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I need to identify the GP zones formation within the matrix and subsequent precipitate formation in severe plastic deformed AA7075 alloy.
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Identifying GP zones (Guinier-Preston zones) in AA7075 alloy using Transmission Electron Microscopy (TEM) images requires an understanding of their characteristic features and the specific microstructural changes they undergo during aging. AA7075 is a high-strength aluminum alloy primarily used in aerospace and structural applications, and its microstructure is influenced by the precipitation of various phases (such as η' (MgZn₂) and η (MgZn₂)).What are GP Zones? GP zones are precipitates that form during the initial stages of aging of Al-Zn-Mg alloys, like AA7075. They consist of fine, coherent clusters of solute atoms (mainly Zn and Mg) that are in a precursor state to the more stable η' phase. These zones are often small, coherent (meaning they have a similar crystal structure to the matrix), and can be difficult to identify at early aging stages. Steps to Identify GP Zones Using TEM: 1. Sample Preparation: Thin Foil Preparation: For TEM, you'll need to prepare very thin foils (around 100–200 nm thick) of the AA7075 alloy. This is usually done using a focused ion beam (FIB) or mechanical polishing followed by ion milling to create the electron-transparent area. 2. TEM Imaging Conditions: High-resolution TEM (HRTEM): To observe the fine details of the microstructure, use HRTEM, which will help you visualize the lattice structure and any precipitates within the matrix. Electron diffraction: TEM-based electron diffraction can help identify the crystallographic nature of the precipitates and matrix, which can be crucial for identifying GP zones. Bright-field imaging: Useful for general structural observation. It can show the presence of precipitates as dark spots in the matrix due to differences in electron scattering. Dark-field imaging: When combined with specific diffraction spots, dark-field imaging allows for enhanced contrast of fine precipitates. 3. Characteristic Features of GP Zones in TEM: Size and Shape: GP zones are typically small, ranging from 2–10 nm in diameter. They may appear as fine, needle-like or spherical structures within the matrix. Coherent Nature: The GP zones are coherent with the matrix, meaning they maintain a continuous crystal lattice with the aluminum matrix. In HRTEM, they often appear as periodic dark and light contrast bands or small, circular regions. This contrast is due to their atomic misfit with the aluminum matrix, but the misfit is very small because the zones are coherent. Weak Contrast in Bright-field Imaging: GP zones are typically too small to be seen directly in bright-field TEM images, as their size is below the resolution limit of conventional imaging. However, they might appear as faint contrasts in the matrix due to small differences in electron scattering. Diffraction Contrast: In diffraction patterns, you may observe weak spots or streaks corresponding to the superlattice reflections associated with GP zones. These reflections typically appear at low angle, especially in the [001] or [011] zone axes of the matrix. Precipitate Distribution: GP zones can form in clusters, distributed in a semi-ordered manner within the matrix. In some cases, these clusters may be aligned along specific crystallographic directions. 4. Aging Time and Temperature Considerations: GP zones are typically observed at early stages of aging (during the first few hours to days of aging) before they evolve into larger precipitates like η' or η phases. The characteristic GP zone contrast is often most prominent in the early stages of aging, and the size and number of zones can increase as the material is further aged. In longer-aging conditions, GP zones may evolve into larger, η' precipitates, which are more readily observable under TEM. Thus, it's important to be aware of the aging condition of the sample and correlate it with the expected microstructure. 5. Other Techniques for Confirmation: Selected Area Electron Diffraction (SAED): This can be used to detect specific diffraction patterns characteristic of GP zones. The diffraction spots corresponding to the superlattice structure of the GP zones will provide a clear indication of their presence. Energy Dispersive X-ray Spectroscopy (EDS): EDS can be employed to analyze the chemical composition of the precipitates. GP zones, being rich in Mg and Zn, will show up as regions with a distinct elemental signature compared to the aluminum matrix. Key Steps for Identification: Examine the TEM image at a high magnification (around 500,000x or more). Look for fine, coherent precipitates, especially if you're analyzing a sample that has undergone an early aging process. Look for faint contrast variations within the matrix. In some cases, GP zones will appear as regions of subtle contrast that differ from the matrix, but this can be difficult to distinguish from the matrix itself at low magnifications. Confirm with diffraction patterns: Use selected area electron diffraction (SAED) to confirm the crystallographic relationship of the precipitates with the aluminum matrix, looking for superlattice reflections associated with GP zones. Use dark-field imaging: If available, dark-field imaging using specific diffraction spots can enhance the contrast of GP zones, making them more visible. EDS analysis: Perform energy dispersive X-ray spectroscopy to detect the Zn and Mg concentrations in the suspected regions. GP zones will exhibit a higher concentration of these elements compared to the surrounding matrix. Conclusion: Identifying GP zones in AA7075 using TEM requires a combination of high-resolution imaging and diffraction techniques. While they may not always be immediately apparent in bright-field images due to their small size and coherent nature, the use of HRTEM, electron diffraction, and EDS analysis can provide conclusive evidence of their presence. Additionally, understanding the aging conditions and the specific evolution of these zones into more stable phases (such as η' or η) can help you interpret the TEM images more effectively.
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Please provide an explanation as I am just starting my research and have limited knowledge on the topic.
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As you know that the high stacking fault energy is the energy required to induce a higher stacking fault, which is a sort of significant defect in the crystal lattice that leading to disrupt the stacking sequence of atomic planes. For that, performing EBSD is limited in this case. My best regards …
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Can volume conserving tetragonal shear change FCC to BCC structure ?
