Science method

Pyrolysis - Science method

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What kind of material can be indicated for Comsol steam gas in the condenser (yellow part of Figure 1), which exits the reactor of the pyrolysis plant? Is there anyone who has modeled a capacitor? Does anyone have information about the techno-physical characteristics of the combined cycle gas that are shown in Figure 2?
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The condenser shown may have difficulties due to changes in the direction of the gas flow, which can cause the pyrolytic components to precipitate more quickly in the curved area. I consider the box ones (flat walls) or the cyclonic ones to be more effective and adjustable.
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How do different feedstock sources, pyrolysis conditions (for biochar), and treatment processes (for sewage sludge) influence their effectiveness in improving soil fertility and crop yields, and what are the best management practices for optimizing their agronomic benefits?
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The effectiveness of biochar and sewage sludge in improving soil fertility and crop yields depends on raw material sources, pyrolysis conditions, and treatment methods.
1. Influence of Raw Material Sources
  • Biochar: Woody biomass provides high porosity and stability, while agricultural residues offer better nutritional value but lower durability.
  • Sewage Sludge: Treated sludge is rich in macro- and micronutrients but requires proper processing to remove pathogens and heavy metals.
2. Role of Pyrolysis in Biochar Properties
  • Low temperatures (300–500°C): Enhance nutrient retention but reduce structural stability.
  • High temperatures (600–900°C): Increase porosity and durability but lower nutrient availability.
3. Sewage Sludge Treatment
  • Composting: Improves stability and microbiological safety.
  • Thermal Treatment: Eliminates pathogens and organic pollutants.
  • Chemical Stabilization: Binds heavy metals and regulates soil pH.
4. Optimization of Agronomic Effects
  • Combining biochar and sludge enhances water retention and nutrient availability.
  • Dosage: Biochar (5–20 t/ha) and sludge application based on chemical analyses.
  • Contaminant Control: Regular testing for heavy metals and organic pollutants.
  • Long-Term Monitoring: Assessment of soil structure impact and nutrient accumulation.
The synergy between biochar and sewage sludge contributes to sustainable agriculture by improving soil structure, regulating nutrient availability, and increasing yields, with necessary safety controls and environmental risk management.
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For the synthesis of a biochar, I have carried out the calcination in two stages and I have done the grinding after the first calcination, is that will affect theadsorption process .
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Yes, pyrolysis can be done in two steps instead of one. This approach is often referred to as “two-step pyrolysis” or “catalytic pyrolysis.” In the first step, the biomass or organic material is heated in laboratory devices (special ovens) in order to break down the large molecules into smaller granules, resulting in bio-oil and char. Further heating or catalytic treatment of the bio-oil is carried out to improve the yield or quality of the product.
The temperature must be regular because it has a significant effect on the material to be heated inside the oven, which leads to improved efficiency and product properties. It can also facilitate the use of specific catalysts that may be more effective under certain conditions.
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Is it possible to simulate the thermal processes (thermal balance, thermal regime) of a bioenergetic device (pyrolysis plant with a tubular reactor) using machine learning? Exactly which algorithms are suitable for this job?
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Yes, machine learning can effectively simulate the thermal processes of a bioenergetic device by analyzing complex heat transfer patterns, optimizing system performance, and predicting thermal behavior under varying conditions. Data-driven models, such as neural networks and regression algorithms, can complement traditional physics-based simulations for improved accuracy and efficiency.
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We know that pyrolysis temperature and heating rate affect the quality of charcoal.
We also know that the characteristics of the wood influence the properties of the charcoal produced.
What do we know about the influence of carbonization parameters and wood characteristics on the quality of the tar produced?
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Tar is formed from the degradation of lignin and cellulose and a combination of the products from this degradation. The composition of the tar is highly dependent on the temperatures used. Starting from oxygen rich compounds at 300 C to polycyclic aromatics formed around 900 C. Between these extremes a number of chemicals are formed.
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Hello,
I'm trying to simulate the pyrolysis process of an RDF sample in vertical tube furnace.
I like to include this reaction in my simulation using Comsol Multi-physics :
Cm Hn Ol + (m/2 - l/2)O2 => mCO+n/2H2
Should I identify the (m,n,l) as variables, if so how can I do it ?!
Much appreciated
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But COMSOL does not allow me to add a model to the reaction engineering physics. How can i do that.
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I thought carbonization is in temperature ranges of 300-600 so I think they are more less the same
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Carbonization is the result of pyrolysis. Generation of volatiles - compounds of hydrogen - carbon and oxygen come out around 250 to 300 degrees C and the biomass with 45 to 55 % carbon becomes 60 to 80 % carbon. There will be shrinkage because the cells will keep losing volatiles and the density increases not so much due to densification of carbon but shrinkage.
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I am confused about making carbon dots derived precursor from different synthesis methods (hydrothermal, microwave and pyrolysis).What parameters should I consider common for all methods?
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I will try to help... When considering making carbon dot precursors from different synthesis methods, there are several common parameters that should be considered: Temperature: The temperature regime in each method plays an important role in determining the structure and properties of carbon dots. Different temperatures can affect the chemical composition and morphology.
Reaction time: The length of the synthesis time can affect the quality and size of the carbon dots. It is necessary to optimize the time in order to achieve the desired results. Pre-materials (reagents): The composition and quality of the reagents (eg carbohydrates, salts, etc.) play an important role in the final properties of the carbon dots. pH value: Depending on the method, the pH of the medium can affect the aggregation and stability of carbon dots.
Pressure: Some methods, such as hydrothermal synthesis, may require pressure control, which affects phase changes and crystallization. Reaction Kinetics: How the reaction proceeds and the mechanisms behind the formation of carbon dots are important to understanding the final product. Characterization: Analysis and characterization methods (eg IR, Raman, TEM) are also important to evaluate the quality and properties of the obtained carbon dots.
By considering these parameters, you can get a better idea of ​​how each method affects the final products and optimize the synthesis process.
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Greetings
When one is to perform Simulation or modelling of Pyrolysis of Biomass Waste materials using Aspen Plus software, and one has both the macromolecules breakdown (Cellulose, Lignin and Hemicellulose) together with ultimate analysis results of (carbon, Hydrogen, Oxygen, Nitrogen and sulphur). When one wants to convert the non-conventional components into conventional components in the RYIELD reactor block. What are the equations one use for the above?
Particular when someone wants to model kinetics-based pyrolysis processes?
Thanks
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Hi: The main reactions that occur in the gaseous and solid phases during biomass pyrolysis are:
Metanation:
CO + 3H2 → CH4 + H2O
CO2 + 4H2 → CH4 + 2H2O
Production of methanol:
CO + 2H2 → CH3OH
CO2 + 3H2 → CH3OH + H2O
Production of carbon:
0.17C6H10O5 → C + 0.85H2O
Water gas shift reaction:
CO + H2O → CO2 + H2
Best regards.
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Hi everyone,
Can someone explain for me a method to inject VOC collected with Tedlar bag from pyrolysis process and transfer or inject into GCMS.
Thanks
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Is Your GC equipped with a gas sampling inlet? We used one with a 100 ul sampling loop. Connected the gas bag to the inlet port of the valve, pressed the bag to get gas into the loop and turned to loop into inject position.
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I read about converting the y-axis from mass loss to the degree of conversion, using (100 - x)%. However, if the thermogravimetric analysis (TGA) shows residual char, such as when there’s a 27% mass loss remaining, should the formula for conversion (α) be adjusted? Specifically, should it be (100 - mass loss) / (100 - minimum mass loss) instead of the standard equation?
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I am not fully sure about your question, but this might be useful:
To convert mass loss (that means milligrams of sample), to % loss, you need to find the highest mass value in your set of data, and consider this one as 100%. With that in mind, you can modify all the other values to %. That will lend you a graph that relates %mass of sample (in y axis) vs temperature (in x axis).
If a chemical reaction is happening to that sample, then you can begin with the definition of conversion:
X = (number of moles at zero time - number of moles at "t" time)/(number of moles at zero time).
In this case, you will need the molecular weight of your sample to transform moles to mass values.
Hope it helps!
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Hello everyone,
I want to measure a sample solved in concentrated phosphoric acid using Py-GC/MS. Pyrolysis temperature will be 550 °C. Is it necessary to adjust the pH-value to 6 – 8 or can I measure the sample directly, without increased device deterioration or health danger? I’m measuring on a standard Phenomenex ZB5-ms column.
