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Process Optimization - Science topic
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Questions related to Process Optimization
I am trying optimize 2L bioreactor process with SP2/0 cell line. This is the third batch which was initiated. The initial batch parameters are 0.5x10^6 cells/ml, 37 degree C, air and O2 cascade: 0.09 and 0.03 vvm. The viability of the cells used for inoculating the batch was between 90 to 92%. But i am observing one common trend during all batches. From first day onwards, though there is doubling of cells but the viability decreases as the days proceed. And from day 2 onwards the doubling ceases and viability reaches to 50%. By the end of third day i need the discard the batch.
I am unable to understand the situation. If any have ever observed this kind of situation while working with SP2/0 cell line. Please share their experiences.
Heterogeneous catalysts (CaO, MgO, ZnO) have been shown to be less effective in low methanol and oil mole ratios. So, what is the best mole ratio for a heterogeneous catalyst in transesterification?
Working for a research study on process optimization of anaerobic digestion where food waste is the main constituent.
Geometallurgical knowledge should be integrated into advanced process control and optimisation systems (APC) from a plant-wide to a mine-wide perspective. In order to understand the synergy between geometallurgical data (for instance mineral liberation, texture, mineralogy, geochemistry), plant Key Parameter Indicators (product particle size, recoveries, circulating loads, etc), and process control objectives in mineral processing operations, plant-and-material sampling and characterisation campaigns are necessary.
- The challenge of integrating these pieces of information (especially mineral liberation) into APC in real-time lies in the technological limitations, specifically the availability of online sensors).
- A standard solution for considering this type of non-measurable variables are model-based state observers (Hodouin, 2011 - https://doi.org/10.1016/j.jprocont.2010.10.016), i.e. a virtual instrument or soft sensor that provides an estimate of a given state of a real system based on available measurements, for instance, more fundamental sensors such as Laser-induced breakdown spectroscopy (LIBS), X-ray fluorescence (XRF), X-ray diffraction (XRD), Raman spectroscopy (RS), and hyperspectral imaging (HSI), to name a few. These provide extremely valuable information that can be translated into ore texture, mineralogy, geochemistry and physical properties.
- Although there are commercially available sensors (LIBS, XRF, XRD, RS,HSI), the capital and operation costs may be prohibitive in the sense that the companies concern (as everyone would do) about the investment not paying off.
I am working in the modeling and simulation area, and need the basic idea behind the theory and application in optimization.
Most of available scale-up rules for dry powder mixing/ blending operation are applicable for geometrically similar equipments. Considering, equipments unavailability, sometime a blender with geometrically not similar is proposed for scale up batches. In such situation, how to determine different process parameters associated with blending unit operation?
I need comments based on process management techniques...
I have completed a simulation in ASPEN 8.4 with almost 36 blocks. The simulation did run and provided results, the next I tried running the simulation it gives this error and I am not able to get any results for further analysis. This error came while I was trying to incorporate calculator and design spec. I have got the same error with other simulations too where i was not using calculator or design spec too. I tried reset, it is not working.
Can anyone recommend good process optimisation algorithms and publications, for example to improve productivity of structural design workflow?
Hi,
Does anyone know any software or method or a good paper or book that proposes how to build an optimum plant layout.
For example think that we already have a plant and we want to extend it. Where to put the new components and pipes to have the best and optimum layout.
Thanks for your time and consideration.
I used abaqus with matlab to do optimization. I executed the python script of abaqus from matlab by using the command “abaqus cae noGUI =my script .py” The process of the optimization in my work is done by matlab by using a Genetic algorithm function. Which changes the parameters in the python script, runs it and compares the results .So this process will repeat itself to get optimum results and this lead to run the abaqus per each stage of optimization. My wondering is there any way to keep the abaqus cae opening without closing when the job finished, to reduce the time in my work.
In using mixture models with response surface methodology in determining the optimum conditions for a process, statisticians use weighed variables with the trend for maximizing, minimizing or to match a target criterion in order to get a response variable which is again weighed to maximize, minimize or to achieve a target value. In using RSM for R software It is bit difficult and I need assistance in how to get this done with statistical packages R or MATLAB. If you can help please send me a demonstrated example.
Some have used dynamo meter to measure the torque. and some used an unknown sensor and calculated the power using lab view interface software. I would be very glad if any one could give your valuable suggestions for my problem. Thanks.
I am doing Optimization of my Geometry in which I have to Change my Geometry Several Times. I want to know about Heat Tranfer Coeffient. I am using Steady state free Heat Transfer Convection, now if I am changing my Element Shape and Size while Optimization, Is it my Heat transfer Coefficients also get changed?
Can you please send me any link regarding mathematical Equations?
Hi All!