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Given that the packing densities are dissimilar (0.74 for fcc compared to 0.68 for bcc) and the "atomic radius" remains essentially unchanged for a given element irrespective of which lattice structure it forms, I would argue that volume-preserving tetragonal shear cannot accomplish such a transformation.
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Dear Professors and Researchers,
We have been privileged to edit a book on "Advances in Solid-State Welding and Processing of Metallic Materials" that would be published by CRC Press, Taylor and Francis Group, USA.
We invite you to contribute a book chapter to the edited book in the above-mentioned areas of research. We request your contribution to this noble academic knowledge-sharing process.
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Is the proposal still on ?
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Dear researchers, as you know, the subject of severe plastic deformation (SPD) methods (ECAP, TT, HPT, ARB and so on) or ultrafine grained metals has been researched on for over 20 years. But I could not find concrete examples of industrial application or mass production using these methods. I would be grateful if you suggest me article or any source regarding the actual industrial applications of these methods or share your experience.
Thanks you all.
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The application of this method in the machine-building industry is economically very profitable. Therefore, this method is preferred in the automotive industry.
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Dear professors and Experts,
According to recent research and articles, it seems that materials science and engineering is going to have a critical role of the future of science and even engineering. As you all know it's a vast field of research. I would like to have your opinions in this regard. What will be the next of materials science? Which branches will do well and is critical than others?
Please let me find your awesome answers.
Best regards
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Hello,
I believe that science is moving from continuum mechanics to particle mechanics. Here, depending on the size of the particles, I expect major breakthroughs across the whole range of particle sizes. Up to now, even particle mechanics in the micro to centimeter range is mostly modeled by continuum mechanics. Of course, with respect to the rapid development of DEM methods. This will allow the modelling of particles with respect to their sizes and the digitalization of the field. I wish you a lot of success in finding new properties of particles and their collectives.
Prof. Dr. Jiří Zegzulka, TU Ostrava
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In general, continuous dynamic recrystallization forms high angle grain boundaries for fully recrystallized grains in a severe plastic deformation process (e.g. friction stir processing) of aluminium alloy.
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Dear Akash,
considering the process of FSW, a totally new micro structure ist created.
So, the number of high-angle grain boundaries will be different from the base material anyway.
In Conclusion, fully recrystallised grains cannot be detected looking at the amount of high angle grain boundaries but by the dislocation density inside the grains (see definitions of "re-crystallisation" in textbooks of Metal Physics).
Best regards - Torsten
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Hello researchers,
Hope you are doing good. I am trying to see the Bullet Impact on helmet using LSDyna software. But I need to use Orthotropic Properties for Helmet geometry. So I tried with MAT_ORTHOTROPIC_VISCOELASTIC material card and getting error as image attached. How I can overcome this error? Which material card is suitable for this analysis as I need to see the deformation of the Helmet due to bullet Impact. Or Suggest Properties for Kevlar orthotropic material as I inserted all the necessary material props which I have for reference
Your suggestions are welcome. Thank you in advance.
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Check to see if Poisson's Ratio values <0.5 will solve the issue.
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I can find at high-temperature Plastic Deformation Behavior data for YSZ other mole ratios in the literature. But I need a stress-strain curve of 8 mol yttria-stabilized zirconia (8YSZ) at 800 °C (or near temperature). I would be very grateful if you could provide any resources or suggestions.
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I am sorry
I work on coatings that are very porous. I have the bulk 8YSZ materials and method with me so I can do few tests if time permits.
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Hi, I recently etched an ECAPed WE43 alloy with Acetic Picral with different compositions none of the above show any grain boundaries. deformation carried out at a low temperature; however, in high-temperature grains were seen easily. Can someone help me to etch this sample?
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Magnesium alloys are corrosion resistant and etching is based on differential corrosion response shown by the grain boundaries. Freshly prepared etchants and also freshly polished specimens are used to obtain better results. Increase the etching time or re-polishing after etching and then etching can be performed.
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I want to simulate the process as attached in the video. In reality the feedstock will have both downfeed and rotation, whereas in the video the substrate is having the rotaion and feedstock is having a downfeed.
Coupling the complete feedstock with condition of all DOF fixed except u3 and ur3 is not serving the purpose, as the feedstock will be deformed while it comes into contact with substrate i.e. radially expand.
Kindly help with the constraint to be provided in the interaction module and the load condition to simulate the process as attached in the video.
Both the feedstock and substrate is of AA6061 alloy. The feedstock is having a downfeed of 1mm/sec, and a rotation of 104.72 rad/sec.
Hopefully dynamic explicit will work well in severe plastic deformation case.
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I have only downfeed velocity as boundaty condition mentioned in the journal. And how to give both rotation and downfeed to the feedstock? Do I need to use any predefined field in abaqus?
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usually, the axisymmetric problems have been modeled by FEM in 2D space. is there any advantage in 3d modeling of these kind of problems? for instance in modeling of metal forming problems that encountered with severe plastic deformation.
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Besides saving meshing effort and computing time, the 2D axisymmetric models show the complete solution, whereas the 3D solution is seen on the surface. Only after cutting the 3D solution can be seen on individual sections (again this is only a partial view). However, also the expected solution must be symmetric. Often a non-symmetric solution of a symmetric problem matters. Typical examples are instabilities (like buckling).
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1. What is the difference between hydrostatic and quasi-hydrostatic pressure?
2. Are all SPD techniques providing this pressure?
As Zhilayev et al. mentioned, Multi-directional forging (MDF) not providing quasi-hydrostatic condition in www.scientific.net/DDF.385.302
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Kiarash Mashoufi, thanks, your answer helped me anyway and I found the meaning of Mr zhilyaev comment by myself!
