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Packing sulfur into carbon framework for high volumetric performance lithium-sulfur batteries

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Abstract

Low volumetric performance is a common bottleneck of carbon-based electrode materials for practical applications, owing to the low density of porous carbons caused by the intrinsic void space. Specifically, lithium-sulfur (Li-S) batteries as a hot topic of next-generation energy storage devices face the same dilemma that we have to balance their intrinsically electrochemical performance and volumetric performance. The use of conductive porous carbon materials in the cathode of Li-S batteries, such as mesoporous carbon, carbon nanotube and graphene-derived carbons, can effectively accelerate the reaction kinetics, improve the electrochemical performance of sulfur cathode and promote the practical application of insulting sulfur. However, addition of these materials results in massive void space in the electrode, which cannot meet the requirement of compact structure in real applications. Such electrodes usually deliver relatively low volumetric performance even though their gravimetric performance can reach a high value.

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... From above results, we can see that another great advantage of using graphene is also to improve the volumetric energy density of the cathode of Li-S batteries [160]. In Li-S batteries, the cathode consists of porous carbon and sulfur. ...
... Generally, the density of the porous carbon is very low (0.3-0.6 g/cm 3 ), while the density of bulk sulfur is above 2.0 g/cm 3 . Thus, one route to improve the volumetric energy density is to pack sulfur into high density porous carbons [160]. Similar methods are also proposed by other groups in which nanosize sulfur attaches to a densely-packed and conductive graphene framework to improve the volumetric energy density [161]. ...
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... Sponge assembled by graphene flakes possesses high electrical conductivity, excellent mechanical and thermal properties, which holds great promise as a sensing material for piezoresistive pressure sensors with high sensitivity and excellent stability. The graphene sponge (GS) can be fabricated by chemical vapor deposition on metal template [28][29][30], and chemical reduction and hydrothermal reduction of graphene oxide (GO) [31][32][33][34][35][36]. However, GS fabricated through these methods usually presented a high lower limit of pressure detection and low gauge factor, which are determined by the elastic modulus and electrical conductivity of the sponge. ...
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... The low material density and the resulting low volume energy density is a bottleneck for nanocarbons. Recently, much more attention has been paid to this [143][144][145][146]. For example, the packing density of solvated graphene films reported by the Li's group can be increased up to ~ 1.33 g cm −3 to achieve high volumetric capacities of 255.5 F cm −3 in an aqueous electrolyte [16]. ...
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... Similar to nitrogen, sulfur doping can also improve electron conductivity [22,33]. N and S co-doping has been confirmed to be an effective strategy to significantly promote the electrocatalytic activity of carbon. ...
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... For the sulfur cathode, key problems mainly comprise three aspects: the low conductivity of sulfur and its discharge products, the diffusion of polysulfide ions, and the expansion of active material during electrochemical reaction [12][13][14][15][16][17][18][19][20][21][22][23]. To solve the abovementioned problems, one of the most effective methods is loading sulfur into electronically conductive frameworks with good structural stability [24][25][26][27][28][29][30][31][32]. Various nanoporous carbon materials, such as mesoporous carbon [33], porous graphene [34,35], porous carbon nanofibers [36,37], hollow carbon spheres [38], and activated carbon (AC) [39], have been widely studied as loading frameworks for sulfur. ...
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... In addition, the electronic/ionic insulating nature and complex electrochemical redox of the S species require appropriate host materials for enhancing the interfacial charge transfer, withstanding volume variations, and regulating the coupled reaction/transport of LiPS Nano Res. [25,27,28]. Additionally, the Li metal anode in the Li-S battery system encounters Li dendrite formation and solid-electrolyte interphase (SEI) instability, which lead to serious safety concerns and a low Coulombic efficiency, respectively [29][30][31]. ...