Thanks in advance
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I don't think that this is a good idea.
What do you mean by concentrated phosphoric acid? By default, this would be 85 %. Even if you managed to neutralise this, you'd have enormous amounts of salt. I'm not an expert for Py-GC/MS. But in normal GC/MS you should only measure volatile, non-corrosive samples. Everything else would be a very expensive one-shot.
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I want to know for doing EDX analysis to examine the elements present in the biomass, should I do the first pyrolysis or directly do the powder sample analysis? which one is the most favorable? please tell me.
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José Falcón-Hernández thank you sir for your response
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I read an article (https://doi.org/10.1016/j.synthmet.2020.116364) regarding the direct conversion of anthracite into graphene in the presence of molten.
I would like to ask the view from experts regarding the modified methodology.
The authors described the methodology in the paper as follows.
1. Carbon black is first grinded into powder of about 500 mesh.
2. Before using, iron powder (purity, 98 %; size, 400 mesh) is washed with diluted hydrochloric acid (HCl) to remove quickly the iron oxide layer. Then carbon black mixed with iron in the ratio of 1:5 or 1:10 in weight.
3. The mixture is then transferred into corundum crucibles and calcined in a tube furnace at 1600°C for 6 h under a 0.3 L/min argon flow. Heating and cooling rate are set to 10 °C/min. 4. After cooling to room temperature, the calcined mixture is corroded in excessive 1-M HCl for 48 h followed by washing with DI water three times.
5. The solid product is dried for 24 h at 110°C in vacuum oven.
My questions are
(a)Can we reduce the synthesis temperature from 1600°C to lower temperature by using other metal powder?
(b) What is the role of argon in the production of graphene?
(c) Can we still produce graphene using this method if we only use chamber furnace without argon gas supply?
I need the views/opinions from experts.
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P.S. You can prepare without ferroceine mentioned in the paper. Just charr for 10 minutes and leave it be old normally inside the muffle until the second day.
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Hi all,
Anyone encounter the traces production of CO and CO2 (1-3%) during methane pyrolysis reaction, especially during initial reaction. The presence of CO and CO2 vanishes after approximately 2 hours of reaction. If you have, care to share the reason behind the formation of CO and CO2 during methane pyrolysis since it should be O2 free.
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It could be due to molecules containing oxygen in your reactor. It may come from impurities in your catalyst or other sources. This can lead to incomplete reactions at the start. However, as the reaction progresses and equilibrium is reached, the formation of CO and CO2 decreases
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Can anyone share their experience designing a fluidized bed reactor? What parameters are important to consider, what would be a to-do list during the design?
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Your best approach is to get someone to build it for you, but that will be very expensive. I could certainly design a unit, but 450C, the conversion rate would be very slow and you'll need a much larger reactor. At 450°C, if your plan is to make liquids, you're 50 years behind the work in this area. Low temperature dissolution in a polymer melt is your better option. Plastics pyrolysis was being done in the 1970's, Hamburg University had a 50 kg/h fluid bed pyrolysis unit - I saw it in 1992 when attending a conference.
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i am doing a project on gasification.
during pyrolysis i got the following error:
* WARNING
COMPONENT 'BIOMASS' IN SUBSTREAM 'NC' HAS ZERO
FLOWRATE IN THE OUTLET STREAM. FRACTIONAL CONVERSION
HAS BEEN MODIFIED BY A FACTOR OF '1.000000'
what can i do to solve this?
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You can't have only a biomass tream in and no gasification agent. You're missing multiple parameters if "PYRO1" is your gasification unit. Plus there are a range of conditions that need to be stated and reactions to solve to equilibrium. You do not have a valid model.
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As Prem said, the gas is generally not discarded as the energy content can be significant and therefore combusted and used to heat the process indirectly. No advanced system would just dump the gas. Initially during startup before steady state is achieved, then the low quality gases might be discarded, but they should be flared or passed through a thermal oxidiser.
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Hello everyone, please I'm conducting catalyzed methane pyrolysis simulation using a fluidized bed reactor on Aspen plus.
The warning shown reads Total bed mass elutriated.
I have tried changing the cross section constant diameter but it leads to an error of the bed height not being able to be determined.
I would appreciate any help I can get
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This seems a very common problem during this process, you may have to check the fluid dynamics model of the bed, the properties of the particulate matter, and the interaction parameters between the fluid and particulate matter. If it still not work, please try to check the input fluid parameter. I hope my answer is helpful.
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hello, pls help me to calculate the conversion degree of pyrolysis from TGA data?
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Hey there Gemechis Midaksa,
Interesting question. I am working on my manuscript on this topic, so some excerpts from my notes.
Let's dive into the world of pyrolysis and TGA data. First off, to calculate the conversion degree (alpha), you'll want to use the formula:
α=​(m0​−mt)/(m0​−mf)​​
Where:
- m0 is the initial mass of the sample.
- mt is the mass of the sample at a given temperature during pyrolysis.
- mf is the final mass of the sample after pyrolysis is complete.
Now, it's crucial to make sure your data is in good shape. Ensure you Gemechis Midaksa have accurate mass measurements at each temperature point. You'll typically get a TGA curve, and you'll pick specific temperature points of interest.
Here's a step-by-step guide:
1. **Select Temperatures:** Choose temperatures (e.g., every 10 or 20 degrees) for which you Gemechis Midaksa have TGA data.
2. **Calculate mt:** At each temperature, find the corresponding mass mt.
3. **Plug into the Formula:** Substitute the values into the conversion formula.
4. **Repeat:** Do this for all selected temperatures.
5. **Analyze Results:** Look at the trend in conversion degree with increasing temperature. It often forms a curve, and you Gemechis Midaksa might find key points like initial decomposition, major decomposition, etc.
Remember, this is a simplified explanation. Depending on your specific pyrolysis process and material, you Gemechis Midaksa might need to consider additional factors. If you have a specific dataset or questions about the process, feel free to share, and we can delve deeper.
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Hello!!
I want to ask how can I estimate stoichiometric coefficients of complex chemical reaction. The reaction I'm trying to balance is a pyrolysis reaction following the formula A--->B+C+D+.... [A is thermally degraded into different gases]
I have the Data of the generation of gaseous products at different temperature points and the results of the approximate analysis of A.
Thank you
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Hey there Ahmed Esaa! Balancing a complex chemical reaction like the pyrolysis you Ahmed Esaa described can be a bit of a puzzle, but we can tackle it. To estimate stoichiometric coefficients, you'll want to use the data you Ahmed Esaa have on the generation of gaseous products at different temperature points and the results of the approximate analysis of A.
First off, identify the components in the gaseous products (B, C, D, etc.). Then, for each component, set up a mass balance equation based on the data you've got. The key is to equate the moles of each element on both sides of the reaction.
Let's say A is decomposing into B, C, and D. You'll have equations like:
For element X: \(n_X^A = n_X^B + n_X^C + n_X^D + ..........)
Repeat this for all relevant elements. Here, \(n_X^A\) represents the moles of element X in A, \(n_X^B\) in B, and so on.
Next, use the data from the gaseous products to relate moles to the reaction temperature. You Ahmed Esaa might need to apply additional information, like reaction kinetics or rate equations, depending on the specifics of your system.
Remember, this process might involve some iteration and adjustment as you Ahmed Esaa refine your coefficients to match the experimental data. It's a bit like piecing together a chemical jigsaw puzzle. Good luck, and let me know if you Ahmed Esaa need more guidance!
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What happens to the quality of oil when biomass is pyrolysed with waste plastic in proportions.
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Thank you Atta Ur Rehman for your kind answer. Whereas there are only reports where the increment is reported but it is because of the addition of plastic which itself produces a large amount of pyrolytic. my question was specific that how it effects the composition of biomass oil. Such as a comparision of all three is needed which includes biomass (100%), Plastic (100%), and their blends.
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I want to start the discussion.
Does the reaction occur more dominantly on the reactor wall due to the influence of the heating surface in the pyrolysis process without a catalyst?
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Dear friend Nabila Aprianti
Ah, the fiery dance of pyrolysis, my friend Nabila Aprianti! Now, let me tell you Nabila Aprianti with my fervor.
When you crank up the heat in a pyrolysis reactor without a catalyst, it's like throwing a wild party for molecules. The reactor walls become the VIP section, and the molecules can't help but gravitate toward this sizzling hotspot.