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Hello , i'm working on dynamic grain growth of the pure Magnesium and i'm using Deform 3D commercial code based on JMAK theory to simulate the dynamic recrystallization of Mg after a severe plastic deformation . But this model needs a lot of constants and parameters . How can find them ?
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I'm new to the drawing process and I'm looking for the software Deform 3D to conduct some analysis in my research.
I would like to know where I can find the software to download for free?
Someone here has the installation file of Deform 3D to share with me?
Thanks in advance!
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-Corrosion rate vs. Grain Size of Pure Metals
-There are several studies reporting the corrosion rate of pure metals increases when grain size increases (Birblis,Corrosion, 2010), (Ralston, Corrosion, 2010) and some reported the opposite trend (D. Song, Corrosion Science, 2010).
Theoretically grain boundaries are defects zones and corrosion can initiates from these zones (like etching process where GBs appears). so corrosion rate should increases with increasing grain size. but majority of researches observed the opposite trend. They mentioned that regarding to more uniform surface layer (hydroxide layer) forming on the exposed surface of materials with finer grains, corrosion rate decreases. So what is your opinion about these two controversial trends?
- Dislocations Effect vs. GS
-some researchers believe even though corrosion rate can be reduced by grain refinement through the severe plastic deformation, but corrosion rate increases with increase in dislocations (probably inside the grains) and lattice strain (song, Corrosion Science, 2010), (HS Kim, Corrosion Science 2014) so annealing after SPD can significantly reduces the corrosion rate. However grain boundaries also are the main location of dislocations. So why dislocations inside the grains accelerate the corrosion rate while dislocations in GBs decreases the corrosion rate??
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Hi Mr. Bahmani. I recently investigate the effect of grain size on the corrosion rate of low carbon steel, I hope it would be helpful!
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Is it possible to predict the amount of change in grain size after severe plastic deformation using crystal plasticity ?
Ia there any softwares ?
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It is possible but you should simulate the process that you want to predict. I recommend Deform 3D software for that purpose.
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We can use SPD processes for producing products with many applications. One of them is the Bio application. Do you know about these processes applications in Biomaterials?
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Hi,
The grain size may influence the biocompatibility, so the alloys co-exist better with human tissue. Also, strength is always important for the implants. SPD may give rise to better properties on those aspects.
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Recrytallization or mechanical refinement , or any other mechanism.
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You can follow this article for detailed restoration and recrystallization mechanism
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I wonder what is the microstructural signs for GDRX mechanism ?
Is it possible to observe the activation of GDRX in ECAPed or shotpeened Ti.
How we can distinguish GDRX occurrence through EBSD maps?
Please give me some illustrations
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Hello,
It is very difficult to distinquish between CDRX and GDRX using OIM data of final processed materials. This comes from the fact that GDRX can be categerozied as a type of CDRX mechanism. Both of them inherit the deformation texture components. However, if you can see the transition microstructure (between BM and final microstruture), you can do as follows. Calculate the point to point misoriention along the shear or deformation bands inside the transition area. If the misorientations are low from point to point (lower than 15 degree), it means that GDRX is governing the grain structure formation. ...
I have used this method in my papers. You may use them as fallows:
1)
Heidarzadeh A, Saeid T, Klemm V, Chabok A, Pei Y. Effect of stacking fault energy on the restoration mechanisms and mechanical properties of friction stir welded copper alloys. Materials & Design. 2019 Jan 15;162:185-97.
2)
Heidarzadeh A, Saeid T, Klemm V. Microstructure, texture, and mechanical properties of friction stir welded commercial brass alloy. Materials Characterization. 2016 Sep 1;119:84-91.
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I have plain strain compressed AA1050 Aluminum,in which i observe slip bands in deformed condition.I have done SEM and EBSD of samples.I want to know the slip systems active in a given grain.
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Aditya Prakash , DIC is not necessary; if the slip traces are well developed you will be able to see them in EBSD maps directly - eg. in IPF maps (Fig. 3 of the publication), and more visibly in local misorientation maps (LAM, KAM etc.) This is shown in Fig. 7 along with the superposition of the poles.
DIC is only used here to image and count a large number of slip traces in a shorter time than EBSD.
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As you know, for High SFE materials, cDRX is the possible mechanism for convert Low angle grain boundaries (LAGB) to High angle grain boundaries (HAGB) during strengthening. But generally cDRX happen at high temperatures and instead of that, fragmentation mechanism is suggested. what are the intrinsic features of both of them and how can we distinguish cDRX from fragmentation?
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Dear Ali,
As you know, we say CDRX because there is not distinct steps of nucleation and growth. During CDRX, whole of the microstructural evolution is continuous. So, it can be occurred by transformation of LAGBs to HAGBs, fragmentation, GDRX, etc. You can consider the GDRX and fragmentation mechanism as some types of CDRX. The term "fragmentation" some times has been used instead of CDRX in literature.
Please note that in most cases it is very hard to distinguish the different restoration mechanisms. For example, it is well developed that CDRX does not inherit the deformation texture. However, I found in my research that the existence of deformation textures in the material can not always be the sign of CDRX.
I think the story of dynamic restoration mechanisms have not been completed, yet.
