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Determination of some mechanical properties of castor seed (Ricinus communis L.) to design and fabricate an oil extraction machine

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Abstract

This study was carried out to determine the effect of seed growing regions and loading speed on some mechanical properties of castor seed. These properties are used to design and improve related machines such as expeller that are used for extraction of oil from castor seed. Mechanical properties of castor seed were expressed in terms of rupture force and energy, bio-yield force, apparent modulus of elasticity and toughness using material testing machine. Factorial test with Completely Randomized Design (CRD) was used to study the effect of velocity (4 levels: 5, 15, 25, 35 mm min-1) and seed growing regions (Izeh, Dezfoul, Baghmalek, Shoushtar and Urmia). The results showed that the effect of seed growing region on force, modulus of elasticity, bio-yield force and rupture energy was significant. Izeh seed had the maximum rupture force (75.11 N) whereas Dezfoul and Shoushtar seed had the minimum amount of rupture force (approximately 42 N). Also, loading speed had a significant effect on modulus of elasticity and rupture energy. With the increase of loading speed modulus of elasticity of Baghmalek seed decreased significantly from 144 to 65.5 MPa. Finally, interaction effect of seed growing region and loading speed was significant for most properties. In this research work, an extrusion system was designed and fabricated for the extraction of castor oil.

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... Materials with this type of behaviour are said to be viscoelastic. Studies have shown that agricultural products are viscoelastic and the determination of the engineering properties of biomaterials are difficult and complicated, since the properties are affected by moisture content, temperature and the rate of loading (Nwuba et al., 1994;ASAE, 2004;Ardebili, 2012;Niveditha, 2013). From the data available, it appeared that the viscoelastic behaviour of biomaterial is non-linear (ASAE, 2004;Ardebili, 2012;Niveditha, 2013). ...
... Studies have shown that agricultural products are viscoelastic and the determination of the engineering properties of biomaterials are difficult and complicated, since the properties are affected by moisture content, temperature and the rate of loading (Nwuba et al., 1994;ASAE, 2004;Ardebili, 2012;Niveditha, 2013). From the data available, it appeared that the viscoelastic behaviour of biomaterial is non-linear (ASAE, 2004;Ardebili, 2012;Niveditha, 2013). Since non-linear viscoelasticity theory has not been well defined in the literature, the linear viscoelastic technique was applied in the study to define the behavior of Moringa seed under the influence of external load. ...
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The determination of mechanical properties of unshelled Moringa oleifera seeds was studied under compression test at varying orientations and moisture contents for postharvest equipment design. A completely randomized block design (CRBD) was applied in designing the experiment. The impact of varying moisture content levels of (10.25, 17.33, 24.47, and 32.34% dry basis) on the applied force at bio-yield and rupture, deformation, energy at rupture, crushing strength, and elastic modulus of the seed samples were investigated. Polynomial functions of the 2 nd order with coefficients of correlation ranging between 0.642 ≤ R 2 ≤ 0.999 gave the best fit and described the resulting relationships between the studied properties with respect to moisture levels at the two loading axes. Results obtained showed that the seed samples had maximum values of 80.3 N, 110 N and 257.2 J, for bio-yield force, rupture and rupture energy respectively at (10.25% d.b., in the horizontal orientation; whereas minimum values of 31.5 N, 54.9 N and 51.3 J for bio-yield force, rupture force and rupture energy occurred at (32.34% d.b.) respectively in the vertical orientation. Also, the maximum compressive strength of 5.8 N mm-2 in the horizontal orientation of the seed samples at 10.25% d.b. whereas the minimum compressive strength (2.5 N mm-2) occurred in the vertical orientation at 10.25% d.b. moisture content. The sample exhibited less resistive strength to crushing in the horizontal position as the moisture increased; whereas, in the vertical position, the cell's vertical edges provide some form of shield against external pressure which resulted in increased crushing resistance per contact area of the sample.
... Another framework done in castor seed, has considered some mechanical properties. In particular, these characteristics were measured in order to design an oil extraction machine [28,43]. However, this work was carried out to determine the effect of seed growing regions, and loading speed on some mechanical properties of the seed. ...
... It has been established that castor seed morphological features determine the requirements of the seed oil extraction machinery [12,43]. Thus, depending on the accession lot, the characterization procedure may represent a challenge that could be solve by pattern recognition, and data mining methods [34]. ...