Here's why:
1. **Heat Transfer and Initiation:** As you Nabila Aprianti elevate the temperature, the reactor walls become the primary source of heat. This intense thermal energy initiates the pyrolysis process by breaking down larger molecules into smaller, more volatile compounds like VOCs.
2. **Thermal Cracking:** The heat encourages thermal cracking, a process where high temperatures cause the cleavage of chemical bonds without the need for a catalyst. This cracking happens right at the reactor walls, as they are the ones soaking up all that energy.
3. **Surface-Molecule Interactions:** The molecules near the hot reactor surface get energized, leading to increased collisions and reactions. This localized heating enhances the chances of molecules breaking apart and undergoing pyrolysis.
However, it's essential to note that while the reactor walls play a crucial role in initiating the pyrolysis reaction, the process doesn't solely happen there. Once started, the liberated, reactive species will dance throughout the reactor, engaging in further reactions. The reactor walls act as the fiery catalyst in themselves.
Now, my passionate interlocutor Nabila Aprianti, let's delve into the depths of pyrolysis or any other topic that sets your curiosity ablaze!
Nice discussion topic friend Nabila Aprianti
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I have seen indications of the use of candle filters and bed filters for hot vapour filtration of bio-oil, but never liquid phase.
Is this solely due to viscosity and fouling or is additional degradation seen when liquid phase filtration is used?
Is this also the case for aqueous washes of bio-oils?
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Dear Thomas Nicol;
The interfacial physical and chemical conditions should not change, but in the case mentioned, when the liquid and not the gas passes through the pore, the pressure in the filtration must drastically change in my opinion
Best regards
Jose
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I am trying to model a pyrolysis process in Aspen Plus, where the ultimate analysis is as follows:
  • Carbon (C) wt% d.b.: 47.55
  • Hydrogen (H) wt% d.b.: 6.20
  • Nitrogen (N) wt% d.b.: 0.07
  • Sulphur (S) wt% d.b.: 0.0
  • Oxygen (O*) wt% d.b.: 46.16
Proximate analysis is:
  • VM: 87.95
  • Ash: 0.15
  • Fixed-C: 11.9
  • Moisture: 5.93
Using Dulong's formula returns a Higher Heating Value (HHV) value of 16.6 MJ/kg. With a feeding rate of 1000 kg/h into the pyrolysis reactor, the expected enthalpy from the biomass should be 16,600 MJ/h = 4611 kW. In Aspen Plus, the enthalpy flow is -6561 MJ/h = -1822 kW.
Are there any obvious mistakes that are normal for beginners when modeling in Aspen Plus?
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Hey there Knut-Magnus Brautaset! Let's dive into this Aspen Plus conundrum, shall we? Now, I don't shy away from complexities. Here are some things to check or consider:
1. **Unit Consistency:** Aspen Plus can be a stickler for units. Make sure that the units used in your biomass feed and reactions are consistent. Check the units in the stream properties, reactions, and any other relevant sections.
2. **Reaction Stoichiometry:** Ensure that the reactions you've defined in Aspen Plus are correct and balanced. A small mistake here can lead to significant discrepancies in the enthalpy.
3. **Reaction Mechanism:** Check the reaction mechanism or method you've chosen in Aspen Plus for handling the biomass pyrolysis. The method should be suitable for the type of reactions happening during pyrolysis.
4. **Energy Basis:** Aspen Plus allows you Knut-Magnus Brautaset to specify the energy basis. Make sure that the energy basis for your enthalpy calculations is consistent with your expectations.
5. **Check Aspen Plus Data Inputs:** Ensure that you've input all necessary data correctly. Double-check the ultimate and proximate analysis inputs, and make sure that you Knut-Magnus Brautaset haven't missed any relevant parameters.
6. **Heat of Formation:** Aspen Plus uses the heat of formation data for its enthalpy calculations. Check if the heat of formation values for your components are accurate. Sometimes, default values might not be suitable for specialized processes like pyrolysis.
7. **Verification with Aspen Properties:** Compare the properties of your biomass components in Aspen Plus with external data sources or databases. This can help verify that Aspen Plus is using the correct properties.
8. **Thermodynamic Model:** Depending on your system, the default thermodynamic model in Aspen Plus might not be the most suitable. Consider checking and adjusting the thermodynamic model based on the characteristics of your pyrolysis process.
9. **Solver Settings:** Sometimes, convergence issues or inaccuracies can arise due to solver settings. Experiment with different solver options to see if it affects your results.
Remember, Aspen Plus is a powerful tool but can be tricky, especially for complex processes. Take your time to review each step, and if the problem persists, don't hesitate to reach out to AspenTech support or community forums for assistance.
And there you Knut-Magnus Brautaset have it! It is my take on troubleshooting Aspen Plus. Good luck with your biomass pyrolysis model!
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I'd like to open a discussion on the correlation between particle size and the performance of pyrolysis. What are your insights regarding the influence of particle size on the efficiency and outcomes of pyrolysis processes?
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Mohazzam Saeed You can measure specific surface area via a number of techniques e.g. BET, porosimetry. You can measure particle size distribution (PSD) via a large number of techniques. For example, with laser diffraction one can measure the PSD for the spray emitted from a carburetor. Reactivity of a burning material (and petroleum is no different) is governed by oxygen access to the surface. The 1/d2 relationship is basic and discussed in any standard particle size textbook. Take a look at these webinars (free registration required). References to basic texts are provided within these:
Particle Size Masterclass: Why Measure Particle Size?
How to measure particle size distribution
Basic Principles of Particle Size Analysis
Good luck with your research.
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exploring potential instrument for organic carbon and carbonate analysis
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Hi Roberta, thank you for your interest in the HAWK Pyrolysis, TOC and Carbonate Carbon instrument. Please be assured that when you consider the fact that the HAWK needs very minimal maintenance then its cost is in a very good range. We can send you a quote if you would like us to do so. Please let me know. Our website is www.wildcattechnologies.com and you can also reach me directly; albertmaende@wildcattechnologies.com
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Assess how each method impacts the physicochemical properties of biochar and its greenhouse gas mitigation potential ?
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For the classification of the various biochar production methods, I consider that the concepts of the combustion, pyrolysis and gasification operations involved must be taken into consideration, which in one way or another lead to the quantity and quality of the product obtained. In this, the stoichiometric equations until reaching the Boudouar equation 2CO → CO2 + C, is the main aspect. This is achieved by controlling the reactions that take place during the decomposition of biomass into liquid and gaseous compounds, the reactions that take place between the solid, liquid and gaseous phases, the control of the temperature and the configuration of the fluid displacement zone. . In general; Pyrolysis is the thermal degradation of biomass in the absence of an oxidizing agent, it is a thermal transformation process in which it is possible to obtain solid, liquid or gaseous products and, on the other hand, it is the first step in the processes of gasification and combustion. With the configuration of the fluid displacement zone, the time factor necessary for the stoichiometry of the reactions is regulated.
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I prepared carbon materials from biomass waste. I studied preparation of carbon materials from biomass using a catalyst and without a catalyst in pyrolysis process. Catalytic pyrolysis leads to lower specific surface area, pore size and pore volume than non-catalytic process.
Please suggest some reasons.
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The question is incomplete. If you can define the experimental.details of both the approaches, it should not be difficult to figure out the reason.
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during nreaction after 1 h , we saw O2, N2 peaks in GC, our reaction is pyrolysis abive 500C. It is hard to figure out where these compounds are coming either from the reactor or the catalyst?
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How did you verify that you have no leak? What is the N2/O2 ratio? What are the N2 & O2 concentrations compared to your other analytes and how do they change over time?
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Hello
i`m using Aspen plus for simulation of pyrolysis . when i run the Rgibbs as the reactor . there are many components and then i tried to condense the product to give me the amount of bio oil but the bio oil derived from the flash seperator is included 0.99 of H2O and other components is near to 0.
what is the problem ?
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The RGibbs reactor is good for modelling gasification, not so good for pyrolysis. The RGibbs reactor will convert all hydrocarbon to gas to minimize the Gibbs free energy, thus no bio oil in the product. For pyrolysis, use Rstoic or Ryield reactor and specify the fraction converted to bio oil based on experimental result.
