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Fungal Waste-Biomasses as Potential Low-Cost Biosorbents for Decolorization of Textile Wastewaters

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The biosorption potential of three fungal waste-biomasses (Acremonium strictum, Acremonium sp. and Penicillium sp.) from pharmaceutical companies was compared with that of a selected biomass (Cunninghamella elegans), already proven to be very effective in dye biosorption. Among the waste-biomasses, A. strictum was the most efficient (decolorization percentage up to 90% within 30 min) with regard to three simulated dye baths; nevertheless it was less active than C. elegans which was able to produce a quick and substantial decolorization of all the simulated dye baths (up to 97% within 30 min). The biomasses of A. strictum and C. elegans were then tested for the treatment of nine real exhausted dye baths. A. strictum was effective at acidic or neutral pH, whereas C. elegans confirmed its high efficiency and versatility towards exhausted dye baths characterised by different classes of dyes (acid, disperse, vat, reactive) and variation in pH and ionic strength. Finally, the effect of pH on the biosorption process was evaluated to provide a realistic estimation of the validity of the laboratory results in an industrial setting. The C. elegans biomass was highly effective from pH 3 to pH 11 (for amounts of adsorbed dye up to 1054 and 667 mg of dye g(-1) biomass dry weight, respectively); thus, this biomass can be considered an excellent and exceptionally versatile biosorbent material.
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Water 2012, 4, 770-784; doi:10.3390/w4040770
water
ISSN 2073-4441
www.mdpi.com/journal/water
Article
Fungal Waste-Biomasses as Potential Low-Cost Biosorbents for
Decolorization of Textile Wastewaters
Valeria Prigione, Irene Grosso, Valeria Tigini, Antonella Anastasi and Giovanna Cristina Varese *
Department of Life Science and Systems Biology, University of Turin, Viale Mattioli, 25,
Turin 10125, Italy; E-Mails: valeria.prigione@unito.it (V.P.); irene.grosso84@gmail.com (I.G.);
valeria.tigini@unito.it (V.T.); antonella.anastasi@unito.it (A.A.)
* Author to whom correspondence should be addressed; E-Mail: cristina.varese@unito.it;
Tel.: +39-011-670-5984; Fax: +39-011-670-5962.
Received: 28 July 2012; in revised form: 18 September 2012 / Accepted: 24 September 2012 /
Published: 12 October 2012
Abstract: The biosorption potential of three fungal waste-biomasses (Acremonium
strictum, Acremonium sp. and Penicillium sp.) from pharmaceutical companies was
compared with that of a selected biomass (Cunninghamella elegans), already proven to be
very effective in dye biosorption. Among the waste-biomasses, A. strictum was the most
efficient (decolorization percentage up to 90% within 30 min) with regard to three
simulated dye baths; nevertheless it was less active than C. elegans which was able to
produce a quick and substantial decolorization of all the simulated dye baths (up to 97%
within 30 min). The biomasses of A. strictum and C. elegans were then tested for the
treatment of nine real exhausted dye baths. A. strictum was effective at acidic or neutral
pH, whereas C. elegans confirmed its high efficiency and versatility towards exhausted dye
baths characterised by different classes of dyes (acid, disperse, vat, reactive) and variation
in pH and ionic strength. Finally, the effect of pH on the biosorption process was evaluated
to provide a realistic estimation of the validity of the laboratory results in an industrial
setting. The C. elegans biomass was highly effective from pH 3 to pH 11 (for amounts of
adsorbed dye up to 1054 and 667 mg of dye g1 biomass dry weight, respectively); thus,
this biomass can be considered an excellent and exceptionally versatile biosorbent material.
Keywords: biosorption; Cunninghamella elegans; fungi; textile industry wastewater;
waste-biomass
OPEN ACCESS
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1. Introduction
Control of pollution is one of the prime concerns of society today, since in both developing and
industrialized nations a growing number of contaminants enter water supplies from human activity [1].
Actually, many industries, such as textile, paper, plastics and dyestuffs, consume substantial volumes
of water, using chemicals during manufacturing and dyes to colour their products. As a result, a
considerable amount of polluted wastewater is generated, which is a major source of aquatic pollution
and can cause considerable damage to the receiving waters if the discharge is not adequately treated [2].
Indeed, many synthetic dyes are toxic, mutagenic, carcinogenic and represent a potential health hazard
to all forms of life [3]. Prior to their release, therefore, coloured wastewaters should be treated to bring
their dye concentrations down to nationally permitted levels.