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differences between macro-structure and micro-structure in commercial pure aluminum
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I didn't get Raman Spectra of carbonaceous phase from a composition of Mg/C based condensed powder obtained by arc-plasma method. However, Raman spectra is observed when the powder sample has been processed by severe plastic deformation techniques under very high pressures and at room temperature. My question is why there are no spectra from carbon materials at the powder state ? What could be the possible nature of carbon phase in the powder materials after arc-plasma processing ? I know very little about the Raman Spectroscopy for carbonaceous materials. If someone is expertise in this field, please help me to find out the root cause for this interesting phenomenon.
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if you have 2 distinct peaks in the raman spectra especially at ~1342 and 1578  cm-1 region which could be correlated to the presence of the D and G bands respectively. The D band is related to the degree of disorderness while the G band corresponds to the presence of the graphitized carbon.
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I wish to utilize all possible strengthening mechanism in developing a unique ultra high strength nano bainitic steel
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In most severely deformed ultra-high strength steels, grains are of anisotropic shape and the following numbers correspond to the smallest dimensions. To my knowledge, the smallest grains are less than 10 nm and are obtained in severely cold-drawn pearlitic wires, that are also the strongest steels known today (doi.org/10.1103/PhysRevLett.113.106104). By high-pressure torsion of a martensitic low carbon steel, we have recently obtained about 30 nm (doi.org/10.1002/adem.201800202 , a more detailed analysis of the as-deformed state is under preparation). For bainitic steels, see for example doi.org/10.4028/www.scientific.net/MSF.584-586.655 and references therein. In my opinion, the challenges are to realize deformation conditions, which allow severe grain refinement without fracture, on the one hand and to have tools, that are not deformed themselves during severe plastic deformation (especially if you combine it with solid solution strengthening with higher carbon contents in medium/high carbon steels), on the other hand.
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Does anybody know if there is any GUI based software that can be used for SPH based simulation of severe plastic deformation processes?
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I'm working on severe plastic deformation of face centered cubic materials and require these software's user manual for texture analysis.
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The VPSC7 manual can be found at the following link:
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As we know the lowest theoretical limit for dislocation density is zero i.e. perfect crystal. Similarly, if we have a very very large dislocation density, the material is no longer in a crystalline state. Therefore there must exist a higher limit for dislocation density.
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Thank you all for your enlightening answers. For the same question, I found the following paper by Cotterill very interesting. You can have a look.
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I am working on forming of light metals. One of the problems of metal forming processes is the residual stress created during the process. To solve this problem are used methods such as: Annealing, Shot peening and ...  . My question is whether we can minimize residual stress during the forming process? This means that the decisions to the process parameters.
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Thank you for sharing your wisdom with me.
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Hi Dears
I study on suitbale materials for Hydrogen Storage applications via severe plastic deformation method. As you know, for example Mg and Ti, which are considered as two light metals, are the 7th and 9th most abundant elements in the earth’s crust. Since both elements react with hydrogen and produce hydrides of MgH2 and TiH2 (with hydrogen contents of 7.6 and 4.0 wt.%, respectively), they are considered as candidates for hydrogen storage.
Thank you for regarding my question.
sincerely
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Dr. Darren Paul Broom and Dr. Rk Fakher Alfahed
I appreciate your kindly helps. Also, I decide to discover a new high entropy alloy for this research.
regards,
Sina Ghaemi Khiavi
 
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For magnesium alloy, which has a low SFE, could it possible that <c+a> slip cross-slip into basal plane, or prismatic <a> slip cross-slip into basal plane?
The SF seems to be a problem for cross-slip, does this mean cross-slip will not happen or happen but with low probability?
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in magnesium alloys cross slip can occur in two conditions : first when you increase temperature the amount of SFE increases and it will be possible to cross slip in both basal and prismatic planes and it is worth mentioning that by increasing temperature non-basal slip systems would be activated and cross slip becomes easier. The second fact is that if you add rare earth element to magnesium alloys, these elements would decrease the ratio c/a and this ratio will become smaller and close to 1.623 which is the ideal ratio for the tetragonality factor in HCP systems, hence non-basal slip systems will be activated and cross slip would be possible.
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I wonder if the severe plastic deformation methods can change the elastic modulus of materials or not?
and the other question is that with which procedures we can reduce the elastic modulus of materials?
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Dear Shokouh Attarilar ,
For metals and metal alloys, elastic constants primarily depend on the interatomic forces. They are surprisingly independent on composition and the extent of the plastic deformation applied. However, in cases where textures can be expected, like Ti and its alloys, anisotropy should be invoked due to severe plastic deformation. Further, for mixtures (think of certain ceramics and/or products obtained by sintering), the rule of mixture may apply. For non-metallic materials like thermoplastic polymers, the Young's modulus depends on the distance of the polymer chains and the nature of their bonds.
The attached link provides a way to an introductionary discussion of the above topics.
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-Effect of number of turns(N) on amount of dislocations density in the high pressure torsion (HPT) process
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Dear Sina, before u go into that calculation u need to improve ur data quality. As shown in the attached picture ur max intensity is less than 500 cts.
Ur sample is powder or bulk? what is the step scan and scan time?
It can be calculate by PM2K; the software that implement WPPM as mention by Eduard.
To do so u need high quality data and SRM scan to get the instrument broadening.
U cud contact Prof Matteo Leoni for the free software (Maybe the FPA already implemented in the software but this also need the details of inst. setting)
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I am working in Simulation of continuous deformation process. In which, i have to measure the stress, strain data at certain nodes at different time. Is it possible to read the field output variable at certain nodes, at various time interval.?
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Yes, you can do it easily as by choosing time step and its sub-steps. As per your requirement you can choose the time interval by putting the time sub-step size. Choose you analysis as transient i.e. time dependent.
