Science topic

Process Engineering - Science topic

Explore the latest questions and answers in Process Engineering, and find Process Engineering experts.
Questions related to Process Engineering
  • asked a question related to Process Engineering
Question
6 answers
I have completed my bachelor in Food and Process Engineering. I am enrolled in a Masters of Engineering in Food Science and Technology course in South Korea. Recently I am exploring labs for my upcoming PhD career. I want to know in which departments other than food science/engineering/technology, we food science graduates can enrol for PhD. My specialisation is food chemistry.
Relevant answer
Answer
Another suggestion, and highly needed: Food Forensics. I spent my carrier in foods doing Food Forensics/problem solving and I always had a backlog of requests for help often by as much as 12-14 such requests. Some from the company I worked for and some from its customers. I had to advertise a little up front, but very quickly word of mouth was all I needed to stay extremely busy. Various forms of imaging (light, electron, C- X-ray), elemental analysis and chemical analysis. My book “Food Forensics” gives the how-to.
  • asked a question related to Process Engineering
Question
1 answer
To estimate the production costs of the chemical process plant, these are the preliminary estimated data. This helps the process engineer to make a decision among the alternatives. 
What do you think?
Relevant answer
Answer
Its really serves as a good first estimate
  • asked a question related to Process Engineering
Question
3 answers
Nowadays, chemical process simulation is applied in almost all sectors of Chemical Process Engineering. In general, it is used in almost all engineering fields. It is the inevitable part of disciplines from process design, research & development, production planning, optimization, training & education to decision-making which makes it one of the most important disciplines of engineering. A wide palette of simulation solutions is mentioned below.
Relevant answer
Answer
Process Systems Engineering (PSE) cover these aspects. PSE is a new discipline at the interface of chemical/process engineering, computer sciences, and mathematics.
  • asked a question related to Process Engineering
Question
3 answers
If it would be okay, I would also like to who its manufacturer is and/or a specification sheet of that cooler. Thank you so much!
Relevant answer
Answer
High pressure steam is typically desuperheated by injecting boiler feed water to meet the desired temperature target,
  • asked a question related to Process Engineering
Question
3 answers
Hi, I am a chemical engineer graduate working as process engineer. Now a days, there is increased buzz about process plant automation, industry 4.0 and a greater push towards IoT, Cloud DBMS. As a process engineer how should we equip ourselves for this? What are the skills to develop in software aspect in this regard?
Relevant answer
Answer
A lot of companies now require software skills along with chemical engineering knowledge. The most prominent one in them is Python. I have a lot of friends working on Python in process modeling & simulation etc.
  • asked a question related to Process Engineering
Question
9 answers
Could TOF be affected by any catalyst properties or reactor conditions? Please share more light on the choice of your answer (other than Yes/No) and if possible provide supporting materials. Thank you all.
Relevant answer
Answer
Thank you Sina Safavi
  • asked a question related to Process Engineering
Question
6 answers
We measure VLE in a kit with automated pressure control which make it very easy to do isobaric measurements. However in many cases isothermal measurements are preferred but these take a long time. You have to set a pressure which you think will give the correct boiling point, allow the system to equilibrate then adjust the pressure and repeat until the desired boiling temperature is achieved.
I want to install an automated control system which uses the temperature as a set point and continually adjusts the pressure of the system to achieve it. This would save a lot of manual intervention and improve the rate at which we can produce data.
Does anyone have any experience of doing this? What equipment/supplier would people suggest?
Vapour Liquid Equilibria
Relevant answer
Answer
V. The recursive least squares algorithm (RLS) allows for (real-time) dynamical application of least squares (LS) regression to a time series of time-stamped continuously acquired data points. As with LS, there may be several correlation equations with the corresponding set of dependent (observed) variables. RLS is the recursive application of the well-known LS regression algorithm, so that each new data point is taken in account to modify (correct) a previous estimate of the parameters from some linear (or linearized) correlation thought to model the observed system. For RLS with forgetting factor (RLS-FF), adquired data is weighted according to its age, with increased weight given to the most recent data. No prior 'learning phase' is required.