Virtually all known physico-chemical techniques (coagulation, adsorption, filtration, membrane
separation, etc.), including advanced oxidation processes (AOPs), photolysis by UV irradiation and
sonolysis by means of ultrasound exposition have been explored to remove these toxic compounds
from wastewater, but all of them present some drawbacks: excessive chemical usage, expensive plant
requirements, high operational costs, lack of effective colour removal and sensitivity to variable
wastewater input [4]. A single, universally applicable end-of-pipe solution appears to be unrealistic,
and the combination of traditional and innovative techniques is deemed imperative to devise
technically and economically feasible options.
Among the numerous techniques of dye removal, adsorption through activated carbons or organic
resins has been so far one of the procedures of choice but the very high costs have resulted in the
necessity to find alternative, cheaper adsorbent materials [2,4]. Biosorption is becoming an attractive
technique thanks to its advantages over other techniques: high efficiency, cost effectiveness, and good
removal performance [5]. In particular, fungi have a positive potential for the development of
cost-effective biosorbents since they can be grown using unsophisticated fermentation techniques and
inexpensive growth media, while producing high yields of biomass. Furthermore, many species are
extensively used in a variety of large scale industrial fermentation processes where, after enzyme
extraction and biochemical transformations, the biomass cannot be re-used and constitutes a waste
material that is generally poorly valorised [6]. Hence, the use of waste-biomasses in biosorption
application could be helpful not only to the environment, in solving the solid waste disposal problem,
but also to the economy [2,7]. However, until now the potential use of fungal waste-biomasses for the
removal of pollutants remains largely untapped and has been almost exclusively limited to heavy
metals [6,8–11].
In the recent past, biosorption studies involving different kinds of selected organisms either dead or
alive have dominated the literature. However, despite a large number of lab-scale studies on the
decolorization of mono-component synthetic dye solutions, there is a need to generate relative
performance data on real industrial effluents, which so far have been considered very rarely in
biosorption experiments. Dye removal from real effluents should be included in studies on biosorption
as this process is strongly dependent on pH, ionic strength and temperature, which are generally very
variable in actual wastewaters; besides, the massive presence of salts, surfactants and other additives
may hinder the dye biosorption performance [12].
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In the present study, the biosorption potentials of three fungal waste-biomasses from the
pharmaceutical industry (towards three simulated exhausted dye baths) were compared with that of a
selected fungal biomass (Cunninghamella elegans Lendner) which in the light of previous experiments
had already proven to be very effective in synthetic dyes and chromium removal with both mono and
multi-component dye solutions, for simulated exhausted dye baths and a real tanning effluent [13–16].
Afterwards, in order to assess the value of the biosorption process under real conditions, the two most
promising biomasses were tested against nine real exhausted dye baths representative of different dye
types and dyeing processes. Finally, the effect of pH on the biosorption process was evaluated to
provide a realistic estimation of the validity of the laboratory results in an industrial setting.
2. Results and Discussion
2.1. Decolorization
The results obtained by the biosorption tests with simulated dye baths (Figure 1) indicate that the
waste-biomass of A. strictum provided excellent yields of decolorization of SABW (Simulated Acid Bath
for Wool, 85%) and SDBC (Simulated Direct Bath for Cotton, 73%) and fair results towards SRBC
(Simulated Reactive Bath for Cotton, 40%), displaying higher biosorptive capacities than Acremonium sp.
and Penicillium sp. biomasses. Nevertheless, the good results obtained by A. strictum were lower than
those obtained by C. elegans, which was able to effect a quick and substantial decolorization of all the
three exhausted dye baths (up to 99%). Noteworthy is the fastness of the biosorption process with all
the tested biomasses: in most cases the maximum yield of decolorization was obtained within the first
30 min of incubation. Only in the case of SDBC, for C. elegans and A. strictum was observed a
significant increase between 30 min and 24 h.
