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Severe Plastic Deformation - Science topic
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Questions related to Severe Plastic Deformation
I need to identify the GP zones formation within the matrix and subsequent precipitate formation in severe plastic deformed AA7075 alloy.
Please provide an explanation as I am just starting my research and have limited knowledge on the topic.
Can volume conserving tetragonal shear change FCC to BCC structure ?
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Dear researchers, as you know, the subject of severe plastic deformation (SPD) methods (ECAP, TT, HPT, ARB and so on) or ultrafine grained metals has been researched on for over 20 years. But I could not find concrete examples of industrial application or mass production using these methods. I would be grateful if you suggest me article or any source regarding the actual industrial applications of these methods or share your experience.
Thanks you all.
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In general, continuous dynamic recrystallization forms high angle grain boundaries for fully recrystallized grains in a severe plastic deformation process (e.g. friction stir processing) of aluminium alloy.
Hello researchers,
Hope you are doing good. I am trying to see the Bullet Impact on helmet using LSDyna software. But I need to use Orthotropic Properties for Helmet geometry. So I tried with MAT_ORTHOTROPIC_VISCOELASTIC material card and getting error as image attached. How I can overcome this error? Which material card is suitable for this analysis as I need to see the deformation of the Helmet due to bullet Impact. Or Suggest Properties for Kevlar orthotropic material as I inserted all the necessary material props which I have for reference
Your suggestions are welcome. Thank you in advance.
I can find at high-temperature Plastic Deformation Behavior data for YSZ other mole ratios in the literature. But I need a stress-strain curve of 8 mol yttria-stabilized zirconia (8YSZ) at 800 °C (or near temperature). I would be very grateful if you could provide any resources or suggestions.
Hi, I recently etched an ECAPed WE43 alloy with Acetic Picral with different compositions none of the above show any grain boundaries. deformation carried out at a low temperature; however, in high-temperature grains were seen easily. Can someone help me to etch this sample?
I want to simulate the process as attached in the video. In reality the feedstock will have both downfeed and rotation, whereas in the video the substrate is having the rotaion and feedstock is having a downfeed.
Coupling the complete feedstock with condition of all DOF fixed except u3 and ur3 is not serving the purpose, as the feedstock will be deformed while it comes into contact with substrate i.e. radially expand.
Kindly help with the constraint to be provided in the interaction module and the load condition to simulate the process as attached in the video.
Both the feedstock and substrate is of AA6061 alloy. The feedstock is having a downfeed of 1mm/sec, and a rotation of 104.72 rad/sec.
Hopefully dynamic explicit will work well in severe plastic deformation case.
usually, the axisymmetric problems have been modeled by FEM in 2D space. is there any advantage in 3d modeling of these kind of problems? for instance in modeling of metal forming problems that encountered with severe plastic deformation.
1. What is the difference between hydrostatic and quasi-hydrostatic pressure?
2. Are all SPD techniques providing this pressure?
As Zhilayev et al. mentioned, Multi-directional forging (MDF) not providing quasi-hydrostatic condition in www.scientific.net/DDF.385.302
Hello , i'm working on dynamic grain growth of the pure Magnesium and i'm using Deform 3D commercial code based on JMAK theory to simulate the dynamic recrystallization of Mg after a severe plastic deformation . But this model needs a lot of constants and parameters . How can find them ?
-Corrosion rate vs. Grain Size of Pure Metals
-There are several studies reporting the corrosion rate of pure metals increases when grain size increases (Birblis,Corrosion, 2010), (Ralston, Corrosion, 2010) and some reported the opposite trend (D. Song, Corrosion Science, 2010).
Theoretically grain boundaries are defects zones and corrosion can initiates from these zones (like etching process where GBs appears). so corrosion rate should increases with increasing grain size. but majority of researches observed the opposite trend. They mentioned that regarding to more uniform surface layer (hydroxide layer) forming on the exposed surface of materials with finer grains, corrosion rate decreases. So what is your opinion about these two controversial trends?