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Lithium–sulfur (Li–S) batteries are receiving increasing attention because of their high theoretical energy density and the natural abundance of S. However, their practical applications are impeded by the low areal S loading in the cathode and the fatal Li dendrites in the anode of the Li−S cells, which yield an inferior practical energy density and introduce safety concerns, respectively. In this review, we focus on an emerging approach—the nanostructured current collector—to overcome these two critical challenges for Li−S batteries. We describe the general attributes of nanostructured current collectors and examine how these attributes enhance the S utilization with a high S loading and suppress the Li dendrites by regulating the Li-deposition behavior. We present various assembly blocks that have been used for the construction of advanced nanostructured current collectors to build better S cathodes and Li anodes. Finally, we investigate the current challenges and possible solutions regarding the practical applications of nanostructured current collectors in Li−S batteries.Open image in new window
... The gravimetric energy density, which mainly depends on the intrinsic nature of the electrode materials [20][21][22][23], indicates how much energy can be stored in a unit weight of the assembled cell, whereas the volumetric energy density measures how much energy can be harvested from a unit volume [24]. To improve the volumetric energy density, both the performance of the electrode materials and the configuration of the cell components must be considered [25,26]. Unfortunately, however, the vast majority of published reports have focused mainly on the gravimetric energy density of Li-O 2 batteries and the concept of volumetric energy density has been barely mentioned. ...
... These include severe side reactions, a low packing density and poor scalability of manufacture, which dramatically hinder their practical use. [20][21][22] In the battery industry, a high material density along with a high packing density of the electrode are needed to boost the volumetric energy density, and because of this, the particle size of the active materials must usually be microscale. [23] Thus, for practical use, the assembly of nanosized materials into a microscale secondary structure is key to achieving a high density and retaining the inherent advantages of the nanoscale. ...
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A high areal sulfur loading in a carbon-based cathode together with a high cell capacity is key to the design of lithium-sulfur batteries guaranteeing a superior energy density for use. However, a high sulfur loading produced using traditional blade coating techniques results in many technical issues such as sluggish electron/ion transport kinetics and cracking of the electrodes. Here a well designed two-step electrostatic spray deposition (ESD) technique is proposed to prepare a flexible, multilayer carbon electrode with a high sulfur areal loading, in which different carbon components by a careful selection are used for different functions in each layer. The unique “aerosol deposition” in the ESD creates buffer voids in the electrode, ensuring fast infiltration of the electrolyte and releasing the internal stress of the electrode thus avoiding the cracking of thick electrodes. With such an integrated design, the as-prepared cathode exhibits excellent flexibility, a long cyclic stability with a low capacity decay of 0.064% per cycle at 1 C for 500 cycles and a high rate capability of 736 mAh g⁻¹ at 2 C. Moreover, a high areal sulfur loading of 9.4 mg cm⁻² with an areal capacity of 6.2 mAh cm⁻² at 0.1 C has been achieved.
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As polar materials, transition-metal oxides have shown great potentials to improve the adsorption of lithium polysulfides in lithium-sulfur batteries. Herein, a MoO2-ordered mesoporous carbon (M-OMC) hybrid was designed as the sulfur host, in which MoO2 is inlaid on the surface of ordered mesoporous carbons that can store active materials and provide fast electron transfer channel due to its ordered pore structure. The MoO2 can effectively prevent the migration of polysulfides through the chemical adsorption and promote the conversion of polysulfides towards Li-sulfur battery.
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Serious shuttle effect of polysulfides is the main obstacle preventing the practical application of lithium sulfur batteries. Herein, we report an ultrathin yet multifunctional polysulfide blocking layer (MPBL) coated on the cathode to effectively restrain the polysulfides shuttling. This MPBL, which was prepared by a simple, one-step electrostatic spray deposition (ESD) technique, was tightly and compactly coated on the electrode with controllable thickness, realizing the full protection of the whole cathode. It is noted that the MPBL can be very thin that guarantees the fast ion diffusion but still keeps a high efficiency of blocking polysulfides due to a combination of physical (from carbon) and chemical confinement (from conductive polymer). In addition, the MPBL with good conductivity can act as the upper current collector to reuse the captured polysulfides, and thus improve the sulfur utilization during cycling. With such multifunctional design, the MPBL-coated carbon-sulfur cathode exhibits long cyclic stability and high rate capability, which has only 0.042% capacity decay per cycle at 1 C for 1000 cycles and a capacity of 615 mAh g⁻¹ even at a high rate of 3 C.
