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I am trying optimize 2L bioreactor process with SP2/0 cell line. This is the third batch which was initiated. The initial batch parameters are 0.5x10^6 cells/ml, 37 degree C, air and O2 cascade: 0.09 and 0.03 vvm. The viability of the cells used for inoculating the batch was between 90 to 92%. But i am observing one common trend during all batches. From first day onwards, though there is doubling of cells but the viability decreases as the days proceed. And from day 2 onwards the doubling ceases and viability reaches to 50%. By the end of third day i need the discard the batch.
I am unable to understand the situation. If any have ever observed this kind of situation while working with SP2/0 cell line. Please share their experiences.
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Seeding density optimized at 3E5 cells/mL . Don't put too high.
RPM is very important. What is your tip speed?
DO set at 40%
pH setting : Keep floating like in SF, then start to control from D3 at 7+/-0.2
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Heterogeneous catalysts (CaO, MgO, ZnO) have been shown to be less effective in low methanol and oil mole ratios. So, what is the best mole ratio for a heterogeneous catalyst in transesterification?
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The best value must be determined but you can work with methanol/oil=12 (molar atio).
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Working for a research study on process optimization of anaerobic digestion where food waste is the main constituent.
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Interesting question though we all know the answer but it would be tough to put it in words and yes even I would be waiting for the answer to this question
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Geometallurgical knowledge should be integrated into advanced process control and optimisation systems (APC) from a plant-wide to a mine-wide perspective. In order to understand the synergy between geometallurgical data (for instance mineral liberation, texture, mineralogy, geochemistry), plant Key Parameter Indicators (product particle size, recoveries, circulating loads, etc), and process control objectives in mineral processing operations, plant-and-material sampling and characterisation campaigns are necessary.
  1. The challenge of integrating these pieces of information (especially mineral liberation) into APC in real-time lies in the technological limitations, specifically the availability of online sensors).
  2. A standard solution for considering this type of non-measurable variables are model-based state observers (Hodouin, 2011 - https://doi.org/10.1016/j.jprocont.2010.10.016), i.e. a virtual instrument or soft sensor that provides an estimate of a given state of a real system based on available measurements, for instance, more fundamental sensors such as Laser-induced breakdown spectroscopy (LIBS), X-ray fluorescence (XRF), X-ray diffraction (XRD), Raman spectroscopy (RS), and hyperspectral imaging (HSI), to name a few. These provide extremely valuable information that can be translated into ore texture, mineralogy, geochemistry and physical properties.
  3. Although there are commercially available sensors (LIBS, XRF, XRD, RS,HSI), the capital and operation costs may be prohibitive in the sense that the companies concern (as everyone would do) about the investment not paying off.
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My thinking for geometallurgy is that it is used to select and blend the feed material to the process plant to maximise throughput, product quality, or economic factors by removing uncertainty of the future outcome of processing the ore. Online or real time analysis (ie measuring the plant performance) is only measuring the outcome, enabling feedback to the planning process, or limited feed forward control.
Online analysis (of whichever type) is a powerful tool to reduce uncertainty of the plant performance and enables feed forward control. Geometallurgy is an important component of plant performance, but more so to the understanding of the plant performance with certain ore types which typically falls into the process control side of things more than geometallurgy.
I.e. it is easy to lump everything into geometallurgy as ultimately it does prescribe how an ore is going to behave, but that is like saying it is Gods will, it is way to general and not helpful. The geometallurgy therefore needs to be defined if it is related to ore blending from the pit, a specific process plant step, or combination of, which will determine the cost and complexity of executing it.
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I am working in the modeling and simulation area, and need the basic idea behind the theory and application in optimization.
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Much chemical process modelling and/or simulation work can be done with the widely-used Microsoft’s Excel. Application example ― Simulations carried in Excel 5.0 with Visual Basic for Applications (VBA) macros ― The recursive least squares algorithm (RLS) allows for (real-time) dynamical application of least squares regression to time series. Years ago, while investigating adaptive control and energetic optimization of aerobic fermenters, I have applied the RLS algorithm with forgetting factor (RLS-FF) to estimate the parameters from the KLa correlation, used to predict the O2 gas-liquid mass-transfer, while giving increased weight to most recent data. Estimates were improved by imposing sinusoidal disturbance to air flow and agitation speed (manipulated variables). The power dissipated by agitation was accessed by a torque meter. The proposed (adaptive) control algorithm compared favourably with PID. This investigation was reported at (MSc Thesis):
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Most of available scale-up rules for dry powder mixing/ blending operation are applicable for geometrically similar equipments. Considering, equipments unavailability, sometime a blender with geometrically not similar is proposed for scale up batches. In such situation, how to determine different process parameters associated with blending unit operation?