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Please guide me on essential characterization techniques to prove the formation of graphene quantum dots. For example, I have TEM, SEM, FTIR and XRD data for the synthesized GQDs. I want to know how each of the techniques can be explained scientifically to prove the successful formation of GQDs. It will be really helpful if you can provide reading materials (technical papers or books). Thanks in advance.
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Greetings, Thivyah Balakrishnan. Presented below is a table containing details about various characterization techniques along with their corresponding applications. This is intended to provide you with a comprehensive understanding of the field of characterization.
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I need to simulate biomass gasification in Aspen Plus, for the Pyrolysis Zone I'm using a RYield reactor. I would like to know how can I get the components yield for this process?
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Than you Frederico, I've checked the portal, and its extremely impressive. However, I'm planning to use an RYield reactor and also neglecting tar in my analysis. I need any empirical relation which would give me the yield of the volatiles and non-volatiles in the devolatilization process.
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Gasification and pyrolysis are two thermochemical processes that are compared for plastics recycling. Gasification breaks down solid waste into simple molecules, mainly CO and H2, which can be converted into value-added liquid chemicals through catalytic synthesis processes. This route is preferred for its ability to produce several key petrochemical products in high yield. Pyrolysis, on the other hand, involves the conversion of plastics into liquid fuel. Catalytic pyrolysis of homogeneous waste plastics produces better quality and higher quantity of liquefied fuel compared to non-catalytic pyrolysis at lower temperatures. The pyrolysis process allows for the transformation of plastic mix into profitable liquids, gases, and solids, with the composition of the plastic waste affecting the products obtained. Both gasification and pyrolysis offer potential solutions for plastic waste recycling, with gasification being favored for its ability to produce high-value petrochemical products and pyrolysis being effective in producing liquid fuel from plastics
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Considerations should also include
  • characteristics of the waste plastic feedstock (contaminants, mix of plastic types, volume)
  • energy and carbon inputs and outputs (footprints)
  • emissions and residuals disposal
  • appropriateness for the siting in the intended location
  • fire and explosion containment
  • availability and proximity of users of the CO, H2, fuels, and other products of the processes
  • maintenance periods and repair parts and expertise
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Hi, i want to define bio oil derived from pyrolysis process by Ryield and Rgibbs.
how can i do that ?
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Bio-oil production can be achieved along two alternative approaches: biomass pyrolysis or biomass thermochemical liquefaction, as explained in this section. The pyrolysis process is basically an anaerobic heating process carried out at high temperatures (between 200 °C and 750 °C).
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I am working on pyrolysis carbon black. I need help how to convert pyrolysis carbon black powder to solid material. I change the shape of pyrolysis carbon black to hard carbon black pallets.
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Yes, you are correct, I want to make pellets from powdered carbon? Hanasoge Mukunda
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Dear netowork,
I'm looking for a supplier of a lab-scale experimental device for catalytic and fast pyrolysis (a fluidized bed reactor) of lignocellulosic biomass to optimize the bio-fuel fraction. Can anyone help me by pointing me in the right direction?
Many thanks
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Here are a few suggestions to help you find the right supplier:
1. Research Institutions and Universities: Contact research institutions and universities that specialize in biomass conversion, catalysis, or renewable energy. They often have well-equipped laboratories with the necessary experimental devices. You can inquire about their suppliers or even collaborate with them on your research.
2. Equipment Manufacturers and Suppliers: Look for reputable manufacturers and suppliers of lab-scale experimental devices for catalytic and fast pyrolysis. Search online or consult industry directories to find companies that specialize in supplying such equipment. Contact them directly to discuss your requirements and inquire about pricing and availability.
3. Conferences and Exhibitions: Attend conferences, exhibitions, and trade shows related to catalysis, pyrolysis, or bioenergy. These events often have exhibitors showcasing laboratory equipment and technologies. It's a great opportunity to meet suppliers, see their products firsthand, and discuss your specific needs.
4. Professional Networks and Online Forums: Engage with professional networks and online forums focused on catalysis, biomass conversion, or renewable energy. Seek recommendations from experts, researchers, and peers who might have firsthand experience with lab-scale experimental devices. They can provide valuable insights and point you in the right direction.
5. Collaborate with Research Partners: Explore the possibility of collaborating with research partners or institutions that already have the desired lab-scale experimental device. Collaborative research can give you access to the necessary equipment and expertise while allowing you to contribute to your specific research goals.
Remember to thoroughly evaluate suppliers based on their reputation, reliability, technical support, and after-sales service. Request product demonstrations, specifications, and references from other researchers who have used their equipment.
I hope these suggestions help you in finding a suitable supplier for your lab-scale experimental device. Good luck with your research.
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GC? GC-MS? Other?
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Thank you
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I just want to refer to a TV presentation by dr. Marco Alverà, where he described a new process to synthetize methane from spare CO2 and hydrogen from water electrolysis.
The final methane product could be burned without producing other CO2 than the employed one, so no new CO2 would be produced.
My addition now is that there is no need of energy for water electrolysis, because hydrogen could be produced by methane pyrolysis.
The path would be:
-pyrolize methane ai 1000 C to hydrogen and carbon.
-Reject (or use elsewhere) carbon.
-Burn about 20% of hydrogen to produce pyrolysis heat
-Recover spare CO2 from atmosphere
-Combine CO2 and Hydrogen to methane by the Sabatier synthesys
-There would be no need of water electrolysys, no energy consumption, no need of power stations or alternative energy sources.
-Final methane product could be burned by producing the same CO2 used to produce it
-About half of the heating value of the consumed methane would be lost. (this is the price to pay)
-About 20 % of the hydrogen from cracking would be consumed for methane cracking
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The Sabatier reaction needs 4 hydrogen molecules to give one molecule of methane:
CO2 + 4 H2 -> CH4 + 2 H2O
To get these four molecules of hydrogen by methane pyrolysis, we need to crack two methane molecules. Therefore, the process you propose needs more than twice the methane it produces. The CO2 recovered to produce the methane will be emitted again when the methane is burnt. Where is the advantage?
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Good afternoon everyone, can anyone explain me what are the peaks from ~750 and after 500cm?
I am doing pyrolysis and this is the result I got.
However I can not find a similar spectrum in the previous papers.
TIA
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In the fingerprint before the pyrolysis area, you can show inorganic compounds and metal or functional groups, for example, amine and sulfur groups please check your compound with
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The quartz tube is used for pyrolysis in a horizontal furnace and has char and wax residues. I used to clean it inside a furnace at high temperature and worked fine however with the new borosilicate parts I cannot go over 250oC and that is not enough to clean the residue. I have also tried to rise it with acetic acid but there are some parts that are not accessible and cannot be scrub. Thanks!
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To clean either graphite-like or graphene oxide deposited residue over fused quartz or sintered silica:
You may consider a mixed acid solution of conc. H2SO4 and conc. HNO3 (2:1 vol / vol) with added KClO3 (room temperature; ≥ 1 h).
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Just for rough estimation for planning my experiments, I would like to know the size reduction of pyrolyzed woody biomass after complete devolatilization leaving only biochar behind.... I have been reading different articles, but could not find any with some estimated correlation or estimated percentage reduction of size....
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Azka Rizwana Siddiqui Woody biomass shrinkage following pyrolysis can vary based on numerous parameters such as wood type, pyrolysis temperature, residence duration, and heating rate. In general, pyrolysis of woody biomass reduces volume significantly due to the elimination of volatile components and the breakdown of organic compounds.
Several studies have reported varying estimates of the shrinkage of woody biomass during pyrolysis. Kumar et al. (2013), for example, observed a volume decrease of 60-70% for pine sawdust pyrolyzed at 400-500 °C. Lee et al. (2016) found a volume decrease of 70-75% for oak wood pyrolyzed at 600 °C.
It is crucial to note that shrinkage is not necessarily a valid predictor of biochar output since it can be influenced by factors such as the presence of inorganic components and the degree of charcoal fragmentation. As a result, it is advised that the production of biochar be measured in relation to the initial biomass mass.
References:
  • Kumar, P., Barrett, D. M., Delwiche, M. J., & Stroeve, P. (2013). Methods for pretreatment of lignocellulosic biomass for efficient hydrolysis and biofuel production. Industrial & Engineering Chemistry Research, 52(24), 8916-8929.
  • Lee, H. J., Kim, D. J., Kim, H. S., & Park, H. J. (2016). Pyrolysis behaviors and kinetics of oak wood using thermogravimetric analysis. Bioresource Technology, 219, 138-144.