- Dislocations Effect vs. GS
-some researchers believe even though corrosion rate can be reduced by grain refinement through the severe plastic deformation, but corrosion rate increases with increase in dislocations (probably inside the grains) and lattice strain (song, Corrosion Science, 2010), (HS Kim, Corrosion Science 2014) so annealing after SPD can significantly reduces the corrosion rate. However grain boundaries also are the main location of dislocations. So why dislocations inside the grains accelerate the corrosion rate while dislocations in GBs decreases the corrosion rate??
Is it possible to predict the amount of change in grain size after severe plastic deformation using crystal plasticity ?
Ia there any softwares ?
We can use SPD processes for producing products with many applications. One of them is the Bio application. Do you know about these processes applications in Biomaterials?
Recrytallization or mechanical refinement , or any other mechanism.
I wonder what is the microstructural signs for GDRX mechanism ?
Is it possible to observe the activation of GDRX in ECAPed or shotpeened Ti.
How we can distinguish GDRX occurrence through EBSD maps?
Please give me some illustrations
I have plain strain compressed AA1050 Aluminum,in which i observe slip bands in deformed condition.I have done SEM and EBSD of samples.I want to know the slip systems active in a given grain.
As you know, for High SFE materials, cDRX is the possible mechanism for convert Low angle grain boundaries (LAGB) to High angle grain boundaries (HAGB) during strengthening. But generally cDRX happen at high temperatures and instead of that, fragmentation mechanism is suggested. what are the intrinsic features of both of them and how can we distinguish cDRX from fragmentation?
differences between macro-structure and micro-structure in commercial pure aluminum
I didn't get Raman Spectra of carbonaceous phase from a composition of Mg/C based condensed powder obtained by arc-plasma method. However, Raman spectra is observed when the powder sample has been processed by severe plastic deformation techniques under very high pressures and at room temperature. My question is why there are no spectra from carbon materials at the powder state ? What could be the possible nature of carbon phase in the powder materials after arc-plasma processing ? I know very little about the Raman Spectroscopy for carbonaceous materials. If someone is expertise in this field, please help me to find out the root cause for this interesting phenomenon.
I wish to utilize all possible strengthening mechanism in developing a unique ultra high strength nano bainitic steel
Does anybody know if there is any GUI based software that can be used for SPH based simulation of severe plastic deformation processes?
I'm working on severe plastic deformation of face centered cubic materials and require these software's user manual for texture analysis.
As we know the lowest theoretical limit for dislocation density is zero i.e. perfect crystal. Similarly, if we have a very very large dislocation density, the material is no longer in a crystalline state. Therefore there must exist a higher limit for dislocation density.
I am working on forming of light metals. One of the problems of metal forming processes is the residual stress created during the process. To solve this problem are used methods such as: Annealing, Shot peening and ... . My question is whether we can minimize residual stress during the forming process? This means that the decisions to the process parameters.
Hi Dears
I study on suitbale materials for Hydrogen Storage applications via severe plastic deformation method. As you know, for example Mg and Ti, which are considered as two light metals, are the 7th and 9th most abundant elements in the earth’s crust. Since both elements react with hydrogen and produce hydrides of MgH2 and TiH2 (with hydrogen contents of 7.6 and 4.0 wt.%, respectively), they are considered as candidates for hydrogen storage.
Thank you for regarding my question.
sincerely
For magnesium alloy, which has a low SFE, could it possible that <c+a> slip cross-slip into basal plane, or prismatic <a> slip cross-slip into basal plane?
The SF seems to be a problem for cross-slip, does this mean cross-slip will not happen or happen but with low probability?
I wonder if the severe plastic deformation methods can change the elastic modulus of materials or not?
and the other question is that with which procedures we can reduce the elastic modulus of materials?
-Effect of number of turns(N) on amount of dislocations density in the high pressure torsion (HPT) process

I am working in Simulation of continuous deformation process. In which, i have to measure the stress, strain data at certain nodes at different time. Is it possible to read the field output variable at certain nodes, at various time interval.?
i work on Cobalt base alloy (Haynes 188 Co-Cr-Ni-W), we reduced initial bulk thickness into 60% and 85% (or strain). then we conducted tension test in environment temperature, it was interesting, the yield stress of 85% reduction sample increased 2 times than 60% sample. but elongation fall down half. how might we compensate this drop?