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In this study, a castor seed (Ricinus communis L.) classification process was developed using a precise image analysis technique, and several data mining algorithms. Castor seed oil has an excellent demand in the pharmaceutical sector, and it has recently aroused the interest of the biodiesel production companies. However, there are few studies describing the physical characteristics of Ricinus communis; thus, any advance in this field contributes to the design of technology that may increase the production of this oil, up to industrial levels. In fact, this work aims to contribute not only to understand the physical features of castor seed varieties, but also to unveil key information to develop better castor seed oil extraction machines. Additionally, a novel methodology to study accessions of castor seed gathered from several geographical locations is proposed. Particularly, an automatically accurate image analysis technique was implemented in order to extract color and morphological features from seeds. The data set of seeds was built considering fifty samples per accession. After that, several classification experiments were done using well known data mining algorithms in order to cluster all samples. Experimental results showed that it is possible to cluster studied seeds into ten similar classes with high accuracy (larger than 95 %). Moreover, image analysis and data mining techniques were efficient tools for the classification of seeds, and the color and morphological data gathered are really useful for the design of oil extraction equipment. In fact, the effectiveness in the correct classification instances was 100 %, with a computation time of 0.01 seconds.
... Bircan investigated loading speed effect on castor seed's mechanical properties; the rupture force, energy, apparent elastic modulus, and toughness were tested with a material testing machine. These properties are used to design and improve related machines such as expellers that are used for the extraction of oil from castor seeds [12]. Herak [13] studied the mechanical properties of leprosy seeds at different maturity stages and temperatures. ...
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Products from castor seeds have been widely used in various fields. In order to study the breaking behavior and rupture mechanism of castor seed episperm during coat shelling process, the force-structure property of coating castor seed was investigated by a self-developed texture analyzer with in situ optical microscopic observation. Influences of compression distance, velocity and working temperature were studied. The results showed that castor seed episperm rupture commonly happened from the tail end to the first end. Compression distance effect can change the episperm cracking degree. Under pressing distance 2–3 mm, the episperm easily cracked into two flaps, and the breaking force stabilized at 77 N. Pressing velocity has no significant effect on episperm breaking. Temperature changes the physical property. With an increase in temperature, breaking force presents a “slope” decline; under a temperature of 120 ℃, temperature effect on the breaking force decreased significantly and the breaking force fell to about 52 N. The research results can provide theoretical basis for the castor episperm peeling.
... The knowledge of these physical and mechanical properties constitutes vital and essential engineering data in the design of 2/7 machines, storage structures, processing and for the purpose of quality control. This basic information is not only important to food engineers, but it is also useful to those who may exploit these properties and find new uses for the plant material [7]. ...
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The aim of this work was to evaluate the engineering properties of two selected varieties of African yam bean (Sphenostylis stenocarpa) seeds-The brown-coated and white testa seed varieties. Physical dimensions (length, width, thickness, weight, volume, amongst other parameters) of the selected test seeds were measured using appropriate devices. Established mathematical formulae were used in the computation of the data generated to deduce several relevant engineering properties of the seeds. The values derived for all parameters are presented in this work. From the results obtained, the mean values for length, width and thickness (all in mm) were generally lower for the white variety than for the brown variety. The average arithmetic and geometric mean diameter values further confirmed this, as was evident from the bigger sizes of the brown seeds compared to the white species. The mean sphericity values for both seeds implied that both seeds were closer to a sphere in shape, though the white seed type had a higher tendency to roll when placed at a particular orientation to improve emptying (as in hopper or conveyor belt/inclined plane platforms). The specific surface and mean surface areas suggested that both seed varieties would fall through a stream of air at the right velocity while lighter/irregularly-shaped chaff/extraneous matter are blown away during pneumatic separation (such as aspiration/winnowing processes) or remain on the belt during pneumatic conveyance. The mean values for volume, bulk density solid density, 1,000-seed mass, unit mass and porosity values indicated that the seeds will not float in water and these values would help to separate unwanted particles from the seeds during wet cleaning on the basis of buoyancy differences. Though, more seeds of the white variety would occupy the same space than the seeds with brown seed coat. The values of angle of repose suggested that the seeds would readily form heaps during collection/packaging and flow out readily during emptying of the holding vessel. The coefficient of static friction on various surfaces (plywood, glass, stainless steel, aluminium, planed wood surface and formica) was indicative of the trend of increased resistance to sliding of the bulk seeds when placed on the respective surfaces. This would be useful in the design of conveying devices like raw materials' reception plane, processing machine hoppers or agricultural machine (planter) hoppers. All the values generated may be exploited in the design and fabrication of equipment to manage, convey, process, contain or preserve African Yam bean seeds.