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i work on Cobalt base alloy (Haynes 188  Co-Cr-Ni-W), we reduced initial bulk thickness into 60% and 85% (or strain). then we conducted tension test in environment temperature, it was interesting, the yield stress of 85% reduction sample increased 2 times than 60% sample. but elongation fall down half. how might we compensate this drop?
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It is quite common that increasing strength results in reduced ductility because of a reduced strain hardening capability.  In your case, a high dislocation density and small grain sizes could be the key factors responsible for the mechanical behavior that you mentioned. There have been many publications on how to appropriately design ultrafine-grained structures for high strength and good ductility. Some of these papers are listed below:
1. Y. H. Zhao, et al., Simultaneously Elevating the Ductility and Strength of Ultrafine-Grained Pure Cu, Adv. Mater. 18 (2006) 2949-2953
2. Y. H. Zhao, et al., Tougher ultrafine-grain Cu via high-angle grain boundaries and low dislocation density, Appl. Phys. Lett. 92 (2008) 081903
3. Y. H. Zhao, et al., Determining the optimal stacking fault energy for achieving high ductility in ultrafine-grained Cu-Zn alloys, Mater. Sci. Eng. A 493 (2008) 123 – 129
4. Y. H. Zhao, et al., Simultaneously elevating the ductility and strength of nanostructured alloys, Adv. Mater. 18 (2006) 2280 -2283
5. Y. M. Wang and E. Ma, Three strategies to achieve uniform tensile deformation in a nanostructured metal, Acta Mater. 52 (2004) 1699-1709
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Which process leads to higher work-hardening rate of austenitic stainless steel: cross slip or planar slip?
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I am not sure if there could be a straight comparison like this, or if the two can be isolated indeed. For the cross slip to take place, that is forcing the dislocations out of their original slip plane, the slip must be saturated at least locally. So the work hardening until that state is provided by the increased dislocation density and their pile-ups due to their slip. And if cross-slip does start it is actually softening mechanism as it provides a way for the slip to continue.
On the other hand, if we consider a hypothetical case where the slip of an individual dislocation (where there is no considerable dislocation density, i.e. the isolated dislocation is relatively far away from the other dislocations) and the cross slip of a pair of partials constituting a stacking fault, the stress required fro the cross-slip action is greater than that for the slip for the same system considered. 
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In literature, there are limited works indicating the weakening texture due to the dynamic precipitation during SPD, but I'm interested to know if the dynamic precipitation can act in a different way and strengthens the basal texture.
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Magnesium is in the form of very anizotropic hexagonal cryslal lattice. The dynamic precipitation influeces dislocation sleeps. Therefore precipitation  induces both i.e. final crystallographic texture and strengthnes.
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Initially Zn-Al based alloys were processed by severe plastic deformation (SPD) to higher number of strains. Then indentation/impression creep test is carried out for different temperature by keeping stress constant. Secondary state creep rate (SSCR) were found out. From SSCR and inverse of temperature (1/T) in kelvin activation energy (Q) were found out. For lower temperature regime, Q value were positive but for higher temperature (above 150 C) regime shows to negative value. As SPD samples are strained which contains more number of dislocations which enhances the diffusion process may be one reason for lower value of Q. But negative value of Q, any suggestions?  
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More so that SPD structures are particularly saturated with defects and thus even faster recrystallize than after regular plastic deformation. Just try to heat your SPD sample to 150C for about ten minutes and observe what then happens with grains...
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I just read some paper about creep in very low temperature and find it interesting. Though my teacher had told me that plastic deformation only occurs under the stress beyond yield stress, I still think it may be wrong. And I'm wondering whether there is a stress threshold of plastic deformation?
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Plastic deformation occurs above the yield stress by definition. In a tensile test at a given temperature, the strain rate is imposed and the stress and deformation (strain) vary. There is first an elastic (reversible) deformation under the yield stress and then a plastic (irreversible) deformation above the yield stress up to rupture. You can indeed encounter microplastic behaviour with local plastic deformation occurring at a stress under the global yield stress (of a test sample, in a component, etc.). But this is because the local stress is higher than the local yield stress.
Creep deformation can occur under the yield stress at a given temperature. In a creep test, the stress (or load) is imposed and the strain rate and deformation (strain) vary. In metals, after an instantaneous strain, the creep strain will show 3 stages called primary, secondary and tertiary creep. Tertiary creep ends with rupture. There is a threshold temperature for the full creep curve to be obtained. This temperature is around 0.4 Tm (Tm = melting temperature) with both temperatures in K. Below this temperature, only primary creep is observed. Above this temperature the three stages are observed up to rupture.
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I have seen this micro-structure in optical microscope. I performed ECAP at a temperature of 250 degrees and a 90 degree die. During the second pass I have observed this shear bands. So what do you think the reason for this? 
I have read a book stating Duplex Stainless Steels have a tendency towards strain localization and shear band formation. What is the reason? Any explanation?
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Ferrite and austenite have very different behaviours during plastic deformation. Ferrite presents dislocation cells, while austenite presents slip bands. Strain hardening also occur in different ways in both phases, and those are probably the root causes for the shear bands you observed.
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Hi all,
I have a problem in using Johnson cook model in DEFORM 3D. I am trying to use this model for pure aluminum after a cycle of deformation in a severe plastic deformation, and I obtained all necessary parameters from other scientific papers but the problem is that when I try to input these parameters to use this model, the software shows an error which indicates that some flow stresses are negative, consequently, the software does not run the simulation.