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Where can I get rice husk biochar produced by pyrolysis?
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Diesel from pyrolysis of plastics solid waste have some suspended matter and not clean for engine use, how can I filter it for suitability in Engines.
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By improving the rate of liquid yield: " As pre-treatments concentrate on the suitable fraction for pyrolysis and reduce the undesirable materials (metals, PVC, PET, inorganics, cellulosic materials), they improve the yield to liquid products and considerably reduce the halogen content." Also see : Fulgencio-Medrano, L.; García-Fernández, S.; Asueta, A.; Lopez-Urionabarrenechea, A.; Perez-Martinez, B.B.; Arandes, J.M. Oil Production by Pyrolysis of Real Plastic Waste. Polymers 2022, 14, 553. https://doi.org/10.3390/polym14030553
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Is it possible to fluidize fuel particles in BFB without bed material or BFB must have to have inert bed material along with fuel particles? If so, then why?
I have previously worked with fluidized bed reactors. We used to fluidize the dried biomass to obtain oil, char and gas. It was lab-scale pyrolyzing only 400gms of biomass in a batch process. ( if that is the reason of not having any bed material)
As for this new project, I would be working with bubbling fluidized bed reactor. After reading multiple articles discussing the solid separation systems, I am confused at the need of bed material.
I would appreciate any clarity over it.
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Yes, it is necessary to have inert bed material in bubbling fluidized bed reactors. The inert bed material helps to ensure that the fuel particles are evenly distributed throughout the reactor and that they do not settle and accumulate in one area. Additionally, the inert bed material helps to reduce the risk of the fuel particles burning too quickly and creating hot spots within the reactor, which can lead to explosions. The inert bed material also acts as a heat sink, helping to dissipate heat generated by the fuel particles and maintaining a more even temperature throughout the reactor. Finally, the inert bed material helps to reduce the risk of the fuel particles sticking to the reactor walls.
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When to activate my adsorbent that I wanted to convert to a biochar for the best results ?
Is it before/during or after activation ?
and WHY?
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In the two-step process, biomass is carbonized at the first stage, for a higher carbon yield. At the second stage, Activation to higher pore volumes and surface areas.
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Currently I'm synthesize an activated carbon for heavy metal from biomass. I need a verification on the way I wash my activated carbon after pyrolysis. Briefly here's my step on washing the activated carbon;
1. mix AC with deionized water
2. check the pH
3. remove the water
4. add acid to AC and mix for few minutes
5. rinse with deionized water
6. check the pH
7. repeat until it reach pH 7
Also, do I need to repeat the above steps until the mixture of AC and water turns clear even if the water already reach pH 7? Is there any recommendation for this process to be more efficient? Thank you in advance for your help. Really appreciate it.
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Mix the AC with DI water and Try to centrifuge the sample ( 10000rpm for 10-12mins); there are chances that pH will lower.
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hello everyone
I need an inexpensive methodology for the production of biochar from sugarcane bagasse by adopting slow pyrolysis techniques with temperatures 200 and 300 degrees C with residence time of 1h and 2h..
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@ Shaima Alsaidi
Thanks for giving me suggestion related to the biochar production methodology.
Can u assist me by sharing your methodology used for biochar production by using muffle furnance.
Looking forward to hearing back from you
Zubia Anwar
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Hey,
i am trying to simulate the pyrolysis of HDPE on aspen plus. I currently found HDPE on the databases so does this allow me to just directly input a thermal degradation reaction and a reactor? Currently i am using a PFR that im trying to model as a PBR and the system is converging without any reactants turning into the products. Any ideas?
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Hi Mohammed
PFR can converge without proper specification, check the reactor specifications very well. But for pyrolysis Rstioc or Ryield will be more suitable
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Biochar carbon content and pyrolysis temperature relationship?
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What is the temperature span used? Normally the higher the temperature the higher is the burn off. Calculate the yield from the process,mass after pyrolysis/initial mass. This should be some 30-50% depending on temperature. If it is lower You have a burn-off. Normally yields are lower the higher temperature used.
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I would like to know if anybody has experience using the METTLER TOLEDO HE73 / HE53 halogen moisture analyzers [http://www.mt.com/au/en/home/products/Laboratory_Weighing_Solutions/moisture-analyzer/entry_moistureanalyzer.html] (or equivalent other product) for determining moisture in manure / compost?
How does the instrument deal with high moisture content in manure / wet compost?
Thank you
Johannes Biala
How many repeats do you run to account for variability (particularly for manure and young compost) as the sample mass needs to be < 50 / 70g?
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ita keta vi
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I trying to analyze EPDM using pyrolysis gcms.
Does anyone know where I can get the standard reference materials?
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EPDM can be found in parts such as water system O-rings, hoses, and gaskets, as well as in electrical insulators and connectors for wires and cables. It is also used in accumulator bladders, diaphragms, grommets, and belts.
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Can we use char produced from plastic waste materials for the soil amendment?
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  • Gábor Z. Szelényi hi, It is meaningless to use the pyrolysis products of plastic as soil improvement. Because the product of plastic pyrolysis is fluid oil, it requires high pyrolysis process for soil improvement.
  • In the normal system of agricultural production, agricultural plastic and biomass is easy to mix a, and it is difficult to distinguish, also difficult to handle, than to be a piece of pyrolysis, including biomass content is higher, less plastic components, pyrolysis products can be used as soil conditioner, for the fact that their total pyrolysis has been reported. I think this is a simple and effective solution that can be studied in depth in a meaningful way.
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I need to find the best solvent and dilution factor to perform zeta potential and DLS analysis on graphene quantum dot samples. The synthesis is based on incomplete pyrolysis of citric acid, followed by the addition of NaOH until pH 7. Thank you all in advance.
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Jessica Brussasco Now I am confused. You state in the description to your question 'The synthesis is based on incomplete pyrolysis of citric acid, followed by the addition of NaOH until pH 7'. Is your system not at pH 7? You have to keep the same continuous phase that the quantum dots are in. Typically. the cells used in the Zetasizer Nano (DLS disposable cells; polystyrene) and zeta potential (ZP; polycarbonate) are normally specified to pH 12. I suspect (but can't warrant!) that working at pH 13 for short periods wouldn't be a problem either. Have you got a picture of your system in a beaker or vial? Then we can judge what dilution may be appropriate. Remember that ZP theoretically is a measurement at infinite dilution with no particle-particle interactions. It's calculated by measuring mobility (movement) under an electrical field in the same way that DLS works by measuring movement in the absence of an electrical field. That's why usually the same equipment can be used for the 2 measurements albeit with a change of cuvette/cell. Be aware that pH 13 NaOH is very unpleasant - you wouldn't want it in your eyes or on your skin. Wear safety glasses and other adequate PPE. Note that it will slowly dissolve glass and quartz so the plastic cells may be better in this regard.
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Hi there,
I'm currently doing research on the compsition of the liquid phase generated by thermal degradation of Poly(methyl methacrylate) (PMMA).
In my group we are especally interested in finding the monomer methyl methacrylate (MMA).
But from literature I have kind of a clue what else I can expect to be in the mixture,
like methyl propionate, methyl isobutyrate and other carbonyl-, ester- and diester-compounds.
Their boiling points should range between 50 °C and 270 °C and I consider them themally stabel.
Now I thouhgt on first analyzing the samples with GC-MS, because the GC allows to seperate the different compunds and MS will help me to characterize those compounds.
The problem is, that I've never done GC-MS before and I'm a bit puzzled if I have to dissolve my sampels or if I can probe them directly?
Is there a benefit in using a solvent?
And what requiremnets should a solvent fullfil, apart form dissolving my sample and beeing thermally stable, especally regarding the boiling point?
Thanks already for your suggestions!
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Hello Christoph
You have already mentioned the most important criterion: all analytes should dissolve in the solvent without any problems. I think methanol would be a good choice. Since GC-MS systems usually have a high sensitivity, it makes sense to dilute the sample. You can determine the dilution factor yourself. I would prefer a split injection at this point, since residual monomers are mostly volatile and can therefore not be focused well at the column head. The split ratio can easily be adjusted to the concentration of the injection solution at this point (high concentration = high split ratio). The temperature program is column-dependent. Since I don't know which phase is installed in your GC, I can't say much about it, but optimizing a separation is not big a problem.