... Работа разрушения зерен определяется из соотношения [6]: ...
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The compression processes of grains of winter wheat cultivar Smuglianka and spring wheat cultivar Ranniaya for the case of loading along the smallest axis of the ellipsoid, which approximates the shape of the grain, have been explored. Typical dependence of grain deformation on the forces applied to it has been examined. A well-known technique for determining the Young’s modulus of the grain in the field of its elastic deformation has been applied. The dependence of the fracture work of the grains of wheat cultivar Smuglianka and Ranniaya on their moisture content has been determined and the regression dependences of the rigidity and the Young’s modulus of grains of wheat cultivar Smuglianka on their moisture content have been obtained.
... The share of other oilseeds and tobacco from total industrial harvest is 3.01% (Agricultural Ministry of Iran, 2015). Iran has also potentials for farming energy plants like castor (Ricinus communis) (Safieddin Ardebili et al., 2012), jatropha (Jatropha curcas) ( Babazadeh et al., 2015), camelina (Camelina sativa) (Mohammadi-Nejad et al., 2018), and algae . ...
... Rudolf Diesel used peanut oil as fuel in 1900 [28]. Researchers have investigated many vegetable oils and their derivatives, which are most commonly biodiesel or the monoalkyl esters of oils or fats, for their potential application as fuel, whether for transportation or heating purposes [29][30][31][32][33][34]. ...
... Effect of 6 different regions & loading speed of castor seeds on rupture force & energy, bio yield force, apparent modulus of elasticity and toughness was studied by M. Safieddin Ardebili et al [28]. Data was further analysed with SPSS software using ANNOVA and completely randomised design (CRD). ...
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... A lot of researches on mechanical properties have been reported for different seed types such as pea seed (Paksoy and Aydin, 2006), melon seed (Abu et al., 2007), soybean (Kibar and Öztürk, 2008), barbery fruit (Fathohzadeh and Rajabipour, 2008), flax seed (Ayman, 2009), jatropha seed and kernel (Karaj and Muller, 2010), palm-kernel seed (Ozumba and Obiakor, 2011), white sesame seed (Hosain, 2012), castor seed (Ardebili et al., 2012) and canavalia seed and kernel (Niveditha et al., 2013). Moreover, due to present prevalent drudgery associated with low output in soursop seeds manual dehulling and oil extraction processes, has necessitated the need to study some moisture-dependent mechanical properties of soursop seeds and kernels since it does not appear to be available in literature. ...
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... Absorbed (rupture) energy by the grains samples at rupture point was determined by calculating the area under the force-deformation curves from the follow equation given by Ardebili et al. (2012) ...
... dissertations and Ph.D. thesis. The results and the findings of the R & D on various topics have been either presented in conferences and/or published in journals [67][68][69][70][71][72][73][74][75][76][77][78][79][80][81][82]. The biodiesel R & D activities also resulted in a few number of research patents [83][84][85][86][87][88][89][90][91][92][93][94][95][96]. ...
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This paper describes a brief review of biodiesel R & D developmental trends at Tarbiat Modares University (TMU) bio-energy research laboratories (lab.), Tehran, Iran. The developmental trends at includes potential and feasibility study, cultivation of a sample bioenrgy farm, technology innovation and its scale up (patents) for fuel processing, and finally the fuel application in diesel engines. A national investigation was carried out to find out the possible potential of sus-tainable feedstock for biodiesel production. The results showed that easily available biodiesel feedstock is waste cook-ing oil with a maximum potential of 750 mil.lit and an approximately 350 mil.lit. of collectable waste cooking oil. A castor oil plant farm was cultivated to harvest castor plant seeds, extract its oil, produce biodiesel fuel and use it in die-sel engines. This led to a series of patent and consequently technology innovation from 7 lit. lab. scale to semi-con-tinuous, semi-industrial scale of 2 ton capacity.
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