Which process leads to higher work-hardening rate of austenitic stainless steel: cross slip or planar slip?
In literature, there are limited works indicating the weakening texture due to the dynamic precipitation during SPD, but I'm interested to know if the dynamic precipitation can act in a different way and strengthens the basal texture.
Initially Zn-Al based alloys were processed by severe plastic deformation (SPD) to higher number of strains. Then indentation/impression creep test is carried out for different temperature by keeping stress constant. Secondary state creep rate (SSCR) were found out. From SSCR and inverse of temperature (1/T) in kelvin activation energy (Q) were found out. For lower temperature regime, Q value were positive but for higher temperature (above 150 C) regime shows to negative value. As SPD samples are strained which contains more number of dislocations which enhances the diffusion process may be one reason for lower value of Q. But negative value of Q, any suggestions?
I just read some paper about creep in very low temperature and find it interesting. Though my teacher had told me that plastic deformation only occurs under the stress beyond yield stress, I still think it may be wrong. And I'm wondering whether there is a stress threshold of plastic deformation?
I have seen this micro-structure in optical microscope. I performed ECAP at a temperature of 250 degrees and a 90 degree die. During the second pass I have observed this shear bands. So what do you think the reason for this?
I have read a book stating Duplex Stainless Steels have a tendency towards strain localization and shear band formation. What is the reason? Any explanation?



Hi all,
I have a problem in using Johnson cook model in DEFORM 3D. I am trying to use this model for pure aluminum after a cycle of deformation in a severe plastic deformation, and I obtained all necessary parameters from other scientific papers but the problem is that when I try to input these parameters to use this model, the software shows an error which indicates that some flow stresses are negative, consequently, the software does not run the simulation.
Can any one help me to solve this problem? Any ideas would be highly appreciated.
Best Regards,
Farhad
I imposed torque via UR3 (radian) or via angular velocity
VR3 (rad/sec) it die start slipping and torque is not transmitted to billet
although i am also using kinematic contact algo with friction coff. 0.25
but something going wrong. Please give me, your valuable suggestions.
Hi
I try to simulate a metal forming process with abaqus/explicit.
I use of mass scaling method with 1E8 factor. During of solution the kinematic energy is less than 10% of total energy.
Because of large deformation I should use of ALE method and C3D8R element.
The frequency of ALE is 3 and Remeshing sweep per increment is 3 and create an adaptive mesh control for improve aspect ratio and other option is on default.
Because of type of element the hourglass mode happens. I activate hourglass mode and try all of type but the hourglass mode again happens.
Please help me. Thanks
Errors:
The elements in element set ErrElemZeroALEMass-Step1 have zero or negative mass.
The elements contained in element set ErrElemExcessDistortion-Step1 have distorted excessively.

We know that in low SFE materials, dislocations may split into partials through energetically favourable reactions. But does the grain size or domain size also affect how the reaction from full dislocation to partials occur? Also if I deform a microcrystalline low SFE material, will partials still form and contribute to plasticity or only full dislocations contribute or is it a combination of both?
Using the EBSD technique , we get Pole figure and Inverse pole figure as part of micro-texture.
Provide the experiment technique and the mathematical formulation required to measure SFE.
To study the effect of rolling at the temperature of liquid nitrogen on mechanical properties of sheet aluminium alloy.
Dear Friends,
I am working on pure nickel subjected to SPD processing. For the sake of comparison I need some reference works where tensile strength properties of this material after the SPD processing are shown. Surprisingly, beside of a few papers on Constrained Groove Pressing, I have not found many more information on this subject. Some works were devoted to HPTed nickel, showing hardness measurments results without any reference to tensile tests. Maybe someone could recommend me some good papers or provide usefully information on tensile properties of the SPDed pure nickel?