Can any one help me to solve this problem? Any ideas would be highly appreciated.
Best Regards,
Farhad
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Latest version of Deform  V 11 software solves the issue.
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Crystallographic texture
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There is a method for observing the motion of individual dislocations during plastic deformation using x-rays. Here is the reference:
Measuring texture changes does not constrain plasticity models sufficiently to unambiguously deduce active slip systems.
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I imposed torque via UR3 (radian) or via angular velocity
VR3 (rad/sec) it die start slipping and torque is not transmitted to billet
although i am also using kinematic contact algo with friction coff. 0.25
but something going wrong. Please give me, your valuable suggestions.
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I would suggest to play with contact conditions, it looks like there is no (sufficient) pressure
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Hi
I try to simulate a metal forming process with abaqus/explicit.
I use of mass scaling method with 1E8 factor. During of solution the kinematic energy is less than 10% of total energy.
Because of large deformation I should use of ALE method and C3D8R element.
The frequency of ALE is 3 and Remeshing sweep per increment is 3 and create an adaptive mesh control for improve aspect ratio and other option is on default.
Because of type of element the hourglass mode happens. I activate hourglass mode and try all of type but the hourglass mode again happens.
Please help me. Thanks
Errors:
The elements in element set ErrElemZeroALEMass-Step1 have zero or negative mass.
The elements contained in element set ErrElemExcessDistortion-Step1 have distorted excessively.
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See my articles inpersian
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We know that in low SFE materials, dislocations may split into partials through energetically favourable reactions. But does the grain size or domain size also affect how the reaction from full dislocation to partials occur? Also if I deform a microcrystalline low SFE material, will partials still form and contribute to plasticity or only full dislocations contribute or is it a combination of both?
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Hello, Rohit,
The grain size influences the areas of grain boundaries. However, there seems no direct relationship between SFE and grain size, because the dissociation of a full dislocation takes place within the grain.
The grain size does affect another deformation mechanism-twinning, though. One needs to take care that fcc and hcp structures may have different properties assciated with SFE and twinning.
We need to know that the plasticity depends much more on generalized stacking-fault energy (GSFE) rather than stacking-fault energy. The maximum point of the generalized stacking-fault energy, or say unstable stacking-fault energy(USFE), dominates the width of a extended dislocation according to a modified P-N model. Well, if the width is too large, i.e. the USFE is too small, the cross-slip will be harder to be performed due to the pinning of dislocations. Therefore, the plasticity lies on the competition between the USFE and cross-slip probability which may have an equilibrium point to maximize the plasticity.
Best,
Yifeng Wu
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Using the EBSD technique , we get Pole figure and Inverse pole figure as part of micro-texture.
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This is a quite complex question. The correlation of crystal directions and tensor properties is straightforward and definitely described in any book about physical crystallography or material science. In order to use it you only need to become familiar with tensor mathematics. Time and place are here much to small to explain this.
The problem related to EBSD is a bit more complex since even if you know the tensor property (which is not always the case for any phase) you only measure the local distribution of crystal orientations. Except of MTEX (free downloadable Matlab toolbox) I myself do not now any other software which is able to "translate" an orientation distribution from EBSD data into a prediction of the property anisotropy. However, this is the actual problem somebody has if he is using EBSD or a comparable technique. The interpretation from EBSD data displayed as orientation map, pole figure or whatever is only in very rare cases simple so that many maps shown somewhere look perhaps nice, but that's it already. In so far your question is touching a very sensitive point. The selection of PF (which lattice plane or lattice direction distribution should be used) is not easy as well since it depends on the symmetry and the specific tensor properties. Since we often have no idea how the texture affects or material property we simply display some kind of standard map and use "standard" pole figures. From my feeling as standard the directions of symmetry elements might be useful but there is still nobody who gave a statement regarding this problem. Following this approach, for cubic {111} {001} and {110} are automatically selected, but these pole figures do not have a specific meaning for other symmetries. For hexagonal axes {100} and {110} are even equivalent.  Nevertheless, all these pole figures are only the expression of a specific orientation distribution so that all pole figures contain in principle exactly the same information but they don't show it in the same manner.
With IPFs it is even worse since the used IPFs are actually reduced IPFs since an IPF is a pole figure displaying e.g. the standard reference directions (poles) of X, Y, and Z with respect to the locally discovered crystal orientation. The reduced IPF only displays the distribution of  one reference direction taking into account the symmetry in the corresponding Laue group. Using the highest symmetry a Z parallel to (123) and (213) are assumed to be identical and will be described by {123} and encoded by the same color. This is not really correct since Euler descriptions using rotations only are not able to transfer both directions into each other so that regarding the crystal orientations they are not equivalent. But this is still another topic.
Anyway, the use of IPFs makes mainly then sense when you assume a correlation between a single loading direction applied. Then you are interested in the impact of your loading direction, i.e. parallel to Z, on the development of your orientation distribution. However, in order to use this for calculations (which should always be the goal) you need the orientation distribution which is not the same as pole figures or IPFs. As I told in the beginning, it is a quite stony way which is certainly the reason that commercial EBSD software only rudimentarily supports you. There is still a lot of work to combine locally observed crystal orientations and material properties. Pole figure and IPF are simply tools which enable to decide "stronger" or "weaker" but often do not tell you anything regarding the actual problem behind. Typical example is W (elastically isotrop). You can have a strong texture, but regarding the elasticity you won't see any anisotropy. So we are concentrating on  fields which seems to deliver more direct correlations  like the distribution of boundaries or their misorientation distribution. If you investigate a single crystal you can try it by selecting the concerned lattice planes and directions but even then an interpretation is not straightforward. For polycrystalline materials there are simply to weak tools available. Definitely, they can be derived since by the crystal orientation data you have at least this information. You only need to combine it in a meaningful way with the crystal property.   