VI. Application example ― While investigating adaptive control and energetic optimization of aerobic fermenters, I have applied the RLS-FF algorithm to estimate the parameters from the KLa correlation, used to predict the O2 gas-liquid mass-transfer, while giving increased weight to most recent data. Estimates were improved by imposing sinusoidal disturbance to air flow and agitation speed (manipulated variables). The proposed (adaptive) control algorithm compared favourably with PID. The power dissipated by agitation was accessed by a torque meter (pilot plant). Simulations assessed the effect of numerically generated white Gaussian noise (2-sigma truncated) and of first order delay. This investigation was reported at (MSc Thesis):
  • asked a question related to Process Engineering
Question
4 answers
Most of available scale-up rules for dry powder mixing/ blending operation are applicable for geometrically similar equipments. Considering, equipments unavailability, sometime a blender with geometrically not similar is proposed for scale up batches. In such situation, how to determine different process parameters associated with blending unit operation?
Relevant answer
Answer
  • asked a question related to Process Engineering
Question
8 answers
I'm looking for correlation for density and viscosity of sodium hydroxide in function of concentration and temperature in range of 0-140 degrees Celsius?
Relevant answer
Answer
Pdf is not opening
  • asked a question related to Process Engineering
Question
6 answers
If we fabricated a bench scale chemical process, will it give the same characteristics as of the production scale one?
We are plannig to make a graduation project that is based on the application of advanced control (fuzzy,neural) in the process engineering (specially, Ethanol fermentation from molasses). We thought that fabricating a bench scale process will give similar data, charactristics and measurement as the production scale, correct us please?
Relevant answer
Answer
Many thanks for the useful question and replies. I am thinking from a different angle. Advanced and new control techniques are tested via simulation (e.g., Aspen Dynamics) and are reported in academic journals. One can then use industrial scale flow rates and capacities. So, what are the pros and cons of simulation versus bench scale experimentation?
I belive bench scale experimentation will require considerable effort and budget but it will have include some practical aspects (e.g., measurement errors and noise). By the way, most of our control studies are via simulation for one reason or other. However, I welcome discussion on simulation versus bench scale experimenation.
  • asked a question related to Process Engineering
Question
5 answers
I plan to used a Bourne reaction system or similar to study reactive mixing. I wish to vary the viscosity of the system between experiments to understand how the viscosity influences the reactive mixing. This could normally be done using different concentrations of CMC or other additive. However during the Bourne reaction systems a neutralization reaction occurs resulting in change in pH which affects many additives and alters the viscosity.
Does anyone know a compound which can be used to increase the viscosity of an aqueous solution such that the viscosity is stable over a range of pHs?
Relevant answer
Answer
Dear Michel, you could employ HPMC as an additive in the reactions for increasing the viscosity of the system, I'm attaching a technical brochure of one of the HPMC brand names where you could find various grades of different molecular weights. In general, HPMC is nonionic and the viscosities of their solutions are stable over a wide range of pH, in my experience pH 2-12 will not affect the solution viscosity, thus there may be a gradual loss of viscosity at higher temperatures or after long periods of standing, especially with high-viscosity solutions.
On the other hand, the hydration time of HPMC will be higher under pH less than 7, so you will have to design your experimental work to obtain the desired viscosity before running the reaction you need to perform.
  • asked a question related to Process Engineering
Question
9 answers
Spreadsheet has been found in solving process engineering problems and its built in function capabilities, make data manipulation much simpler and faster.
Relevant answer
Answer
Dear all of you, today I listened to theories and only theories. Unfortunately I live in a world on the edge of reality. On the one hand, we are scholars by fields and on the other, we are trivial theorists. You, like me, are people who have a superior mind, but your knowledge is for spheres of excellence. As a linguist I want to aggregate myself and ask you a question. The spreadsheet can be handled only x numerical facts, as well as a writing sheet reproduces the constant headwords of thought. I ask you great minds quantum words can be related to numbers and put them on an equal footing in a spreadsheet? e.g.: AA BB = 2 times A and 2 times B. By repeating this action 6 times how can I make it explicit in mathematical language? In linguistics I say that I get an alliterative phenomenon of alliterative concateness and you? Sorry but I need an urgent answer-
  • asked a question related to Process Engineering
Question
4 answers
I have used appropriate references for all the values and inputs that I have used for simulation. Please kindly help me out. I have been working through this for quite sometime.