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This work reports the highly dense graphene/sulfur assembly for compact Li-S batteries with high volumetric capacity, while retaining the good structural stability and conductivity. This dense assembly was prepared by a reduction-triggered self-assembly of graphene oxide with simultaneously deposition of sulfur followed by a unique evaporation-induced spatially volume shrinkage. Such a novel assembly has an ultrahigh density, delivering an unprecedented high volumetric capacity that is much higher than common carbon/sulfur cathodes. In particular the unique spatial confinement derived from the shrinkage of graphene/sulfur assembly is favorable for the stabilization of sulfur cathodes.
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An effective strategy was developed to obtain flexible Li-S battery electrodes with high energy density, high power density, and long cyclic life by adopting graphene foam.•The graphene foam can provide a highly electrical conductive network, mechanical support and enough space for high sulfur loading.•The electrode with 10.1 mg cm−2 sulfur loading could deliver extremely high areal capacity of 13.4 mAh cm−2 at 300 mA g−1 and 9.3 mAh cm−2 at 1500 mA g−1.•Stable cyclic performance with ~0.07% capacity decay per cycle over 1000 cycles at 1500 mA g−1 was obtained.
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A study was conducted to propose the concept of in-situ chemical vapor deposition (CVD) self-assembly of hierarchical vine-tree-like CNTs (VT-CNTs) and evaluate their applications for lithium-sulfur batteries. CNTs were selected as the of the model system is due to the fact that they were one of the most typical low dimensional building blocks, which demonstrated impressive properties and commercial applications in lithium ion batteries and nanocomposites. Single-walled CNTs (SWCNTs) were selected as the flexible ?vine? and multi-walled CNTs (MWCNTs) were employed as the rigid ?tree? for the fabrication of VT-CNT nanostructures. Catalyst nanoparticles (NPs) with bimodal size distribution were required to achieve the direct growth of such VT-CNTs.
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As an important form of graphene assembled in macroscale, the graphene-based membrane attracts much attention due to its easy manipulation and various potential applications. However, tailoring the microstructure of these membranes is hard to achieve and the surface utilization of graphene layers is low. By analyzing the drying process for the wet graphene oxide membrane (GOM), it is found that the trapped water in freshly formed GOM actually provides potential forces to tune its microstructure. According to the phase diagram of pure water, with a reduced pressure, the trapped water boils seriously and then transforms into ice crystal instantaneously around the triple point. This sudden phase change across the triple point provides strong forces to change and fix the microstructure of GOM. In this study, the ordinary evaporation drying process for the wet GOM is replaced with a two-stage drying process and the tightly layered structure of graphene membrane is turned into an open and grade structure. The obtained membrane shows high surface utilization. Thus, after reduction, the membrane possesses high adsorption capability towards various molecules, especially for heavy oil and lithium polysulfide products in the cathode of Li–S battery. Furthermore, the membrane shows high rate performance as the electrodes for supercapacitors.
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Nitrogen-doped aligned CNT/graphene sandwiches are rationally designed and in-situ fabricated by a facile catalytic growth on bifunctional natural catalysts that exhibit high-rate performances as scaffolds for lithium-sulfur batteries, with a high initial capacity of 1152 mAh g(-1) at 1.0 C and a remarkable capacity of 770 mAh g(-1) can be achieved at 5.0 C. Such design strategy for materials opens up new perspectives to novel advanced functional composites, especially interface-modified hierarchical nanocarbons for broad applications.