Since different chemical groups of the fungal cell wall, such as carboxyl, amine, imidazol,
phosphate, sulphydryl, sulphate, hydroxyl and the lipid fraction, have been suggested as potential
binding sites [7], these different biosorption yields could be due to the different composition of the cell
wall. Actually, there are marked differences in the structure and composition of the cell wall of fungi
belonging to different classes such as Zygomycetes C. elegans and Ascomycetes A. strictum [17]. In
particular, the main difference seems to be the extremely abundant presence of chitosan in the cell wall
of Zygomycetes which is not present in Ascomycetes as A. strictum, and which is known to play a key
role in the biosorption process [2]. Moreover, it has been reported that the culture medium (amount and
type of C and N sources) and conditions (i.e., fermentation process, static or agitated conditions, etc.),
may affect the quali-quantitative composition of the cell wall [18]. In particular, Tigini [19] has
recently highlighted by FT-IR analysis that C. elegans grown on different culture media can have great
variation in the composition of its cell wall and the same C. elegans biomass used in the present study
showed a high chitin and chitosan content.
The qe values obtained from the tested biomasses (Figure 1), particularly those of C. elegans and
A. strictum, are in line with the best results reported in the literature [5,12], but an added bonus stems
from the fact that these exhausted dye baths are prepared mixing several commercially important
industrial dyes which contain high concentrations of salts at different pH values, introducing real
parameters that often bar the attainment of good biosorption yields [5]. It must be borne in mind that
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until now most of the data concerning the exploitation of fungal biomasses in dye biosorption have
been obtained on single molecules at low concentrations and only a few studies with multicomponent
dye solutions and high salt concentration have been carried out [13,14].
Figure 1. (ac) Decolorization percentage of the simulated exhausted dye baths (SABW,
SRBC, SDBC) after 30 min, 2 h, 6 h and 24 h incubation by the biomasses of Acremonium
sp., Acremonium strictum, Penicillium sp. and Cunninghamella elegans; (d) amount of
adsorbed dye (qe), letters indicate significant differences among qe of different biomasses for
the same dye bath.
(a) (b)
(c) (d)
In order to compare the sorption performance of C. elegans and A. strictum biomasses, the
Langmuir and Freundlich isotherms were calculated for SABW, the exhausted dye bath for which the
highest DP values were obtained (Table 1).
The comparison of the R2 values showed that, in both cases, the Langmuir model fits better with the
experimental data than the Freundlich one. For both the biomasses, the isotherms were positive,
regular and concave to the concentration axis, indicating an increase of dye uptake with an increase in
the equilibrium dye concentration (Figure 2). See Table 2 for abbreviations used in the following
Figures and Tables.
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Table 1. Langmuir and Freundlich isotherm constants for the biosorption of SABW by
Cunninghamella elegans and Acremonium strictum biomasses.
Species Langmuir Freundlich
qmax (mg g1) KL (L mg1) R2 K
F
[mg(n1)/n L1/n g1] n R2
Cunninghamella elegans 594.4 ± 11.82 0.0048 ± 0.0005 0.993 54.29 ± 2.14 3.13 0.946
Acremonium strictum 289.5 ± 5.35 0.0114 ± 0.0012 0.982 48.29 ± 9.32 3.99 0.913
Figure 2. Comparison of the experimental equilibrium data with the estimated
Langmuir isotherms of SABW obtained by Cunninghamella elegans and Acremonium
strictum biomasses.
From a theoretical point of view, C. elegans has proven to be able to absorb a quantity of dye twice
that of A. strictum (qmax 594 vs. 289 mg g1). Nevertheless, the high yields obtained with the
A. strictum biomass are particularly relevant considering that to date there are very few references for
the use of fungal waste-biomasses for the treatment of colored wastewaters. This biomass was more
effective than the Trichoderma harzianum mycelia used to remove Rhodamine 6G from aqueous
solution [20] or the industrial biomass of Corynebacterium glutamicum, tested for the treatment of a
solution containing the dye Reactive Black 5 [21]. Certainly, the main advantage of the industrial
waste-biomasses is the fact that they are cheap; however, the impact on costs of the multiple washings
necessary to eliminate the residues of the industrial processes on the biomass that could negatively
affect the decolorization yields should not be underestimated.
In order to validate a future real application in the textile industry of the biosorption process,
C. elegans and A. strictum biomasses were tested for the treatment of nine real exhausted dye baths for
natural and synthetic fibers (Figure 3).
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Figure 3. Decolorization percentage of the real exhausted dye baths after 1 h, 2 h, 6 h and 24 h
incubation by the biomasses of (a) Cunninghamella elegans and (b) Acremonium strictum.