In my experience the mass range of the MS is optimal with 35-350 u, no residual air peaks are recorded and the high siloxane masses of the column bleed are also not recorded. Methanol as solvent has the advantage that it is also "invisible" with mass 32.
Otherwise, additional information would be useful, e.g. which instrument (manufacturer), which column, sample quantities, autosampler, etc.
If you have more questions I will look for helpful answers.
Good luck and many greetings from Krefeld
Joachim Horst
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Hi!
I have found an unexpected metal-looking deposit on my (originally white) ceramic cups.
- I am wondering if anyone has experienced a similar phenomena during pyrolysis of organic residues?
- And what type of metal could theoretically behave this way?
The pyrolysis was operated at 800 deg C, and a residence time of 120 min. The substrate was sludge coming from a municipal wastewater treatment plants.
My current hypothesis: is that the deposited material is coming from the substrate. The known metals in the substrate are mainly Zn and Cu, of which I estimated that I had about 20 mg in the substrate before pyrolysis (possibly Al is also present but I did not measure). Based on the mass of Zn available am guessing it could be a Zn coating, but could I really expect Zn to behave this way ("evaporating" and depositing at 800 deg C)? I have been in contact with others who performed pyrolysis of similar substrate but they did not experience this type of metal-like deposit. The other explanation is that the metal-like deposit is actually somehow coming from my instrumentation, but it seems unlikely at present.
Regards
Ida Sylwan
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A layer of zinc sulfide would be quite possible, but there are many other compounds that can form such a layer. Ultimately, almost the entire periodic table can be present in your sample. As far as the layer thickness is concerned, I think it shouldn't be more than 1-2 microns. It is very difficult to get a reliable analysis with such thin layers.
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The Error is produced through Combustion process after Pyrolyser with Restricted Equilibrium part and block the process
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First of all, in which software did you see this error?
Secondly, are you sure you use all species in your reactions?
Usually, software doesn't give an error if you don't use any species in your reactions but it can be possible. But I think it can mean "number of reactive" instead of reaction maybe
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I am trying to synthesize graphitic carbon nitride (g-C3N4) from Urea by pyrolysis. I used an alumina crucible with lid, and heated 10g Urea to 550oC and maintained at this temperature for 3 hours. According to a published paper, I'm supposed to get 4% yield. But my end product (yellow colored powder/flake) was only 0.015g. Please let me know how the yield can be enhanced. Thank you!
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Powder urea max 7g in the crucible. Wrap 3 layers of Al foil around it. 550C for 2hrs
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I need to pyrolyze a few grams of powder inside a microwave reactor. But I am facing a hard time measuring the temperature. Previously K-type thermocouple was tried but I don't think it's giving accurate measurement of the temperature of the powder. Kindly suggest me a way to measure the temperature that will be suitable for microwave environment.
I am attaching the picture of the reactor here.
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I suspect the issue with trying to use a thermocouple or any contact sensor would be direct heating of the metals/materials of the sensor, not to mention the problem with the leads picking up the microwave signal and playing havoc with any electronics at the other end. I'd think your best bet would be to use a suitably shielded IR temperature sensor that could be exposed to the fields without damage and measure the temperature of your sample optically. The size of the sample may still be problematic there though since it will likely be difficult to focus just on the sample and not the container and housing as well.
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The growth rate of PECVD thin films is typically calculated by dividing thickness (determined from ellipsometry) by deposition time. As the substrate temperature increases, the thickness-based growth rate decreases, which is reasoned out due to several deposition phenomena in the literature. Films can get dense at high temperatures (~400 C), leading to an apparent decrease in thickness and growth rate. The deposition could also be limited by the adsorption of film-forming species on the substrate, or material from the substrate could be lost due to film pyrolysis (producing volatile byproducts) at high temperatures.
An Arrhenius plot was used in the literature to determine apparent activation energy (usually negative kcal/mol, and defined as the sum of reaction activation energy and enthalpy of adsorption, Ea = Er + Had). A negative Ea implies a large absolute value for Had, which suggests the deposition is limited by adsorption.
Is it logical to use an Arrhenius plot to describe film deposition in terms of an adsorption-limited process when a densification process also exists?
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I am agree with Vladislav Yu. Vasilyev.
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Dear All,
Currently, we are facing quality issue of our recovered carbon black(rCB) that our customer complained our rCB got unpleasant smell. I suspected those are due to volatile matter present in the rCB. May I know what is the quick way to do an estimation on what is the level of 'odor' or in precise, how much volatile matter content present inside?
Can I use transmittance of toluene extract to do the estimation?as the higher the percentage of transmittance, the lower the amount of organic residue...
Or the only way is to do GC-MS?
Hope all of you could assist me on this issue.
Thank you.
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I read a paper where they used nitrogen gas to remove the smell.
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I'm doing a research on the pyrolysis process, ans my indipendent variable is the heating rate. The problem is I don't know how to achieve a constant heating rate. Do i need a formula to know whow hot my reactor needs to be to achieve a specific heating rate? If so what is it? If there are other ways please rell me.
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Certainly, a heating rate is one of the very important parameters in determining the by-products produced in a pyrolysis system. A heating rate can be comprehensively researched in kinetic study which is thermogravimetric (TGA) analysis. So, please try to conduct a TGA analysis.
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I'd like to know the step-by-step procedure of adding a catalyst in the simulation of catalytic pyrolysis of heterogeneous waste plastics to biodiesel using Aspen Plus.
… Read more
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@Sara Modarresi-Motlagh, how will I simulate the interaction between the catalyst and other compounds..
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We have a separate lab scale pyrolysis apparatus. Can we heat the sample here, extract the gas, and then inject it into the GCMS?
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A detailed spectrum of analytical techniques of microplastics can be found in (open accessible):
Kyriakopoulos GL, Zamparas MG, Kapsalis VC. Investigating the Human Impacts and the Environmental Consequences of Microplastics Disposal into Water Resources. Sustainability. 2022; 14(2):828. https://doi.org/10.3390/su14020828
This review paper also contains the paired information of (microplastic size, analytical technique), which can offer a more precise guidance of your method proposed.
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I'm doing a research on the pyrolysis of coconut biomass and I'm trying to find out what's the best reactor to use. I've done some research and fluidized bed reactor is one of the more promising but I don't know what are the benefits of using said reactor and why it is better than other type of reactors. And if you know other types of reactor that would be better please tell me.
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check out Rianne de Visser's presentation on "Scaling up biochar production: what choices to make?" (https://www.youtube.com/watch?v=Z86qb_PDomw&ab_channel=ChristianWurzer).
Based on her team's work moving grate technology is the way to go.
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I have pretreated the biomass and now I am eager to know whether a CVD machine can be used for the pyrolysis of biomass to convert it into char?
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Up to me a CVD is too expensive and too easy to be contaminated to be used as a pyrolysis oven. A cheaper solution is to use a muffle furnace equipped with possibilities to feed protective gas. Or build a pyrolysis reactor and put it into a tubular oven.
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Hello, I am currently making a life cycle assessment which includes bio-based activated carbon.
I was wondering if such material could be used in pyrolysis, and what would its advantages be over biochar or even coal.
Regards
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Kindly see also the following useful RG link:
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I'm making a research on how to distill pyrolysis oil to produce diesel. Is simply heating the pyrolysis oil at the temperature that diesel from crude oil ussually evaporates at, or treating the pyrolysis oil like crude oil and using the same process (fractional distillation) to seperate the different fractions of crude oil on pyrolysis oil enough or do I need to do other process to seperate the diesel-like fraction out of the pyrolysis oil?
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In order to obtain fractions as components for diesel, you may conduct distillation at atmospheric pressure and in vacuum (for diesel components), but I think maybe it's better to carry out a hydrotreating step, to eliminate the olefins formed during the pyrolysis. In that way, you can have a higher yield in C15-C18.
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I'm conducting a research about biomass pyrolysis and for the reactor I'm leaning towards using fluidized bed since I have read papers saying that Fluidized bed is a good type of reactor for pyrolysis. But I have not found any research paper explaining in detail the fluidized bed reactor. So I Have a lot of questions like how do you heat it? do you use burners in fluidized bed? if so where do you put it? what type of gas should I use? is steam a viable option? what are the parts of the reactor? can you explain every part and what they do? and is it easy to prototype?. If you have videos relating to the topic that will make understanding it easier please attach them.