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N-doped activated carbons for electric double-layer capacitors were prepared from waste medium density fiberboard using K2CO3 activation. The effects of carbonization temperature, activation temperature, activation time and K2CO3/coke mass ratios on surface chemical compositions, pore structure and electrochemical performance of the resulting activated carbons were investigated. Results indicated that the activated carbons had nitrogen contents from 0.93-2.86%, Brunauer-Emmett-Teller specific surface areas from 569 to 1 027 m2/g and specific capacitances from 147 to 223 F/g, depending on carbonization and activation conditions. The maximum specific capacitance was attributed to a high surface area, optimum pore size, large pore volume and high N-5 (the pyrrolic nitrogen and pyridinic nitrogen in association with oxygen functionality) content.
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Preventing the stacking of graphene is essential to exploiting its full potential in energy-storage applications. The introduction of spacers into graphene layers always results in a change in the intrinsic properties of graphene and/or induces complexity at the interfaces. Here we show the synthesis of an intrinsically unstacked double-layer templated graphene via template-directed chemical vapour deposition. The as-obtained graphene is composed of two unstacked graphene layers separated by a large amount of mesosized protuberances and can be used for high-power lithium-sulphur batteries with excellent high-rate performance. Even after 1,000 cycles, high reversible capacities of ca. 530 mA h g(-1) and 380 mA h g(-1) are retained at 5 C and 10 C, respectively. This type of double-layer graphene is expected to be an important platform that will enable the investigation of stabilized three-dimensional topological porous systems and demonstrate the potential of unstacked graphene materials for advanced energy storage, environmental protection, nanocomposite and healthcare applications.
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The sp2-hybridized nanocarbon (e.g., carbon nanotubes (CNTs) and graphene) exhibits extraordinary mechanical strength and electrical conductivity but limited external accessible surface area and a small amount of pores, while nanostructured porous carbon affords a huge surface area and abundant pore structures but very poor electrical conductance. Herein the rational hybridization of the sp2 nanocarbon and nanostructured porous carbon into hierarchical all-carbon nanoarchitectures is demonstrated, with full inherited advantages of the component materials. The sp2 graphene/CNT interlinked networks give the composites good electrical conductivity and a robust framework, while the meso-/microporous carbon and the interlamellar compartment between the opposite graphene accommodate sulfur and polysulfides. The strong confinement induced by micro-/mesopores of all-carbon nanoarchitectures renders the transformation of S8 crystal into amorphous cyclo-S8 molecular clusters, restraining the shuttle phenomenon for high capacity retention of a lithium-sulfur cell. Therefore, the composite cathode with an ultrahigh specific capacity of 1121 mAh g−1 at 0.5 C, a favorable high-rate capability of 809 mAh g−1 at 10 C, a very low capacity decay of 0.12% per cycle, and an impressive cycling stability of 877 mAh g−1 after 150 cycles at 1 C. As sulfur loading increases from 50 wt% to 77 wt%, high capacities of 970, 914, and 613 mAh g−1 are still available at current densities of 0.5, 1, and 5 C, respectively. Based on the total mass of packaged devices, gravimetric energy density of GSH@APC-S//Li cell is expected to be 400 Wh kg−1 at a power density of 10 000 W kg−1, matching the level of engine driven systems.
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Graphene oxide is effectively reduced by H2S and a graphene/sulfur hybrid is simultaneously obtained. The resulting graphene sheets interlink, forming a curly and porous structure that accompanies a uniform distribution of sulfur on the graphene sheets. The product is a promising electrode for Li-S batteries and provides a novel strategy for the removal of H2S.