I used unisim for carrying out this. File is attatched below if anyone is free to debug.
Relevant answer
Answer
Arjun Sankar S Defined Spec. for tower is incorrect so check these paramete in order to make the converging of the tower.
re-Check the parameters again and tell me what happened??
  • asked a question related to Process Engineering
Question
18 answers
I am trying to design a counter-current heat exchanger that uses saturated steam at 100C to heat a process fluid from 18C to 40C of known mass flow. I need to determine the mass flowrate of steam required but this is also dependent on the condensate outlet temperature.
What is the best approach?
A. Fix the outlet temperature at 18C (Assuming the steam condensates and reaches the process fluid inlet temperature.
B. Fix the outlet temperature at 100C (Assuming only condensation occurs)
C. Fix the mass flow and determine an outlet temperature?
Or is there a way to simultaneously determine both?
Relevant answer
Answer
Before giving any response, can you advise/ provide information for the following? (The above responses cover most of your thermal design requirements.)
(i) What is the required duty?
(ii) What is the fluid to be heated? Can you confirm its temperature range and fluid properties? Is it toxic? Does its properties change significantly with temperature?
(iii) Do you have a rough size for the exchanger/condenser?
(iv) Do you have access to software such as the suites provided by HTRI and HTFS?
(v) What is the source of heat? How is this provided?
(vi) What happens to fluid to be heated if you get an upset condition resulting in too much steam being introduced?
(vii) Would any leak and cross contamination of the fluids lead to a dangerous situation?
If you are using steam at 100C and it is a condensing application, you will have a pressure of roughly atmospheric pressure and I am wondering what drives the steam flow? Condensing steam has a good heat transfer coefficient in most applications so is usually a good choice - but it is still hot and you must take suitable precautions.
In many industrial applications one measures the outlet temperature of the fluid to be heated and use this to control the inlet steam flow - but then they usually provide the steam at roughly five (5) bar g. If there is any boiling / condensation of the process fluid its temperature profile becomes flat and temperature control becomes very difficult. If you know the fluid's properties you can use velocity in the external pipework to give good control, but this does demand consistent fluid properties.
Lower pressures can be used but then all pipework, etc. becomes very large.
There is a company in the UK called Spirax-Sarco and they provide useful information for the design of steam equipment. They give a remote design course as well as providing design manuals. It use to be a very low cost course but you must verify this.
If you are doing mechanical design, please ensure that in any condensing application you design for full vacuum as if you shut in the exchanger full of steam, as it condenses due to heat loss, its pressure will drop. Under similar temperature, etc. conditions the density of steam is significantly less than the density of water.
There is a lot of legislation in the UK around the use of steam.
Don't forget that you will need safety valves and their discharge needs to be taken to a safe location.
Hope that this helps. Regards, Stephen.
  • asked a question related to Process Engineering
Question
12 answers
What are the trends of research in chemical engineering in general and process engineering in particular? And what are the skills needed to master (modeling , data analytics , softwares ... ) in order to not be left behind in the future.
Thanks in advance
Relevant answer
Answer
Thank you Wilson, good addition.
  • asked a question related to Process Engineering
Question
3 answers
Helllo,
if I want to set up a process which wants to manufacture molecular Antibodies and I want to separte them from cell debris, DNA etc. as a first separation step, are there any general criterions with respect to the following downstream processes in order to decide whether the product should be in the upper or lower phase? For instance if I want to do Hydrohobic Interaction Chromatography as a next stept, I guess it would be wise to let them go to the lower kosmotropic salt phase, since HIC starts with a kosmotropic buffer. Do you know any other other similar general rules?
Best, Dennis
Relevant answer
Answer
Solvent Density and Solubility of Your Compound
  • asked a question related to Process Engineering
Question
2 answers
I added the equation about it here.
I'm stopped since I failed to calculate wave impedence.
Especially, relative permittivity and relative permeability are big obstacles for me to solve.
What I'd like you to do for me is not let me know how to calculate easily(of course, I'd thank you for it),
it would be even very thankful to you if you share me with books addressing this, with book names together.