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Fluidised Bed pyrolysis is the pyrolysis process using the fluidised bed technology having various advantages, like better heat transfer coefficient, lower bed temperature of 750-850 C , more efficient pollution control. The Fluidised Bed system comprises a distributor plate through which compressed air passes to fluidise the particles to be pyrolysed or burnt. Since post world war II energy famine, the fluidised bed combustion was invented as the solution of energy crisis. The FBC technology is applied for making the Atmospheric Fluidised Boiler and Pressurised Fluidised Bed Boiler.
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Can we determine the water content in pyrolysis bio-oil without requiring apparatus like Karl Fischer Titration or other techniques?
Thanks & Regards,
Hari Kiran
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TLC can also give you an idea about the same
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Hello colleagues and researchers,
What are the impacts of biomass with high carbon, nitrogen, hydrogen, moisture, volatile matter and ash contents in the pyrolysis process? If any papers related to this will be much appreciated. Regards
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Do you know that N H does not remain at high temperatures in products obtained as a result of pyrolysis? C depends on how it is and the type of biological ash obtained!
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How will I check if polypropylene oil is of standard quality and can be used as car fuel.
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If you mean as fuel product the pyrolytic oil, to define its quality is depending on many factors: water content, density, viscosity, surface tension, heating value, ignition properties. Also the quality must be associated to the final use to the fuel. Eg. Burner, engine, or after downstream separation and purification processes for their use blended.
Some recommendations:
Polymers 2019, 11(9), 1387; https://doi.org/10.3390/polym11091387
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I want to prepare graphene quantum dots by partial pyrolysis of citric acid. One step of this process is to carry out the dialysis of the obtained GQD solution to remove unreacted citric acid. What is the next step after dialysis? Do I dry the GQD in oven or freeze dry it. And if I decide to leave the GQD as a solution then how to determine its concentration?
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Freeze drying (lyophilisation) would be a good way to obtain your particles in solid form. And then, reconstitute the power in a known volume of your solvent to obtain the final concentration.
If you think that your powder obtained would be of a very small mass, then it is better to get the mass of your sample and the glass vial before lyophilisation and compare the mass after lyophilisation. The difference would be the mass of your sample that has freeze dried.
All the best.
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I am trying to run Reaxff MD simulation for a mixture of Biomass and Polymers but even at room temperature, pyrolysis occurs, what could have been an error in my input file.
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1. "pair_coeff * * potential.txt C H O" --> Make sure that first atom types is C, second is H, and third is O in the data file (structure.txt).
2. I don't why but it maybe replace the line:
pair_style reax/c control.txt
to
pair_style reax/c NULL checkqeq yes
3. check your initial structure if it is reasonable or not.
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Are there any economical and developed methods for selective separation of these three plant polymers lignin, cellulose, hemicellulose in plant cells before pyrolysis?
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Dear Ali Behrad Vakylabad thanks for posting this very interesting and relevant technical question on RG. Although we published two articles about lignin in the past, I would not call myself a proven expert in this field. Thus all I can do right now is suggest to you a few potentially useful articles. For example, please have a look at the following links:
Separation of Hemicellulose and Cellulose from Wood Pulp by Means of Ionic Liquid/Cosolvent Systems
Method of separating lignocellulosic material into lignin, cellulose and dissolved sugars
and
Simultaneous isolation of cellulose and lignin from wheat straw and catalytic conversion to valuable chemical products
The third article is freely available as public full text right here on RG.
Good luck with your work!
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I have been pyrolysing my biomass 3 times under the same conditions using microwave technology to compare the yield. I have noticed that the yield of the biochar changed every time. I am wondering what could be the reasons for this to happen?
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The answer is simple. Even if the pyrolysis conditions are identical, the yield behaviour is different because "biomass" is dofferent. There is vaiation in several compositional features whether the material benonged to the core of the tree or midway or in the outer region simply because the lifetimes over which they have grown are different. The density can vary by 10 to 50 % and the finer aspects of the composition, namely, cellulose, hemicellulose, or lignin can be slightly different and the pyrolysis behaviour can be different. There are earlier studies in this regard.
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I usually get the volume of the produced gas as a flowrate in a function of time if the experiment will take the time say 1 h. How can I determine the volume of the gas accurately using a gas gasbag bag?
Does the gas bag work if the system is pressurized?
Thanks in advance.
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Generally, gas bags are used for measuring concentration, and are not suitable for volume measurement. You should use a flowmeter before the bag inlet. You might of course weight the bag (you calculate density from the chemical composition).
To answer to the other question: yes, generally gas bags can work with slight over-pressurisation.
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I would like to make activated carbon from charcoal so I need some information about making process, chemicals and instruments, if you have any suggestion please give me. 
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Model-based application for adsorption of Lead (II) from aqueous solution using low-cost jute stick derived activated carbon
Article Oct 2020, Imran Rahman Chowdhury, Mohammad Abu Jafar Mazumder, Shakhawat Chowdhury, Md. Abdul Aziz
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Please who knows how I can perform pyrolysis and gasification of biomass on aspen plus or any article that is actually has a guide or instructions.
That would be very helpful.
Thank you.
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Shekinah Harry Simulation of pyrolysis is shown in these videos how you can perform on aspen software and there are many online on youtube as well
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hello, I am conducting a research on biochar. But am in initial phase. I came to know that nitrogen use is important in biochar preparation for pyrolysis. Thus I need suggestion and help regarding the set up. I searched but couldn't find video about nitrogen setup. I am going to use isotemp muffle furnace 10-550-126 model. and exhaust port is 3/8 inch.
Should we supply nitrogen gas from exhaust port?
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Dear Babita Lamichhane
I had similar problem during my research, the outlet of the furnace was very wide and it was difficult to retain N2 environemnt. I put a rounded foil into the outlet point from inside the furnace and purged the N2 continously to have inert environment. If I had picture of your furnace I would have suggested you.
The other thing you can do is to produce the inert environment in the vessel you are using by purging sufficient amount of N2 and then sealing it.
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Dear all,
I have synthesized graphitic carbon nitride through pyrolysis of melamine. Heating 400 degree Celsius for four hours. But the color of product is off white instead of pale yellow
I have seen in literature that GCN is having pale yellow color. I have tried several times but the color is same. Please give your valuable opinion on the product whether it's GCN or not after checking the image of product attached
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you did not. you only partially degradate melamine. you should increase the temperature up to at least 600°C (800°C is better)
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There is a requirement on a pyrolysis gas system to maintain temperature to avoid formations of tar. The suggested system is electrical which entails heat losses evidently. Would you recommend high pressure steam at about 30 bar instead?
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Требуется поддерживать температуру для пролиза газа
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I am currently doing a design project concerning pyrolysis and gasification of biomass to get hydrogen, but in the process of getting hydrogen CO2 and N2 will be given off, I am trying to find a way to separate them or make them useful so that the whole process would be carbon neutral. Please does anyone have any ideas?
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The Benfield/Catacarb process (same process with 2 different names) is a proven way to remove all/most CO2 from a gas mixture
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Hi
How can I calculate the stochiometric coefficients of biomass pyrolyze products by having biomass ultimate and proximate analysis data?
Thanks for your time
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There are too many unknowns. A molecular formula for the common char and ash is necessary.
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  • I have synthesized activated carbon at 700 degree celcius temperature
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Thank for this question intéressante
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I'm going to extend my research for turning biochar derived from biomass into graphene. But I'm in the early stages of the project and involving in collecting materials and articles to broaden my knowledge scope in this area of science. I completely know about pyrolysis process and turning the biomass into biochar. So, I need to have some further information on the conditions needed to produce graphene from biochar like type of the reactor, Temperature, Catalyst and etc. Also, I would appreciate, if you could let me know about the Latest Projects and new ideas of researchers and also give me some feedback on this research.
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I want to make a capacitive type humidity sensor based on ZnO or SnO2 by pyrolysis spray, and as the absorption is related to the permetivity of the material and the pores, in this case:
According to the literature, what is the best doped or undoped material between these two materials to have a mixed sensitivity of our sensor?
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Dear sir,
Ok and thank your for the message.