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I need comments based on process management techniques...
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Firstly, you have to define the system under optimization. If this section you said is part of greater industrial facility, I would recommend to consider the total industrial facility for the optimization. The optimum condition for each element of a system, taken together will not represent the optimum of the system as whole.
After that, you should start modeling the components of the industrial flow-sheet. You can use phenomenological models or empirical ones. In this last case statistical procedures such as Evolutionary operations (EVOP) could be used at industrial scale
It is important to clearly define a proper objective function and good constrains to limit the solution to feasible conditions.
For me, optimization by computer simulations is the best when ever possible. I recommend MATLAB software to do this.
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I have completed a simulation in ASPEN 8.4 with almost 36 blocks. The simulation did run and provided results, the next I tried running the simulation it gives this error and I am not able to get any results for further analysis. This error came while I was trying to incorporate calculator and design spec. I have got the same error with other simulations too where i was not using calculator or design spec too. I tried reset, it is not working. 
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Hello, I am trying to do a simulation all my stream appeared correct but when I run the simulation a message shows:
Main Process Flowsheet:
Section GLOBAL:
BLOCK not complete: BLKID = ABSORB
Required outlet port: P(OUT) does not have stream connected
BLOCK not complete: BLKID = PUMP
Required outlet port: P(OUT) does not have stream connected
could any one help le to solve the prob
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Can anyone recommend good process optimisation algorithms and publications, for example to improve productivity of structural design workflow?
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For optimization in ASPEN PLUS environment, it could be useful.
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Hi,
Does anyone know any software or method or a good paper or book that proposes how to build an optimum plant layout.
For example think that we already have a plant and we want to extend it. Where to put the new components and pipes to have the best and optimum layout.
Thanks for your time and consideration.
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The Autodesk is the best tool for three D model. The layout and optimization tools that allow design, layout, and configuration of Energy & Utility production environments, material cost, safety, maintenance of the equipment’s, ,heavy earth moving equipment’s movement for vessels and equipment’s maintenance.as well as optimize equipment and line operations using 3D facility models. Like AutoCAD , Autodesk,.Aveva, etc.
The AutoCAD facility and production line design and optimization solution enables the development of 3D virtual models of production systems to optimize layouts and ensure that factors such as clearance, energy, noise, and safety are considered before starting production.
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I used abaqus with matlab to do  optimization. I executed the python script of abaqus from matlab by using the command “abaqus cae noGUI =my script .py” The process of the optimization in my work is done by matlab by using a Genetic algorithm function. Which changes the parameters in the python script, runs it and compares the results .So this process will repeat itself to get optimum results and this lead to run the abaqus per each stage of optimization. My wondering is there any way to keep the abaqus cae opening without closing when the job finished, to reduce the time in my work.
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Sorry I was asking about, are you able to find the solution for your question. I mean keeping abaqus cae license server open and running the python script to reduce computational efforts.
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In using mixture models with response surface methodology in determining the optimum conditions for a process, statisticians use weighed variables with the trend for maximizing, minimizing or to match a target criterion in order to get a response variable which is again weighed to maximize, minimize or to achieve a target value. In using RSM for R software It is bit difficult and I need assistance in how to get this done with statistical packages R or MATLAB. If you can help please send me a demonstrated example.
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The Design-Expert® software will do the job! The only thing you need is to define the variables and input the obtained data. This is a portable software that is perfect to work on the go!
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The answer may help us to use in my research.
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1. must be define the parameter
2. Conducts one of DoE methods like Taguchi or RSM...
3. Records the responses
4. Analysis the results
5. Conformation test
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Some have used dynamo meter to measure the torque. and some used an unknown sensor and calculated the power using lab view interface software. I would be very glad if any one could give your valuable suggestions for my problem. Thanks.
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Having studied adaptive control and energetic optimization of aerobic fermenters, I used a torque meter inserted at the impeller shaft to access the power dissipated by agitation, as can be found reported at the following MSc Thesis:
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I am doing Optimization of my Geometry in which I have to Change my Geometry Several Times. I want to know about Heat Tranfer Coeffient. I am using Steady state free Heat Transfer Convection, now if I am changing my Element Shape and Size while Optimization, Is it my Heat transfer Coefficients also get changed?
Can you please send me any link regarding mathematical Equations?
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Your question has a problem, as with many other questions on Research Gate, of incompleteness.
Is the domain for free convection a confined space or unconfined? If it is unconfined, the heat transfer coefficient will be a function of the surface temperature, which in turn, will depend on the conduction region geometry.
On the other hand, if it is confined space then the heat travel length in natural convection will also enter the picture, if this length is small (such as narrow gaps).
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Hi All!