Kind regards,
Wojciech
Metastable ASS grades such as 304, 304L, 304LN, HNS, 201 etc., undergo large strain hardening during true plastic deformation (tensile). It is known that the higher strain hardening means large absorption of energy before failure which ultimately signifies the DIMT (deformation induced martensitic transformation) mechanism during plastic deformation. DIMT includes several transformation paths and twinning is one of them. Twins act as a precursor to DIMT and it occurs at high strain rate. However, I am unable to understand how the strain hardening behaviour of a particular metastable alloy under plastic deformation affects the twin formation!!!!!
Please enlighten me with your expert opinion and if possible with references.
Thank you.
The sheet samples are about 1-3 mm thick and are low carbon steel samples.
I am modelling an special type of bulk metal forming named High Pressure Torsion. In this process an specimen with 50mm length and 10mm diameter is fully confined inside a dies (each part of dies have a cavity with 23mm length and 10mm diameter) After locating specimen two sides of dies is compressed against eahother in order to produce hydrostatic pressure in specimen with order of 5GPa. Now, we fix one die pieces and revolve another one to about 3 full revolutions. When I am modelling this process some of specimen elements flow between die parts and after a long strain distored. This cause my model to stop running. I am using Abaqus/explicite. My material definition is elasto plastic with stress strain values up to strain of 15!. After borthering tries now I think if I can set Element Deletation option, it is possible to avoid this error. But I cannot find this option. Could someone guide me what exactly should I do in order to add distorted element deletation option and how? Best Thanks, Mehdi
I am simulating Single point incremental forming on Abaqus CAE. Analysis completes successfully but i am not getting any plastic deformation on sheet.
I gave an absurd value of 4mm depth of cut just to see what happens and still the sheet only undergoes elastic deformation.
Warning: THE YIELD STRESS RATIOS GIVEN DEFINE NON POSITIVE CONSTANTS FOR HILL'S STRESS FUNCTION.
Please suggest relevant changes. Thank you in advance.
I have some findings in solid-state extrusion of Mg wire from machining chips by Friction Stir Extrusion, but it’s kind of against my previous impressions on this topic. Can you help me to clarify it?
What I learned before is, the twinning usually occurs at low temperature and fairly early stage of a plastic deformation process, i.e. the plastic strain is still fairly low. As long as the temperature or plastic strain keeps increasing, new sub-grains will form in the twinning lamellas, so that they will be resolved as the process going. In my present study, both of the temperature (450-500 C) and plastic strain should be high. However, we still have these twinning lamellas.
If they were formed at the early stage of the experiments, how did they survive?
If they were formed after the wire was formed, what the mechanism that they can form? And when they were formed, e.g. during cooling?
I am searching for a possibility to perform hardness tests on different steels at elevated temperatures of up to 300°C
Cold forging of non asymmetric aluminium parts is possible? The weight of part is around 1kg . material Al 6082-O
I want to fabricate a fsp tool with pin dia 5 mm and shoulder dia 18 mm. I want to create concentric scroll feature on its shoulder. The material of tool is MS and I want to know that which operation will produce this feature.
Some materials show different behavior when subjected to compressional loads instead of tensional loads. when we want to study these materials in the backward extrusion process, we usually suppose that due to this fact that a large portion of deformation is carried out under compression, so only the data from compression test is applicable for further analyses. but every one knows that this assumption imposes errors to the results. how i can compute that how much of deformation has been carried out under tension or compression during the process of backward extrusion? (to compute the error percent of my results due to neglecting this behavior)
When using the XRD diffraction technique, what happens to the density of dislocation When undergo metal alloy to the plastic deformation compared with normal conditions? Are the density increase or decrease and why?
I have some metallic ribbons of 25 micron thickness (amorphous alloy) having localized plastic deformation. The deformation is bending/buckling in nature. Is there any way to analyze residual stress associated with this plastic deformation? Any literature or ideas would be appreciated.
Show that the body-centered-cubic crystal have three families of slip systems, i.e. twelve slip systems of (110)[111]-type, twelve slip systems of (112)[111]-type and twenty four slip systems of (123)[111]-type with a total of 48 slip systems.