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Provide the experiment technique and the mathematical formulation  required to measure SFE.
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From the point view of NDT, If the grain changes could make differences in the electrical conductivity or magnetic permeability, you could test eddy current, but you will need prepare special specimens for the calibration.
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To study the effect of rolling at the temperature of liquid nitrogen on mechanical properties of sheet aluminium alloy.
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Cryorolling is one of the emerging severe plastic deformation method aimed to obtain bulk-nanostructure grained microstructure. Rolling metals in cryogenic temperature effectively suppresses the dynamic recovery, which leads to a microstructure containing several dislocation sites. Upon thermal treatment like annealing, these dislcations anhilates and polygonises into sub-cells of nano-metric size. 
Prevention of recovery in as cryorolled condition leads to extreme strain hardening of metals like aluminium resulting in their high strength and low ductility. By careful control of annealing process, a high strength cum high ductility material can be produced. Ageing can also lead to development of material with such properties.
Follow the works of C.C Koch to understand the mechanical behaviour of nanostructured material. Follow works of S.K. Panigrahi for cryorolling of aluminium alloys
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Dear Friends,
I am working on pure nickel subjected to SPD processing. For the sake of comparison I need some reference works where tensile strength properties of this material after the SPD processing are shown. Surprisingly, beside of a few papers on Constrained Groove Pressing, I have not found many more information on this subject. Some works were devoted to HPTed nickel, showing hardness measurments results without any reference to tensile tests. Maybe someone could recommend me some good papers or provide  usefully information on tensile properties of the SPDed pure nickel?
Kind regards,
Wojciech
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Dear Polkowski,
The following paper on the tensile properties of Ni samples fabricated by SPD might be useful.
thx
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Metastable ASS grades such as 304, 304L, 304LN, HNS, 201 etc., undergo large strain hardening during true plastic deformation (tensile). It is known that the higher strain hardening means large absorption of energy before failure which ultimately signifies the DIMT (deformation induced martensitic transformation) mechanism during plastic deformation. DIMT includes several transformation paths and twinning is one of them. Twins act as a precursor to DIMT and it occurs at high strain rate. However, I am unable to understand how the strain hardening behaviour of a particular metastable alloy under plastic deformation affects the twin formation!!!!!
Please enlighten me with your expert opinion and if possible with references.  
Thank you.
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Critical stress to form twins is rather high. That is why a notable stage of work hardening should be passed first. Nothing else. 
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 The sheet samples are about 1-3 mm thick and are low carbon steel samples.
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Dear Mr Sachin,
You can do groove rolling at VSSC, a kind of SPD process for making thin sheet.
Regards
A.G. Rao
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I am modelling an special type of bulk metal forming named High Pressure Torsion. In this process an specimen with 50mm length and 10mm diameter is fully confined inside a dies (each part of dies have a cavity with 23mm length and 10mm diameter) After locating specimen two sides of dies is compressed against eahother in order to produce hydrostatic pressure in specimen with order of 5GPa. Now, we fix one die pieces and revolve another one to about 3 full revolutions. When I am modelling this process some of specimen elements flow between die parts and after a long strain distored. This cause my model to stop running. I am using Abaqus/explicite. My material definition is elasto plastic with stress strain values up to strain of 15!. After borthering tries now I think if I can set Element Deletation option, it is possible to avoid this error. But I cannot find this option. Could someone guide me what exactly should I do in order to add distorted element deletation option and how? Best Thanks, Mehdi
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Hi Mehdi,
I do not think that you should use the element deletion feature in this case unless the material really fractures in the process. Instead You should use the ALE - adaptive meshing feature to control the FE-mesh distortion in the process. 
BR,
Timo
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I am simulating Single point incremental forming on Abaqus CAE. Analysis completes successfully but i am not getting any plastic deformation on sheet.
I gave an absurd value of 4mm depth of cut just to see what happens and still the sheet only undergoes elastic deformation.
Warning: THE YIELD STRESS RATIOS GIVEN DEFINE NON POSITIVE CONSTANTS FOR HILL'S STRESS FUNCTION.
Please suggest relevant changes. Thank you in advance. 
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It seems you defined ansiotropic plastic behaviour (Hills's function) but did it incorrectly. I would recommend to switch to something simpler - start with ideally plastic, then plasticity with hardening and then switch to aniisotropy (if this is what you want) to see where exactly the problem lies.
Perhaps a look into the inp-file material card may also show whether you unintentionally clicked some options.
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I have some findings in solid-state extrusion of Mg wire from machining chips by Friction Stir Extrusion, but it’s kind of against my previous impressions on this topic. Can you help me to clarify it? 
What I learned before is, the twinning usually occurs at low temperature and fairly early stage of a plastic deformation process, i.e. the plastic strain is still fairly low. As long as the temperature or plastic strain keeps increasing, new sub-grains will form in the twinning lamellas, so that they will be resolved as the process going. In my present study, both of the temperature (450-500 C) and plastic strain should be high. However, we still have these twinning lamellas.
If they were formed at the early stage of the experiments, how did they survive?
If they were formed after the wire was formed, what the mechanism that they can form? And when they were formed, e.g. during cooling?
