Article

A Bulk Acoustic Wave (BAW) Based Transceiver for an In-Tire-Pressure Monitoring Sensor Node

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Abstract

Attaching a tire pressure monitoring system (TPMS) on the inner liner of a tire allows sensing of important additional technical parameters, such as vehicle load or tire wearout. The maximum weight of the sensor is limited to 5 grams including package, power supply, and antenna. Robustness is required against extreme levels of acceleration. The node size is limited to about 1 cm3 to avoid high force-gradients due to device-deformation and finally, a long power supply lifetime must be achieved. In this paper a low-power FSK transceiver is presented. Exploiting BAW resonators the use of a bulky and shock-sensitive crystal and a PLL can be avoided. This makes the system more robust and radically reduces the start-up time to 2 ¿s from few ms as in state-of-the-art crystal oscillator based systems. The current consumption of the transceiver is 6 mA in transmit mode with a transmit output power of 1 dBm and 8 mA in receive mode with a sensitivity of -90 dBm at a data rate of 50 kBit/s and a bit error rate of 10<sup>-2</sup>. The transceiver ASIC and a microcontroller ASIC, a MEMS sensor, and a BAW die are arranged in a 3-D chip stack for best compactness, lowest volume, and highest robustness. The sensor node allows sensing of pressure, acceleration, supply voltage and temperature.

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... Also, due to a high f×Q inherent in MEMS, excellent phase noise performance can be 11 obtained with a low-power oscillator design. Reported works have demonstrated MEMSbased low-power radio transceivers with frequency-shift keying (FSK) modulation [17] and on-off keying (OOK) modulation [18]. Some other innovative implementations include the use of a super-regenerative MEMS oscillator to directly sample at RF for a low-power receiver implementation [18]. ...
... 5. A PLL-less frequency synthesizer using a MEMS-based digital-controlled oscillator for wake-up radios[17]. ...
... 17. Temperature increase of the active area in the platform versus heater power extracted from measurement. ...
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... One possible concern is the integrated circuit (IC) components. Fortunately, modern CMOS ICs, with the help of process scaling, are capable of providing the desired circuit functionality while still fitting within a cubic-mm form-factor [12]- [19]. To further reduce area requirements, several IC blocks can be integrated onto a single die to create a system-on-chip (SoC) [14], [19]. ...
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... However, these feedback techniques could be costly to the power budget. Instead, a nice solution is to use a diode-connected PMOS "active inductor" similar to that presented in [44,45]. Doing so allows the NMOS current mirror to set the bias, however, the frequency response of the active inductor should be tuned to improve Ideally the pole should take effect at a lower frequency than the zero to minimize the undesired impedance, however, gm,p and RB cannot be significantly reduced for the reasons discussed above. ...
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... Recently, a good deal of research has addressed the possibility of using BAW resonators and filters for other applications: low phase noise oscillators [1] [2], narrow-band single-channel receivers [3] [4], power amplification [5], etc. The aim of this work is to propose a new class of applications based on BAW resonators: low power, narrow-band filters. ...
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... Therefore, Tire-pressure monitoring should be the fundamental function of an intelligent tire. Tire-pressure monitor systems (TPMSs) are widely used all over the world [32,33]. ...
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... Aimed at providing advanced sensing information and control technologies related to different transportation modes and even vehicle monitoring, the tire pressure monitor is deemed one of the three major safety systems in automobiles. [30][31][32][33][34][35][36] The first tire pressure monitoring system operates by comparing rotation rates of four wheels. Once one of the wheels differs from others in rate, the trip-computer system will give an alarm. ...