(a) (b)
Although in the tests with simulated dye baths the results obtained by the biomass of C. elegans
were comparable to those obtained by the biomass of A. strictum, in the case of real dye baths the
difference between the two biomasses became substantial. The A. strictum biomass was only effective
in the treatment of RABP and RRCB-5 (DP 81% and 64%, respectively), the two exhausted dye baths
characterised by the lowest pH values. On the contrary, C. elegans biomass showed good yields of
decolorization towards RABP and most of the reactive baths (DP up to 98%, complying to government
standards), with the only exception being RRBC-2 (DP 28%); in this last case the low yield of
decolorization could be due to the very high pH (11.3), the high concentration of salts (90 g L1),
which may compete with the dye molecules for the same binding sites, and, probably, to the presence
of a dye with low affinity for the biomass itself.
It is known from the literature that among the factors affecting the efficiency of biosorption
processes, is undoubtedly the initial dye concentration: initial concentration provides an important
driving force to overcome all mass transfer resistance of the dye between the aqueous and solid phases.
Hence, a higher initial concentration of dye may enhance the adsorption process [5]. Nevertheless, the
C. elegans biomass was efficient also for exhausted dye baths characterised by very low dye
concentrations (e.g., RRBC-3, RRBC-4, RRBC-5 and RRBC-6).
The same biomass proved to be moderately effective against the exhausted dye baths containing
disperse (RDBP) and vat (RVBC) dyes (DP 27% and 23%, respectively). These types of dye baths,
however, are difficult to treat by biosorption as already stressed by other authors [22,23]. This result is
probably due to the chemical characteristics of these insoluble dyes, since hydrophobic attractions,
dye-dye aggregation mechanisms and dye-surfactants interactions can act simultaneously, reducing
the biosorption effectiveness [2]. Moreover, in the case of disperse dyes, the presence of auxiliaries
(i.e., carriers), used to fix dyes to fibers, can also obstruct the dye biosorption onto the fungal biomass
through competitive mechanisms [24].
The absence in the literature of works on fungal biosorption which take into account such a large
number of real dye baths, differing in terms of dye types and dyeing processes, hampers a sound
comparison between our data and those obtained with other fungal biomasses under similar conditions;
however based on these results, the C. elegans biomass confirms its high efficiency and versatility for
exhausted dye baths characterized by different classes of dyes, pH and ionic strength. On the other
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hand, the A. strictum biomass proved to be effective only against exhausted dye baths at acidic or
neutral pH, but it should be noted that the A. strictum biosorption yields are quite comparable with
those of other biomasses reported in the literature [11–19]. Once again, the C. elegans biomass can be
considered a truly exceptional biosorbent in terms of performance and versatility, however also the A.
strictum biomass could find future application for the treatment of acid exhausted dye baths. It should
also be considered that the great variability of real textile wastewaters is certainly a limiting factor for
many purification technologies now available, such as biological treatment with activated sludge or
adsorption with activated carbons. In the first case the sudden change in operating conditions may
cause an obvious decrease in degradative activity, in the latter case, pH is the main factor limiting the
yields of adsorption, especially under conditions of high alkalinity.
2.2. Effect of Initial pH
The literature indicates pH as being one of the most important abiotic parameters in regulating the
biosorption yields, regardless of the sorbent material used. Actually, pH can influence the interaction
between adsorbent and solute in aqueous medium in two main ways: (i) by changing the ionization
potential of the dye molecules; (ii) by changing the net charge of active sites of the adsorbent
surface [25]. Most of the studies on dye biosorption have reported the necessity of strong acidic
conditions for optimum biosorption [26]; however, actual textile wastewaters are generally basic and
adjusting and maintaining extreme acidic conditions usually increases the overall process cost [21].
The qe values of C. elegans and A. strictum biomasses towards SABW at different initial pH values
(from pH 3 to pH 11) are shown in Figure 4. In all cases the C. elegans biomass displayed significantly
higher qe values than that of A. strictum. Both the biomasses showed the highest qe values at pH 3 (103
and 63 mg g1 for C. elegans and A. strictum, respectively). From pH 5 to pH 9 C. elegans biomass
displayed qe values still very high (up to 89 mg g1), although significantly lower than at pH 3;
whereas in the case of A. strictum the qe value fell by 50% from pH 3 to pH 5. At pH 11 a significant
reduction of qe was registered with both the biomasses, which was particularly evident for A. strictum.