Kindly suggest me how to save the results in Qualitek 4. I am performing L8 orthogonal array for process optimization by Taguchi approach and I am using Qualitek 4 software. I am able to do all the analysis required, but I don't know how to save the bar graph and pie chart developed by the software. when i try to export the results, its getting saved in .res format file. Kindly help if You know how to save the graphs and charts as such, that I can produce later in my work.
Thank You in advance.
I am trying to develop a resource allocation model for certain telecommunication application. I have to model my working environment as Markov Process. My question is, Can I perform optimization (or resource allocation w/ optimization) with Markovian models?
Another way around would be to learn optimization theory and I want to skip it if somehow Markov can handle all this.
Im working on a project for production of 2-EHAcid. The process route will undergo an oxidation process whereby manganase (ii) acetate is used as the catalyst. Therefore it has to be recycled back to the reactor through separation process using distillation column. Therefore i need the boiling point of it for mass balance calculation. According to the patent i found, manganase (ii) acetate is distilled and recycled back to the reactor, unfortunately no boiling point data is provided.
hi
i want to make an Test functions for single-objective optimization problems.i already done it but i want to transform the shape of function.it will be better like that.so i need help.the reward is sharing in the paper.
waitting...
Hello how best would I electro-deposit ZnTe onto a metal Oxide with good adherence. Also the sulfuric acid used in dissolving the ZnTe seems to etch of the ITO glass substrate during deposition. How best can I do this deposition without etching the substrate as well
I am currently running a sequencing batch reactor (SBR) inoculated with activated sludge (a mixed culture) obtained from a municipal WWTP. The reactor conditions are as follows:
Aerobic, stirring speed 200 rpm, pH controlled at 7 ± 0.2, temperature maintained at room temperature, nutrients are provided. Carbon concentration provided daily is 400 mg C/L. SRT and HRT both at 2 days.
When I started the cell density is at 3000 mg/L. But, after a few months, the cell density concentration ranges between 500 mg/L to 800 mg/L. Is there a strategy or a method that I can use to further increase the cell density? Thanks!
What size of batch should be studied under process optimisation during process qualification in pharmaceutical industry?
I have two solid bodies and I want to optimize the difference between the corresponding volumes in order that the two body volumes will be equal. The two bodies are a sphere and a cube.
Do you any idea about the appropriate way of optimization?
Looking forward to your generous help.
In the process of optimization of a reactor, I have 4 factors in 4+ levels with 2 replications. How can I design my experiment to minimize the number of experiments. Now I got the number of experiments is huge i.e 150+.
NB: I wanted to use response surface methodology. For this, I have the facility to use XLSTAT or Minitab.
Please do suggest!!
Support Vector Machines are generally used for classification problems. They have been proved to be better classifiers than ANNs. However, i am not able to find any application of SVMs in process optimization.
I'm planning to introduce this concept for my working group (actual team size: 25).
Fields of application:
60% technology management data centre (SAN & Virtualisation),
20% development of new IT services,
10% help desk for customers,
10% pure research work.
Key point: trade-off between efforts (for introducing these concepts for the entire group) and benefits regarding process optimization & working efficiency.
I'm looking for both positive AND negative feedback.
I have read the papers of W.B.Dolan and G.Athier, other ideas may be useful.Thanks a lot.
Could someone help me with a simple tutorial or some examples about optimization with GenOpt coupled to EnergyPlus.
How can Pt/C or Ni/C both as a metal and supporting material respectively be impregnated so that they can be used as a catalyst?
Forward – 5’GAC GGA TCC ACG CAT TAA AGT ATA TTG TGT 3’ (Tm- 66.2 °C) 30bp (with Bamh1 site)
Reverse - 5’ GCC TCT AGA AAT TAA TGA GCG CTT TAA ACT 3’ (Tm- 65.2 °C) 30 bp (with Xba1 site)
My gene size is around 1,300bp.
I tried using a lower temperature (45-50 °C) since the actual annealing portion of the
Fwd primer: ACG CAT TAA AGT ATA TTG TGT, 21 bp long, 28.6 % GC, Tm 55.4 °C
Rev primer: AAT TAA TGA GCG CTT TAA ACT, 21 bp long, 28.6 % GC, Tm 56.2 °C
but got no amplification .
Designing new primers is one of the options but before that I want to try using the old ones. Any suggestions on what changes can be made in the PCR conditions to get the desired results?
I am working on a project to reduce the drying time of a coated textile. The fibers need to be kept under 70 deg C and are saturated with a water based coating. It seems like the evaporation should allow me to start with an oven temperature higher than this without the fiber going above 70 deg C. Then taper the oven temperature down according to fiber moisture content while keeping the fiber temperature constant. Has anyone seen similar research for use as a starting point?