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In recent years, bulk acoustic wave resonators (BAW) in combination with RF circuits have shown a big potential in achieving the low-power consumption and miniaturization level required to address wireless sensor nodes (WSN) applications. A lot of work has been focused on the receiver side, by integrating BAW resonators with low noise amplifiers (LNA) and in frequency synthesis with the design of BAW-based local oscillators, most of them working at fixed frequency due to their limited tuning range. At the architectural level, this has forced the implementation of several single channel transceivers. This thesis aims at exploring the use of BAW resonators in the transmitter, proposing an architecture capable of taking full advantage of them. The main objective is to develop a transmitter for WSN multi-channel applications able to cover the whole 2.4 GHz ISM band and enable the compatibility with wide-spread standards like Bluetooth and Bluetooth Low Energy. Typical transmissions should thus range from low data rates (typically tens of kb/s) to medium data rates (1 Mb/s), with FSK and GFSK modulation schemes, should be centered on any of the channels provided by these standards and cover a maximum transmission range of some tens of meters. To achieve these targets and circumvent the limited tuning range of the BAW oscillator, an up-conversion transmitter using wide IF is used. The typical spurs problems related to this transmitter architecture are addressed by using a combined suppression based on SSB mixing and selective amplification. The latter is achieved by cointegration of a high efficiency power amplifier with BAW resonators, which allows performing spurs filtering while preserving the efficiency. In particular the selective amplifier is designed by including in the PA analysis the BAW resonator parameters, which allows integrating the BAW filter into the passive network loading the amplifier, participating in the drain voltage shaping. Finally, the frequency synthesis section uses a fractional division plus LC PLL filtering and further integer division to generate the IF signals and exploit the very-low BAW oscillator phase noise. The transmitter has been integrated in a 0.18 µm standard digital CMOS technology. It allows addressing the whole 80 MHz wide 2.4 GHz ISM band. The unmodulated RF frequency carrier demonstrates a very-low phase noise of –136 dBc/Hz at 1 MHz offset. The IF spurs are maintained lower than –48 dBc, satisfying the international regulations for output power up to 10 dBm without the use of any quadrature error compensation in the transmitter. This is achieved thanks to the rejection provided by the SSB mixer and the selective amplifier, which can reach drain efficiency of up to 24% with integrated inductances, including the insertion losses of the BAW filter. The transmitter consumes 35.3 mA at the maximum power of 5.4 dBm under 1.6 V (1.2 V for the PA), while transmitting a 1 Mb/s GFSK signal and complying with both Bluetooth and Bluetooth Low Energy relative and absolute spectrum requirements.
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The primary objective of this research was to investigate and develop an electrostatic energy-harvesting voltage-constrained CMOS/BiCMOS integrated circuit (IC) that harnesses ambient kinetic energy from vibrations with a vibration-sensitive variable capacitor and channels the extracted energy to charge an energy-storage device (e.g., battery). The proposed harvester charges and holds the voltage across the vibration-sensitive variable capacitor so that vibrations can induce it to generate current into the battery when capacitance decreases (as its plates separate). To that end, the research developed an energy-harvesting system that synchronizes to variable capacitor's state as it cycles between maximum and minimum capacitance by controlling each functional phase of the harvester and adjusting to different voltages of the on-board battery. One of the major challenges of the system was performing all of these duties without dissipating the energy harnessed and gained from the environment. Consequently, the system reduces losses by time-managing and biasing its circuits to operate only when needed and with just enough energy while charging the capacitor through an efficient inductor-based precharger. As result, the proposed energy harvester stores a net energy gain in the battery during each vibration cycle.
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A low-power 2.4GHz heterodyne receiver front-end is integrated in 0.18mu;m CMOS using BAW solidly mounted resonators. The resonators with Qs of up to 580, provide both impedance matching and selectivity. An image rejection of up to 50dB, a NF of 11dB and IIP3 of -16.1dBm with a power dissipation of 1.8mW are demonstrated
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3D integration is a key solution to the predicted performance problems of future ICs as well as it offers extreme miniaturization and cost-effective fabrication of More than Moore products (e.g. e-CUBES<sup>reg</sup>). Through silicon via (TSV) technologies enable high interconnect performance at relatively high fabrication cost compared to 3D packaging. A post backend-of-line TSV process is introduced as optimized technology for More than Moore products: The ICV-SLID process enables 3D integration of completely fabricated devices. Reliability issues, as thermo-mechanical stress caused by TSV formation and bonding are considered. The technology choice for the e-CUBES automotive application demonstrator is described.
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We propose B-MAC , a carrier sense media access protocol for wireless sensor networks that provides a flexible interface to obtain ultra low power operation, effective collision avoidance, and high channel utilization. To achieve low power operation, B-MAC employs an adaptive preamble sampling scheme to reduce duty cycle and minimize idle listening. B-MAC supports on-the-fly reconfiguration and provides bidirectional interfaces for system services to optimize performance, whether it be for throughput, latency, or power conservation. We build an analytical model of a class of sensor network applications. We use the model to show the effect of changing B-MAC 's parameters and predict the behavior of sensor network applications. By comparing B-MAC to conventional 802.11-inspired protocols, specifically SMAC, we develop an experimental characterization of B-MAC over a wide range of network conditions. We show that B-MAC 's flexibility results in better packet delivery rates, throughput, latency, and energy consumption than S-MAC. By deploying a real world monitoring application with multihop networking, we validate our protocol design and model. Our results illustrate the need for flexible protocols to effectively realize energy efficient sensor network applications.