In order to evaluate the effect of initial pH of the exhausted dye bath on the sorption potentials of
C. elegans biomass until its complete saturation, biosorption experiments were conducted in batch
mode in subsequent cycles. The biomass saturation was reached at pH 3 after 12 cycles at 300 ppm and
7 cycles at 900 ppm, at pH 5 after 20 cycles at 300 ppm and 9 cycles at 900 ppm, at pH 7 after
28 cycles at 300 ppm and 9 cycles at 900 ppm, at pH 9 after 28 cycles at 300 ppm and 11 cycles at
900 ppm, and finally at pH 11 after 10 cycles at 300 ppm and 9 cycles at 900 ppm.
The total amounts of adsorbed dye (qtot), obtained by summing the values of qe of each cycle, are
reported in Figure 5. The highest qtot values were observed at pH 3 (1035 mg g1), pH 7 (930 mg g1)
and pH 9 (945 mg g1), followed by pH 5 (824 mg g1) and, finally, pH 11 (667 mg g1).
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Figure 4. Amount of adsorbed dye at the equilibrium (qe) of Cunninghamella elegans and
Acremonium strictum biomasses towards SABW at different initial pH. Capital letters
indicate significant differences for C. elegans biomass at different pH; small letters indicate
significant differences for A. strictum biomass at different pH.
Figure 5. Total amount of adsorbed dye (qtot) of Cunninghamella elegans biomass towards
SABW at different initial pH. Letters indicate significant differences.
C. elegans biomass is, hence, highly effective over a wide pH range (3–11). This finding is
particularly relevant in view of practical application for the treatment of real industrial wastewaters,
which are often characterized by very high pH values (up to 12–13) which are of course always
fluctuating. The relevance of our results is even more evident when they are compared with the
literature data regarding different sorbent materials. Thus, for example, the biomass of bacterium
C. glutamicum displayed the highest biosorption yield towards the dye Reactive Black 5 at pH 1, with
an evident decrease at higher pH values [21]; similarly, the biosorptive potential of activated sludges
towards Direct Black 38 drastically decreased by increasing the pH from 1 to 11 [27]. Among the
fungal biomasses tested so far, C. elegans proved to be the most versatile with respect to this
parameter: Kiran and collaborators [28], treating the dye Acid Red 57 with the biomass of
Cephalosporium aphidicola, noting that qe decreased proportionally to 0 with the increase of initial pH
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between 1 and 6. Aksu and Çağatay [29], studying the Rhizopus arrhizus biomass for the removal of
the dye Germano Turquise Blue-G, observed the maximum qe at pH 2 and total ineffectiveness at
pH 4. Likewise, Khambhaty and collaborators [30] using Aspergillus wentii to remove Brilliant Blue G
observed an evident and constant qe decrease when the solution was increased from pH 2 to 10.
Moreover, the obtained results show that the biomass can be subjected to numerous biosorption
cycles until complete saturation, reducing in this way the amount of waste generated by the fungal
treatment. The exhausted biomass could then be treated by incineration.
3. Experimental Section
3.1. Industrial Waste-Biomasses and Selected Test Organisms
Three waste-biomasses from industrial pharmaceutical productions were kindly provided by
Antibioticos S.p.a. (Acremonium sp. and Penicillium sp.) and ACS Dobfar S.p.a. (Acremonium
strictum, synonym Cephalosporium acremonium). The waste-biomasses were obtained from
the pharmaceutical factories as inactivated slurries (autoclaved at 121 °C for 30 min), as required by
safety procedures.
C. elegans (MUT 2861) was obtained from the Mycotheca Universitatis Taurinensis Collection
(MUT, University of Turin, Department of Life Science and Systems Biology). It was patented for dye
biosorption [31] and deposited at the Deutsche Sammlung von Mikroorganismen und Zellkulturen
(DSMZ, Braunschweig, Germany). Starting cultures of this fungus were lyophilised until use. They were
revitalised on MEA and mature conidia for the inocula and biomass production were obtained from
cultures grown on the same medium in the dark at 24 °C for one week.
3.2. Fungal Biomass Preparation
The waste-biomasses were rinsed in distilled water by centrifugation (9 cycles at 8000 rpm for
5 min) in order to eliminate the metabolites produced during fermentation and other colored impurities.
The C. elegans biomass was produced according to Prigione et al. [15]. All the biomasses were
lyophilised (Lyophiliser LIO 10P, Cinquepascal, Trezzano s/n, Italy) and powdered to particles of
uniform size (300 µm < Ø < 600 µm).