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Dear Reza Abdi Behnagh
the occurrence of  twinning frequently have been reported during SPD of Mg alloys such as ECAP, HPT and ABE processes. this phenomena is related two complex state of deformation during spd process.  ....in the case of twinning , we have 3 kind of twin in Mg alloys including tensile twin, compression twin and double twin among them tensile twinning will active in early stage of deformation.....it has been reported that for example compression twinning occurred in final stage of deformation and is responsible for fracture in mg alloys.   
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I am searching for a possibility to perform hardness tests on different steels at elevated temperatures of up to 300°C
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I know that AC2T in Austria has such equipment. We have done some hot hardness there up to 700 celsius.
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Cold forging of non asymmetric aluminium parts is possible? The weight of part is around 1kg . material Al 6082-O 
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Kumar and Bombac show you the answer: the cold forging is possible according final shape complexity and forging machine available. If you want you can explore with FEA simulation.
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I want to fabricate a fsp tool with pin dia 5 mm and shoulder dia 18 mm. I want to create concentric scroll feature on its shoulder. The material of tool is MS  and I want to know that which operation will produce this feature.
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I second what Nilesh mentioned:
For soft material you can fabricate it with a CNC.
For steel it is better if you purchase it.
I worked with a 6.4 mm diameter tool and had hard time machining it due to the small feature sizes. Ended up buying ready tools.
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Some materials show different behavior when subjected to compressional loads instead of tensional loads. when we want to study these materials in the backward extrusion process, we usually suppose that due to this fact that a large portion of deformation is carried out under compression, so only the data from compression test is applicable for further analyses. but every one knows that this assumption imposes errors to the results. how i can compute that how much of deformation has been carried out under tension or compression during the process of backward extrusion? (to compute the error percent of my results due to neglecting this behavior)
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Experimentally it could be a bit difficult.
But theoretically it is not that challenging. You need to monitor the so-called "Neutral Plane" movement during the process. This is the location in your deforming material that separates compression and extrusion phenomena. Please note that this location is dynamic throughout the process, so the share of compression and extrusion on the overall deformation is changing during the process.
For detailed information I can refer you to our paper:
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Thanks.
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Ultrasonic Impact Technology (UIT)  can be employed, as UIT also delivers stress relief and grain modification besides that compressive stress.
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When using the XRD diffraction technique, what happens to the density of dislocation When undergo metal alloy to the plastic deformation compared with normal conditions? Are the density increase or decrease and why?
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Dear Dr.  Basheer,  Your question is not well defined!   However, we can make the following statements:
The dislocation multiplication  ( increase in dislocation density) occurs during the plastic deformation  through the activation of  the various dislocation sources such as Frank-Read Sources,  large precipitate (inclusions) particles having sufficiently big sizes that can't be  cut through by the moving dislocations but rather go around and leaving dislocation loops.  There is relationship between the dislocation density and the plastic shear strain, which is given by   d= do+  a x Gamapm, , where  do  is initial (grown in) dislocation density  [metals: about  108 cm/cm3,  and ionic and covalent crystals 103 cm/cm3 ]  a  is a constant ( f metals:  about equal to  108  cm/cm3), m is about  =1.
The applied tensile stress) required to induced plastic flow  [ which corresponds to about  0.2%  elongation for  the most FCC metals and alloys )    is known as  the elastic limit  or  yield stress. In the  elastic region  dislocation density variations  are almost negligible, one can only talk about their rearrangements if the temperature is sufficiently high enough to allow dislocations  to  climb and cross slip to form polygonization or low angle grain boundaries etc. Best regards. 
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I have some metallic ribbons of 25 micron thickness (amorphous alloy) having localized plastic deformation. The deformation is bending/buckling in nature. Is there any way to analyze residual stress associated with this plastic deformation? Any literature or ideas would be appreciated.
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maybe this helps:
page 20 (an introduction):
Residual stresses can be evaluated from displacements of atoms at a microscopic scale. The changes of the distances between atoms correspond to shifts of Bragg reflections, which can be measured accurately by X ray or neutron diffraction. Collimation allows to probe separately small volumes and in this way to obtain a complete map of all the displacements in material. Neutron scattering has the advantage of a large penetration, due to small absorption by most of the elements. Instruments are permanently dedicated to this kind of studies in many neutron facilities. The principle of the technique is relatively easy and does not need very high fluxes. Because of its interest in metallurgical industries, the instrument becomes an attractive technique to be developed around medium flux research reactors.
(J. Teixeira, M. Ceretti)
best wishes from Vienna
Andi
ps.:
I just realized the date (April 2013). Probably I came too late :-)
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Show that the body-centered-cubic crystal have three families of slip systems, i.e. twelve slip systems of (110)[111]-type, twelve slip systems of (112)[111]-type and twenty four slip systems of (123)[111]-type with a total of 48 slip systems.
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What is the question here?
It is straightforward to show that the slip systems you mention exist, simply by considering the number of possible permutations of the indices. For the {110}<1-11> systems, for example:
(110)[1-10] (101)[10-1] (011)[01-1]
(110)[-110] (101)[-101] (011)[0-11]
(1-10)[110] (10-1)[101] (01-1)[011]
(1-10)[-1-10] (10-1)[-10-1] (01-1)[0-1-1]
Note that six of these are simply the other six running in the reverse direction. Whether you consider there to be twelve {110}<1-11> systems or six is a matter of convention.
(Note also that while these systems may be physically distinct, only five of them can be truly independent. For proof of this statement, see Kelly & Knowles, 'Crystallography and Crystal Defects'.)
If you are asking whether all 48 systems can be activated in any given bcc material, that is a very different question. It can only be answered by looking for papers on the material in question.