Book
The first encompassing treatise of this new, but very important field puts the known physical limitations for classic 2D electronics into perspective with the requirements for further electronics developments and market necessities. This two-volume handbook presents 3D solutions to the feature density problem, addressing all important issues, such as wafer processing, die bonding, packaging technology, and thermal aspects. It begins with an introductory part, which defines necessary goals, existing issues and relates 3D integration to the semiconductor roadmap of the industry. Before going on to cover processing technology and 3D structure fabrication strategies in detail. This is followed by fields of application and a look at the future of 3D integration. The contributions come from key players in the field, from both academia and industry, including such companies as Lincoln Labs, Fraunhofer, RPI, ASET, IMEC, CEA-LETI, IBM, and Renesas.
Chapter
IntroductionKey Requirements for 3D-Interconnect Technologies3D Technologies at IMECReferences
Chapter
This document is part of Subvolume A5: 'Structure Types. Part 5: Space Groups (173) P63 - (166) R-3m' of Volume 43 'Crystal Structures of Inorganic Compounds' of Landolt-Börnstein - Group III 'Condensed Matter'.
Chapter
IntroductionCommercial PrecursorsDeposition Process FlowComplete TSV Metallization Including Filling and Etchback/CMPConclusions References
Conference Paper
This paper presents a 2.45 GHz low noise amplifier (LNA), built in a 0.13 mum CMOS process. It has an on-chip matching network and contains integrated bulk acoustic wave (BAW) resonators for narrow-band filtering at RF. The voltage gain of LNA and matching network is 31.5 dB with 4.7 dB noise figure (NF) at a current consumption of 2 mA.
Conference Paper
3D integration of micro electromechanical systems (MEMS) is expected to reduce the foot print of existing MEMS products and enable production of miniaturized sensor nodes on a large scale. However, 3D integration of MEMS is in general different from 3D integration of planar integrated circuits (ICs) due to additional mechanical requirements. Specifications regarding properties like stiffness, volume, and mass must be taken into consideration when selecting stacking technologies for MEMS. A demonstrator with a 3D integrated MEMS and the ideas behind the selection of stacking technologies are presented in this paper.
Conference Paper
Fraunhofer IZM introduced a 3-D integration process, the so-called ICV-SLID technology based on inter-chip vias through the device substrates (through silicon vias) and metal bonding using solid-liquid-interdiffusion (SLID) soldering for simultaneous mechanical and the electrical connection [1]. The ICV-SLID technology is optimized for 3D integration of e-CUBES processing units, while interconnection techniques by hollow vias and Au stud bumps are used for stacking of sensor devices to the 3D-IC.
Conference Paper
In this paper, a solution to realize local oscillators (LO) for a low power super-heterodyne receiver is presented. The first oscillator uses a bulk acoustic wave (BAW) resonator with high Q-factor. A quasi- harmonic quadrature relaxation oscillator with large tuning range is used to compensate for variations in the first oscillator and to cover the entire bandwidth for multiple channel selection.
Conference Paper
This paper explores the design and implementation of a low-power two-channel transceiver using micromachined resonators. Wireless sensor networks require transceivers that are small, cheap, and power efficient. RF-MEMS resonators are utilized to accommodate these constraints. The prototype 1.9GHz transceiver, designed in 0.13 μm CMOS, operates at 1.2V and consumes 3mA in receive mode and transmits 1.6dBm with 17% efficiency. The two 40kb/s channels achieve a sensitivity of -78dBm with a 10 μs receiver start-up time.
Conference Paper
The fundamentals of bulk-acoustic-wave (BAW) devices and the performance of state-of-the-art film bulk-acoustic-resonator (FBAR) filters is reviewed. The key role that high performance RF-filters play in handset applications is discussed and the benefit of silicon technologies outlined. Key processes in manufacturing of FBARs are briefly reviewed. The appealing simplicity of filter modeling and design is presented. Monolithic integration of "system-on-chip" together with RF-ICs is technically feasible and has been demonstrated. Conditions under which this will commercially make sense as compared to hybrid integration "system-in-package" is discussed. Examples of state-of-the-art in BAW filters in production and ramp-up status are presented.
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