Kindly suggest me how to save the results in Qualitek 4. I am performing L8 orthogonal array for process optimization by Taguchi approach and I am using Qualitek 4 software. I am able to do all the analysis required, but I don't know how to save the bar graph and pie chart developed by the software. when i try to export the results, its getting saved in .res format file. Kindly help if You know how to save the graphs and charts as such, that I can produce later in my work.
Thank You in advance.
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Dear Lafifi
Thank u so much
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I am trying to develop a resource allocation model for certain telecommunication application. I have to model my working environment as Markov Process. My question is, Can I perform optimization (or resource allocation w/ optimization) with Markovian models?
Another way around would be to learn optimization theory and I want to skip it if somehow Markov can handle all this.
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Your question is not clear for me. As far as I know, Markov chain is a process of obtaining the probability of changing between states (or staying in the given state). That is done by using a matrix called a transition matrix which is constructed based on previous experience or data. Optimization in the other hand is finding values for variables which will provide an optimum (maximum or minimum) measure of an objective. What exactly do u want o optimize?
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Im working on a project for production of 2-EHAcid. The process route will undergo an oxidation process whereby manganase (ii) acetate is used as the catalyst. Therefore it has to be recycled back to the reactor through separation process using distillation column. Therefore i need the boiling point of it for mass balance calculation. According to the patent i found, manganase (ii) acetate is distilled and recycled back to the reactor, unfortunately no boiling point data is provided.
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manganese acetate is an inorganic salt. Are you sure it is the salt that is distilled or product or reactants
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hi 
i want to make an Test functions for single-objective optimization problems.i already done it but i want to transform the shape of function.it will be better like that.so i need help.the reward is sharing in the paper.
waitting...
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Dear Seyed Muhammad Hussein Mousavi ,
You can refer to  (CEC2005, CEC2013, CEC2105, CEC2015) test suits which contain problem definitions and evaluation criteria for the single objective real-parameter optimization problems. Please see the attached link and papers.
Regards.
Soheila.
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Hello how best would I electro-deposit ZnTe onto a metal Oxide with good adherence. Also the sulfuric acid used in dissolving the ZnTe seems to etch of the ITO glass substrate during deposition. How best can I do this deposition without etching the substrate as well
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Search for Benedict Ita, University of Calabar, Calabar · Department of Pure and Applied Chemistry. He is a professor of physical and electrochemistry.
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I am currently running a sequencing batch reactor (SBR) inoculated with activated sludge (a mixed culture) obtained from a municipal WWTP. The reactor conditions are as follows:
Aerobic, stirring speed 200 rpm, pH controlled at 7 ± 0.2, temperature maintained at room temperature, nutrients are provided. Carbon concentration provided daily is 400 mg C/L. SRT and HRT both at 2 days. 
When I started the cell density is at 3000 mg/L. But, after a few months, the cell density concentration ranges between 500 mg/L to 800 mg/L. Is there a strategy or a method that I can use to further increase the cell density? Thanks!
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Dear Ainil,
Please try to maintain your F/M ratio in the range of 0.15-0.3, that will surely help you. Can you please tell me how you are maintaining pH in your system ?
Regards,
Rakshita
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To design the plant.
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POX is a  good way to produce syngas/H2 from any hydrocarbon.  Usually low value  hydrocarbon  like vacuum resdue or natural gas are used as feed but any hydrocarbon will work.  
If you want to produce H2 from C6+ Hydrocarbon naphtha reforming is a good option that will increase the octane of the naphtha and make H2 as a byproduct 
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What size of batch should be studied under process optimisation during process qualification in pharmaceutical industry?
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As per FDA:
For Solid Dosage:Two Pilot Scale batches of 100,000 units or at least 10% of proposed production whichever is greater, Third batch can be smaller than 10% of proposed  production but NLT 25% of the pilot scale
For Parenteral: Two batches at least 10% of proposed commercial size (i.e. pilot scale size) or 50 L whichever is larger. Third batch can be smaller than 10% of proposed production but NLT 25% of the pilot scale
All submission batches manufactured under CGMP with same formulation, same specifications, and at the commercial site
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I have two solid bodies and I want to optimize the difference between the corresponding volumes in order that the two body volumes will be equal. The two bodies are a sphere and a cube.
Do you any idea about the appropriate way of optimization?
Looking forward to your generous help.
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Dear, I second Mr. Jie Liu on this but I'd be able to comment on this if you describe your problem in detail. Specifically, the constraints you have in this problem.
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In the process of optimization of a reactor, I have 4 factors in 4+ levels with 2 replications. How can I design my experiment  to minimize the number of experiments. Now I got the number of experiments is huge i.e 150+. 
NB: I wanted to use  response surface methodology. For this, I have the facility to use XLSTAT or Minitab.
Please do suggest!!