3.3. Simulated and Real Exhausted Dye Baths
The composition and the characteristics of the exhausted dye baths used in this study are listed in
Table 2. The three simulated exhausted dye baths (SABW, SRBC and SDBC), designed to mimic
wastewater produced during wool or cotton textile dyeing processes, were prepared using mixing of
industrial dyes at high concentrations. These simulated exhausted dye baths, previously developed by
the industrial partners of the EC FP6 Project SOPHIED (NMP2-CT-2004-505899), were used with the
permission of the SOPHIED Consortium. The industrial dyes used in these experiments were selected
as being representative of different structural dye types, commercially important and with a wide range
of applications across the textile industries. They are commercial products purchased from Town End
plc (Leeds, UK), containing in addition to dye molecules which constitute the 30%–90% of the total
weight also other organic molecules such as additives. These simulated exhausted dye baths mimic the
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industrial ones also with respect to the presence of different salts, often in high concentrations, and for
the pH values.
Table 2. Exhausted dye bath name, acronym, composition and pH.
Exhausted dye bath Acronym Dyes Dye
concentration
Salt
concentration Auxiliaries pH
Simulated Acid Bath
for Wool SABW Mix of 3 dyes (Abu62,
AY49, AR266) 300 mg L1 5 g L1 n.i. 5.0
Simulated Reactive
Bath for Cotton SRBC Mix of 4 dyes (Rbu222,
RR195, RY145, Rbk5) 5000 mg L1 70 g L1 n.i. 10.0
Simulated Direct
Bath for Cotton SDBC Mix of 3 dyes (DrBu71,
DrR80, DrY106) 3000 mg L1 2 g L1 n.i. 9.0
Real Acid Bath for
Polyamide RABP Mix of 3 dyes 433 mg L1 n.i.
Surfactants,
weak acid,
fixatives
5.0
Real Disperse Bath
for Polyester RDBP 1 dye 658 mg L1 n.i.
Dispersants,
weak acid,
strong base
9.3
Real Vat Bath for
Cotton RVBC Mix of 2 dyes 1424 mg L1 20 g L1
Weak acid,
strong base,
glucose
12.7
Real Reactive Bath
for Cotton 1 RRBC-1 Mix of 3 dyes 542 mg L1 77 g L1 Weak acid,
strong base 10.9
Real Reactive Bath
for Cotton 2 RRBC-2 1 dye 343 mg L1 90 g L1
Ca and Mg
sequestering,
oil, weak acid,
strong base
11.3
Real reactive Bath for
Cotton—continuous
dyeing
RRBC-3 Mix of 3 dyes 43 mg L1 200 g L1 Sodium
carbonate 10.3
Real reactive Bath for
Cotton—washing
with cold water
RRCB-4 Mix of 3 dyes 34 mg L1 200 g L1 n.i. 10.0
Real reactive Bath for
Cotton—
neutralization and
washing at 40 °C
RRCB-5 Mix of 3 dyes 98 mg L1 200 g L1 Acetic acid 5.9
Real reactive Bath for
Cotton—boiling
soaping
RRCB-6 Mix of 3 dyes 60 mg L1 200 g L1 Surfactants 7.8
Note: n.i. means not indicated in the dye bath formulation.
The nine real industrial exhausted dye baths used in this study were kindly provided by textile
industry members of the BIOTEX Project (Call MD 2007 to promote excellence in the Lombardy
Region meta-districts) and are representative of different dye types (acid, disperse, reactive, vat) and
dyeing processes (batch and continuous). The exhausted dye baths RABP, RDBP, RVBC, RRBC-1
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and RRBC-2 were taken from batch dyeing plants, after the dyeing process, while RRC-3, RRC-4,
RRC-5 and RRC-6 all coming from a continuous dyeing plant, were collected at four stages of the
process (i.e., after dyeing, washing with cold water, neutralization/washing at 40 °C and boiling and
soaping). The dye concentration was obtained using a sample of the dye bath at known concentration,
taken before the dyeing process: the absorbance spectrum area of this sample was compared with that
of the same bath taken after the dyeing process, in this way it was possible to calculate, indirectly, the
residual dye concentration in the exhausted baths.
3.4. Sorption Experiments
Each biomass was weighed and 0.5 g dry weight was placed in a 50 mL Erlenmayer flask
containing 30 mL of simulated or real exhausted dye bath. The flasks were incubated at 30 °C under
agitated conditions at 130 rpm. Each trial was performed in triplicate. Exhausted dye baths without
biomass were used as abiotic controls to assess decolorization other than that due to biosorption (e.g.,
photobleaching or complexation).