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Graphene-sulfur (G-S) hybrid materials with sulfur nanocrystals anchored on interconnected fibrous graphene are obtained by a facile one pot strategy using a sulfur/carbon disulfide/alcohol mixed solution. The reduction of graphene oxide and the formation/binding of sulfur nanocrystals were integrated. The G-S hybrids exhibit a highly porous network structure constructed by fibrous graphene, many electrically conducting pathways and easily tunable sulfur content, which can be cut and pressed to pellets to be directly used as lithium-sulfur battery cathodes without using metal current-collector, binder and conductive additive. The porous network and sulfur nanocrystals enable rapid ion transport and short Li+ diffuse distance, the interconnected fibrous graphene provides highly conductive electron transport pathways, and the oxygen-containing (mainly hydroxyl/epoxide) groups show strong binding with polysulfides preventing their dissolution into electrolyte based on first-principles calculations. As a result, the G-S hybrids show a high capacity, an excellent high-rate performance and a long life over 100 cycles. These results demonstrate the great potential of this unique hybrid structure as cathodes for high performance lithium-sulfur batteries.
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Rechargeable Li/S batteries have attracted significant attention lately due to their high specific energy and low cost. They are promising candidates for applications, including portable electronics, electric vehicles and grid-level energy storage. However, poor cycle life and low power capability are major technical obstacles. Various nanostructured sulfur cathodes have been developed to address these issues, as they provide greater resistance to pulverization, faster reaction kinetics and better trapping of soluble polysulfides. In this review, recent developments on nanostructured sulfur cathodes and mechanisms behind their operation are presented and discussed. Moreover, progress on novel characterization of sulfur cathodes is also summarized, as it has deepened the understanding of sulfur cathodes and will guide further rational design of sulfur electrodes.
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The innate character of graphene, defined as the basic unit of sp(2) carbon materials, provides opportunities for the design and construction of carbon nanostructures with tuned properties. Here, we report a novel three-dimensional graphene macroassembly with a core-shell structure starting from reduced graphene oxides (RGO) by a one-pot self-assembly process under very mild conditions. In the presence of KMnO(4), such an assembly process is initiated by low-temperature heating below 100 degrees C at atmospheric pressure and is totally free from a severe hydrothermal process. Such a core-shell structure is characterized by a porous core and layered membrane shell, and the macro-morphology and infrastructure of the macroassembly are well controllable and tunable. The macroassembly presented here and its self-assembly preparation directly from graphene nanosheets present the first example of the simultaneous formation of a coaxial hybrid infrastructure in a graphene-based nanostructured material, and such a core-shell structured macroassembly shows potential for use in energy storage and other applications.
Article
Securing our energy future is the most important problem that humanity faces in this century. Burning fossil fuels is not sustainable, and wide use of renewable energy sources will require a drastically increased ability to store electrical energy. In the move toward an electrical economy, chemical (batteries) and capacitive energy storage (electrochemical capacitors or supercapacitors) devices are expected to play an important role. This Account summarizes research in the field of electrochemical capacitors conducted over the past decade.
Article
Li-ion batteries have transformed portable electronics and will play a key role in the electrification of transport. However, the highest energy storage possible for Li-ion batteries is insufficient for the long-term needs of society, for example, extended-range electric vehicles. To go beyond the horizon of Li-ion batteries is a formidable challenge; there are few options. Here we consider two: Li-air (O(2)) and Li-S. The energy that can be stored in Li-air (based on aqueous or non-aqueous electrolytes) and Li-S cells is compared with Li-ion; the operation of the cells is discussed, as are the significant hurdles that will have to be overcome if such batteries are to succeed. Fundamental scientific advances in understanding the reactions occurring in the cells as well as new materials are key to overcoming these obstacles. The potential benefits of Li-air and Li-S justify the continued research effort that will be needed.
Aligned carbon nanotube/sulfur composite cathodes with high sulfur content for lithium-sulfur batteries
  • X B Cheng
  • J Q Huang
  • Q Zhang
  • XB Cheng
A graphene foam electrode with high sulfur loading for flexible and high energy Li-S batteries
  • G M Zhou
  • L Li
  • C Q Ma
  • GM Zhou
Carbon-sulfur composites for Li-S batteries: status and prospects
  • D W Wang
  • Q C Zeng
  • G M Zhou
  • DW Wang