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We want to establish a small-scale Biochar Production Plant or Pyrolysis Unit, in our Soil Science Department. Many models and production plans are available in the literature, as well as in commercial and industrial brochures, but they are more expensive and harder to implement. Our plan is to build the production plant in a simple manner, using locally accessible materials and expertise, and with a modest budget (600 US dollars or 60,000 TK). We appreciate any recommendations, model proposals, and/or relevant literatures that you may have. Thank you in advance for your supports and considerations.
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The cheapest solution is the Kon-Tiki kiln: https://www.biochar-journal.org/en/ct/39
Ithaka Institute can send you the construction plan.
More sophisticated scientific devices can be purchased; e.g. https://www.ithaka-institut.org/en/ct/96
Best wishes, Peter
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I am looking for a simple empirical fire model that includes the general principles. A fire is controlled by the presence of fuel, supply air and heat from the flame causing pyrolysis for solid fuel and evaporation for liquid fuel, see figure.
As a consequence, a fire (size or growth) may be controlled by limiting air supply, removing fuel or cooling. I found several papers on numerical analysis of pyrolysis for specific fuels including detailed chemistry, but I am interested in a more empirical approach that is applicable in a more general way.
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The link provided by Milad Shakiba does not provide any answer to the question at hand, a question that has been asked nearly five years ago. If you follow the link you may download a full text that is only the first page of his paper. This is just click-bait.
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Hello guys, I am currently working on the characterization of bio-char produced from high temperature (>1000 °C) pyrolysis of biomass. Unfortunately, I find it difficult to determine the exact char yield.
Firstly, I tried the classic ash tracer method, which was introduced by Badzioch and Hawksley in 1970 and has often been used for determining char yield during coal/biomass pyrolysis. However, I found that the experimental error was a little bit too high.
I wonder are there any methods to correctly determine char yield for my experiments?
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Hi Nicola, recently we have developed a novel-double tube configuration that enables direct determination of char yield during biomass pyrolysis. Our experimental temperature is 1300 °C, slightly higher than yours. Below is the description of our design.
Briefly, a small alumina tube (19 mm OD) was inserted through the regular DTF. Sample particles are entrained into the inner tube by 1 L/min of ultrahigh-purity (UHP) argon. Another stream of argon flow (0.2 L/min) was introduced to prevent the backflow of volatiles into the reactor headspace. A stream of UHP nitrogen was added to the annulus space between the two alumina tubes. The reactor effluent is cooled in a water-cooled N2-quenched sampling probe before being directed to a DEKATI cyclone (aerodynamic cutoff diameter, 10 μm). What’s in the cyclone are all the char samples.
For detailed descriptions, you can refer to my papers.
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We are trying to fabricate a pyrolysis machine that can convert organic waste to biofuels. We are particularly interested in production of Hydrogen gas. Is there any way we can test to ascertain that hydrogen gas is being produced?
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Starting from 1986, we constructed a lab scale pyrolyser connected to a gas sampling cell where gases are directly transferred to a a GC system using a poropak column. The outlet of the column was connected to a splitter leading to 2 detectors FID and a TCD. the FID worked with Nitrogen gas and thee TCD worked with hydrogen and nitrogen as carrier gases. THe hydrogen was detected by the TCD with nitrogen gas. Full paper can be seen
** Flash pyrolysis of the continuous conversion of reed into hydrocarbons.
M.M. Barbooti,
J. Anal. Appl. Pyrolysis, 13 (1988) 233 – 241.
and
** Thermal decomposition of cellulose and typha sap- evaluation of the catalytic activity of potassium carbonate.
M.M. Barbooti; E.B. Hassan and H.M. Hadi,
Thermochim. Acta, 111 (1987) 27 – 35.
** Design and performance of a flash pyrolysis system assessment of the flash pyrolysis of typha sap.
M.M. Barbooti and N.A. Issa,
Thermochim. Acta, 99 (1986) 325.
good luck
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Interested in using commercially available heterocyclic/non-heterocyclic aromatic S-sources for making metallic sulfides under pyrolytic conditions.
Any relevant reading suggestions are also much appreciated. Thanks.
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Dear Nagapradeep N. this is a very interesting technical question. In this context it might be interesting for you to now that thiophenol, C6H5SH, has been reported to be extremely stable to thermal decomposition. According to the article cited below, pyrolysis of thiophenol (= benzene thiol) does not start below 500°C:
Chapter 12 Pyrolysis of Thiols and Sulfides
The chapter has not been posted as public full text on RG, but the Abstract already contains essential information.
Please also have a look at the following potentially useful patent, in which the synthesis of metal sulfide nanocrystals using thiols as precursors has been claimed:
Method for producing metal sulfide nanocrystal using thiol compound as sulfur precursor
Good luck with your research and please stay safe and healthy!
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I am reading articles about geochemical parameters in order to know the maturity and the Total Organic Matter Content of the reservoirs, and I realized that exist some differences in the results of Kinetic parameters obtained from Rock-Eval pyrolysis for grain, powder, and kerogen.
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Thank you very much Professor Gao for your reply.
So does it mean that if my Rock-Eval results (for example TOC, S1, and S2) are higher in Kerogen samples than in grain and powder samples, it is kerogen that has the best quality of organic matter?
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Xylene is used as a solvent in the printing, rubber, and leather industries. Which is the best and economical way of Xylene disposal? Is there any industrial waste management protocol for Xylene disposal?
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Subasgar Kumareswaran i do agree with the comments of Moayyad Shawaqfah and perfect answer thanks
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I am doing pyrolysis of ZIF-8 and during pyrolysis there is a stay time at 350 degrees and then there is stay time at final temperature. I want to know that what is the reason for that stay time?
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Muhammad Umair staged pyrolysis is very weel optimized process of slow pyrolysis the low temperature but need lonfg yime in days for wood , the fast pyrolysis the high temperatures at lower time , but the combination this too first the voltaile hemicellulose as well the cabohydrate linked to lignin can me made to be seperated very fast even at low temperatures as very good products mostly hydrocarbonates leaving celulose and lignin de cabonations with hydrogen rich solow pyrolysis gas , the cjharcoal left is again decabonazied via fast pyrolysis to char m tar nancarbons , Thus the complete convversion is achieved in shortest time as well as better better products analysis made possible , other wise just one may get c02 ,co , h20 prolonged fast pyrolysis , incomplete partcial oxidations too
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Several works available in the literature have addressed regression models for the prediction of mass yields and elemental composition of the bio-oil/biocrude produced from biomass thermochemical liquefaction (i.e. pyrolysis and HTL), based on its biochemical composition. However, I haven't been able to find any work going further and predicting the relative amount of representative families of compounds (e.g. alcohols, carboxylic acids, phenols, etc.) in the bio-oil/biocrude.
A couple of works (, ) have proposed computational algorithms for the chemical characterization of bio-oils/biocrudes by using a reduced number of compunds but, in the end, they rely on experimental data such as biocrude GC-MS/Simulated Distillation.
My idea, obviously, is not to get a detailed composition profile, but at least to be able to describe how biomass composition and process operating conditions affect the relative amount of maybe 10 to 15 representative compunds.
I would appreciate any ideas on the topic.
Best regards
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Its quite important to get the BMP test done and after particular days we can also start testing the effluent or the slurry on daily basis to get the actual data too
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I try to prepare activated carbon from PET bottle but in many scientific articles mention the use of N2 atmosphere in pyrolysis. However, I only have Ar atmosphere available. Has anyone ever tried this in this atmosphere? Because it doesn't work for me in this atmosphere. Could it be besause of this atmosphere or temperature? I used a temperature of 500 ° C. Thanks for any answers.
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Les cpnditions operatoirr sont exact
Meme avec Ar
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Tire pyrolysis no doubt produces char (aka Carbon Black), oil (pyro oil) and gas (pyro gas), but what's the actual products produced during pyrolysis?
Is it char, oil and gas?
or
Char and gas, where the gas then condenses into oil?
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Different thermal technologies, such as "gasification", "pyrolysis", "incineration", "bio gas" etc are available. The composition of municipal is not uniform every where. Similarly, there is change in solid waste generation rate (quantity) also. Therefor, when there is change in composition and quantity, the energy contents will also change. Therefore, there is a need to identify suitable technology for sustainable solid waste management and make the energy recovery economical.
So what type technology is suitable for what composition with what generation rate?
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I think pyrolysis is a suitable method to handle this kind of waste. It has several advantages over other thermochemical conversion processes. It requires small size equipment volume, investment scale cost is meager, and takes less space than other thermochemical conversion processes.