After 30 min (or 1 h), 2, 6 and 24 h, 200 µL were taken from each sample of the exhausted dye
baths, centrifuged at 14,000 rpm for 5 min to remove disturbing mycelial fragments, and examined
with a spectrophotometer (TECAN Infinite M200, Grödig, Austria) to obtain the complete absorbance
spectra. Since a linear relationship existed between the area of absorbance spectrum and dye
concentration, the percentage of removed dye (DP, decolorization percentage) was calculated as the
extent of decrease of the spectrum area from 360 nm to 790 nm, with respect to that of the abiotic
control. At the end of the experiment the amount of adsorbed dye (qe), that is mg of adsorbed due g1
of biomass dry weight, was determined by using the following equation, taking into account the dye
concentration difference in the exhausted dye bath at the beginning and at equilibrium:
qe = (Ci Ce) · V/m (1)
where Ci and Ce are the initial and the equilibrium dye concentrations (mg L1); V is the volume of the
solution (L); and m is the amount of the biosorbent used (g).
The significance of differences (p 0.05) among the DP values at 30 min (or 1 h), 2, 6 and 24 h and
among qe values was calculated with the Mann-Whitney test (SYSTAT 10 for windows [32]).
3.5. Adsorption Isotherms
Adsorption isotherm experiments were carried out by bringing into contact a fixed amount of
biomass with a suitable volume of SABW at an appropriate concentration. The equilibrium data were
obtained by investigating a wide range of concentrations, representative of the application in
wastewater remediation treatment.
Adsorption isotherms were obtained by correlating the amount of adsorbed solute (qe) with the
residual concentration of dye in solution at equilibrium (Ce). The two following equilibrium isotherm
models were used to fit the experimental data.
Langmuir model:
qe = qmax · [(KL · Ce ) / (1 + KL · Ce)] (2)
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Freundlich model:
qe = KF · Ce1/n (3)
where qmax is the maximum solid phase concentration of adsorbate (forming a complete monolayer
coverage on the sorbent surface); KL is the Langmuir constant related to the solute affinity for the
sorbent-binding sites; KF and n are Freundlich constants; KF and slope 1/n are defined as a sorption
coefficient representing the amount of dye molecules for a unit equilibrium concentration and as a
measure of the sorption intensity or surface heterogeneity, respectively; a value of 1/n = 1 shows that
the partition between two phases does not depend on the concentration; a value of 1/n < 1 corresponds
to a normal Langmuir isotherm; while 1/n > 1 indicates a cooperative sorption involving strong
interactions between the molecules of adsorbate [33].
3.6. Effect of Initial pH
Eighty-four mg of lyophilised biomass (corresponding to 0.5 g of biomass fresh weight) was placed
in a 50 mL Falcon tube containing 30 mL of SABW at different pH values (3, 5, 7, 9 and 11). The
flasks were incubated as previously described. Once the adsorption equilibrium was reached, i.e., after
three consecutive measurements resulting in an equal DP value, the samples were centrifuged at
8000 rpm for 5 minutes, and the treated dye bath was replaced by 30 mL of the untreated one. The test
ended when the biomass was no longer able to adsorb dye. Finally, the total amount of adsorbed dye
(qtot) was calculated by adding up the qe values obtained at the end of each cycle.
4. Conclusions
The results obtained in this study enable the following conclusions to be drawn:
(1) A. strictum biomass was more efficient than the other two industrial waste-biomasses, being
able to substantially decolorize the simulated dye baths; however, it was effective only towards
the real ones characterized by acidic pH. Hence, at the moment, industrial waste-biomasses
such as A. strictum can be considered competitive and potentially useful for the treatment of
specific types of wastewater (e.g., acid exhausted dye baths) only;
(2) C. elegans biomass is endowed with a high ability to remove dyes belonging to different
chemical classes, not only from simulated dye baths but also from many real ones;
(3) The high applicative potentialities of C. elegans biomass for the decolorization of textile
wastewater was demonstrated by the very good biosorption yields even under extreme
conditions of pH (3–11); for this reason, this biomass can be considered an excellent and
exceptionally versatile biosorbent material.