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Dear Jyotsna,
If you want to reduce the number of experiments, you will have to go for a sequential approach.
First, using a screening design, identify which factors are important.
Second, using important factors in a full or fractional factorial with center point, verify whether curvature is present or not.
Third, using method of steep accent/ decent, identify the region of maxima/ minima as the case may be.
Fourth, apply DOE in the region of maxima/ minima to find the optimum point.
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Support Vector Machines are generally used for classification problems. They have been proved to be better classifiers than ANNs. However, i am not able to find any application of SVMs in process optimization.
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You should look for Support Vector Regression. It is an extension of SVM theory to regression that is based on optimization. However, your optimization problem should be stated according to certain types of cost functions.
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I'm planning to introduce this concept for my working group (actual team size: 25).
Fields of application:
60% technology management data centre (SAN & Virtualisation),
20% development of new IT services,
10% help desk for customers,
10% pure research work.
Key point: trade-off between efforts (for introducing these concepts for the entire group) and benefits regarding process optimization & working efficiency.
I'm looking for both positive AND negative feedback.
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Sehr geehrter Herr Vodel, falls noch von Interesse, könnte ich meine Erfahrungen mit der Einführung - genauer der versuchten Einführung - von Lean Techniken in der SW Produktion anbieten. Wichtig zu klären, wäre welche Ziele Sie mit der Einführung von  "Lean Management in the IT sector" verfolgen. Die Aufgabe würde mich reizen.
Beste Grüße Gernot Westphalen
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I have read the papers of W.B.Dolan and G.Athier, other ideas may be useful.Thanks a lot.
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What's your current programming skill in C?
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Could someone help me with a simple tutorial or some examples about optimization with GenOpt coupled to EnergyPlus.
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I created a brief tutorial on usage of Genopt with EnergyPlus at an elementary level. It is easily accessible through Google. Try if it helps!
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How can Pt/C or Ni/C both as a metal and supporting material respectively be impregnated so that they can be used as a catalyst?
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Thanks Manohar, Alain and Velladurai
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Forward – 5’GAC GGA TCC ACG CAT TAA AGT ATA TTG TGT 3’ (Tm- 66.2 °C) 30bp (with Bamh1 site)
Reverse - 5’ GCC TCT AGA AAT TAA TGA GCG CTT TAA ACT 3’ (Tm- 65.2 °C) 30 bp (with Xba1 site)
My gene size is around 1,300bp.
I tried using a lower temperature (45-50 °C) since the actual annealing portion of the
Fwd primer: ACG CAT TAA AGT ATA TTG TGT, 21 bp long, 28.6 % GC, Tm 55.4 °C
Rev primer: AAT TAA TGA GCG CTT TAA ACT, 21 bp long, 28.6 % GC, Tm 56.2 °C
but got no amplification .
Designing new primers is one of the options but before that I want to try using the old ones. Any suggestions on what changes can be made in the PCR conditions to get the desired results?
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You should redesign the primers in my opinion. Primer length actually isn't that important as long as it works. You are already running well below the usual annealing temperatures. But do not worry, all is not lost! I have a few suggestions.
I would sincerely recommend going farther outside the gene and looking for a site that will make primers with a high GC content. You can always amplify a larger portion beyond the gene and then after purifying the longer version, use it as template with these primers.
Additionally, you can troubleshoot and figure out which primer is failing you. Design primers somewhere inside the gene at a point with a high GC content. Basically creating shorter parts of the first part and last part of the gene. If one is able to make a PCR product and the other is not, then you will know which one is causing problems.
Usually PCR machines will allow you to run a gradient of annealing temperatures. Make up a bunch of samples and run a PCR with one sample at each temperature across the gradient. Then run them out on a gel and note which temperature gives you proper bands.
I think that your Tm's are far too high. In the future I would recommend this Oligoanalyzer for looking at potential primers. I've just checked yours and the Tm is as low as 47 degrees for the forward primer. It's also useful for looking for hairpins and self dimers. Then one should put both primers in for a check for heterodimers. http://eu.idtdna.com/analyzer/Applications/OligoAnalyzer/
As noted by New England Biolabs, increasing the amount of bases on either side of the restriction sites will increase cleavage efficiency. Perhaps something to consider for next time: http://www.embl.de/pepcore/pepcore_services/cloning/pcr_strategy/primer_design/
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I am working on a project to reduce the drying time of a coated textile. The fibers need to be kept under 70 deg C and are saturated with a water based coating. It seems like the evaporation should allow me to start with an oven temperature higher than this without the fiber going above 70 deg C. Then taper the oven temperature down according to fiber moisture content while keeping the fiber temperature constant. Has anyone seen similar research for use as a starting point?
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Considering your conditions, it is the bast starting point and the procedure for the experiment.