Hence, biosorption by means of C. elegans biomass could be considered a valid alternative to other
techniques for wastewater treatment, being applicable to real industrial wastewaters representative of
different dye types (acid, disperse, vat, reactive) and dyeing processes (batch and continuous) in a
timely fashion. Future investigations are obviously needed to validate the data obtained at pilot scale
and to verify under field conditions the possibility to couple the biosorption process with other
physical and biological/chemical treatmen, aiming at complete decolorization of effluents and water
Water 2012, 4
782
reuse. Since biosorption is very effective towards wastewater with high concentrations of dyes,
this technique seems to be particulary suitable for application as a primary treatment. Partially
purified wastewater could then be sent for subsequent conventional treatment such as bioxidation by
activated sludge.
Acknowledgments
The authors thank ACS Dobfar S.p.a. and Antibioticos S.p.a. for providing the waste-biomasses, the
BIOTEX Project (Call MD 2007 to promote excellence in the Lombardy Region meta-districts)
for providing the real dye baths and the SOPHIED Consortium (EC FP6 Project SOPHIED,
NMP2-CT-2004-505899) for simulated dye baths composition. This work was supported by the
project “Sviluppo di procedure di biorisanamento di reflui industriali” (BIOFORM, Compagnia di San
Paolo, Turin, Italy) and by Marcopolo Engineering S.p.a. (Borgo San Dalmazzo, Italy).
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© 2012 by the authors; licensee MDPI, Basel, Switzerland. This article is an open access article
distributed under the terms and conditions of the Creative Commons Attribution license
(http://creativecommons.org/licenses/by/3.0/).
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BACKGROUND: This paper evaluates the biosorption of Reactive Orange 122 dye (RO 122) by dried Penicillium restrictum cells. The aim was to determine the pH, contact time, temperature and dye concentration for the applicability of biomass as an alternative biosorbent for the removal of RO 122. RESULTS: Optimum initial pH and equilibrium time for RO 122 were determined as 1.0 and 75 min at 25 °C, respectively. The maximum biosorption capacity (qmax) of biomass obtained from the Langmuir fit was 180.7, 190.1 and 219.8 mg g−1 biomass at 25, 40 and 50 °C, respectively. Both Langmuir and Freundlich isotherm models were fitted to the experimental data at constant temperatures of 25, 40 and 50 °C. The biosorption process was found to obey a pseudo-second-order kinetic model and was favourable at high temperatures. CONCLUSIONS: The biomass could be an alternative biosorbent to RO 122 dye removal because of having advantages of being easily cultivable, its low cost, high biosorption capacity with low biomass dosage (0.4 g dm−3) and reasonably rapid biosorption rate. Copyright
Article
Biosorption may be simply defined as the removal of substances from solution by biological material. Such substances can be organic and inorganic, and in gaseous, soluble or insoluble forms. Biosorption is a physico-chemical process and includes such mechanisms as absorption, adsorption, ion exchange, surface complexation and precipitation. Biosorption is a property of both living and dead organisms (and their components) and has been heralded as a promising biotechnology for pollutant removal from solution, and/or pollutant recovery, for a number of years, because of its efficiency, simplicity, analogous operation to conventional ion exchange technology, and availability of biomass. Most biosorption studies have carried out on microbial systems, chiefly bacteria, microalgae and fungi, and with toxic metals and radionuclides, including actinides like uranium and thorium. However, practically all biological material has an affinity for metal species and a considerable amount of other research exists with macroalgae (seaweeds) as well as plant and animal biomass, waste organic sludges, and many other wastes or derived bio-products. While most biosorption research concerns metals and related substances, including radionuclides, the term is now applied to particulates and all manner of organic substances as well. However, despite continuing dramatic increases in published research on biosorption, there has been little or no exploitation in an industrial context. This article critically reviews aspects of biosorption research regarding the benefits, disadvantages, and future potential of biosorption as an industrial process, the rationale, scope and scientific value of biosorption research, and the significance of biosorption in other waste treatment processes and in the environment. Copyright © 2008 Society of Chemical Industry
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The biosorption of Direct Black 38 by dried anaerobic granular sludge in a batch system under specific temperatures and initial pH was investigated. The adsorption reaction is pH dependent with higher removal at low pH. The adsorption equilibrium data fit very well with both Langmuir and Freundlich models in the concentration range of Direct Black 38 at all chosen temperatures. The adsorption parameters show that the adsorption of Direct Black 38 is an endothermic and more effective process at high temperatures. The kinetics of adsorption was found to be second order and adsorption rate constants increased with increasing temperature. Activation energy was determined as 26.8 kJ/mol for the process. This suggests that the adsorption of Direct Black 38 by dried anaerobic granular sludge is chemically controlled.