Thank you for reading my question. I hope you help me.
Relevant answer
Answer
Wave impedance: At a point in an electromagnetic wave, the ratio of the electric field strength to the magnetic field strength. (188) Note 1: If the electric field strength is expressed in volts per meter and the magnetic field strength is expressed in ampere-turns per meter, the wave impedance will have the units of ohms. The wave impedance, Z , of an electromagnetic wave is given by
📷
where is the magnetic permeability and is the electric permitivity. For free space, these values are 4 × 10-7 H/m (henries per meter) and (1/36) F/m (farads per meter), from which 120, i.e., 377, ohms is obtained. In dielectric materials, the wave impedance is 377/n, where n is the refractive index. Note 2: Although the ratio is called the wave impedance, it is also the impedance of the free space or the material medium.
In the following website you find and example and solution to calculate wave impedance.
  • asked a question related to Process Engineering
Question
2 answers
jj
Relevant answer
Answer
Bachir Achour Thanks a lot for response. Yes, you are right regarding downstream equipment design pressure, while my question is about difference between gas and liquid overpressuring.
  • asked a question related to Process Engineering
Question
4 answers
Hi all,
How does inner vortex creates upward flow while outer vortex doing downward? what is diference between them? why flow is upward in inner vortex?
Relevant answer
Answer
In the most cases of thermally driven flows the inner vortex moves because of the buoyancy force, one of the effects of this motion is the characteristic folding behind the raising air mass. We can often observe also the Kelvin-Helmholtz instability on the edge of a rising thermal. I have attached a simple computer simulation depicting solution of the inviscid Euler equations for such a case; the initial condition assumed fluid at the state of rest in the external gravity field and a small initial perturbation of the temperature.
Creation of the outer downward vortex is often due to shedding of vortices in the wake of a thermal or in result of additional thermal forcing.
  • asked a question related to Process Engineering
Question
4 answers
I have a reactor (reactor 1) that contains a slurry, and I need to pump the liquid from reactor 1 to another reactor (reactor 2) while keeping the solids in reactor 1.
We have tried attaching a filter bag to the end of a pump to try pumping it through, but the filter has generally been ineffective. Usually, it gets clogged up by the solid material and stops the flow. Another challenge is that the liquid is carbonated/bubbly, which also to some extent seems to impede the flow.
What are some good solutions to this? If we were to scale this process up I would imagine using some type of belt filter, but that doesn't seem feasible at this scale as the reactors are only about 15 gallons.
Relevant answer
Answer
This is one of these questions to which the answer is "You shouldn't start from here." In chemical engineering the design of reactor is often trivial compared with the design of the separation process, and the correct method is to design the reactor to facilitate separation, not to look for "end of pipe" solutions afterwards.
Feasible solutions will depend on the nature of the slurry and the liquid. If the slurry is crushed material having a wide particle distribution and many fines, then it will be if not impossible then close to it. If it is mainly (roughly) monosized beads, then you have a good chance for filters or dynamic separators such as cyclones. Note that even with pressure filtration the resulting cake is likely to contain more than 60% by volume of liquid. You will need to displace the liquid between the particles by blowing through or vacuum. How much is retained on the surface of the particles depends on the viscosity and surface tension.
For many downstream particle problems, the best solution is to change the particles, for example do not grind them so small, and sieve out the fines before putting them in the reactor. If this is possible you should seriously consider it rather than just fighting a losing battle with what you have already.
For this scale, batch treatment would be more appropriate than continuous. The most obvious is a centrifuge to separate the particles from the liquid. A small one could be used several times, e.g. a half gallon one used 30 times.
  • asked a question related to Process Engineering
Question
2 answers
Dear all, I am looking for a safe screw lubricant that could apply on the medical implant and device production unit that work around 160oC to 500oC. I have found some PFPE, synthetic hydrocarbon and Silicone base lubricant for only medical device but not the production unit.
I wonder is there any specific lubricant for the medical implant and device production machine that could use under high temperature. Have anyone study about it?
  • asked a question related to Process Engineering
Question
5 answers
BSc. in Mechanical Engineering from Bangladesh ( 63.4 %)
MSc. in Process Engineering and Energy Technology from Germany (ECTS Grade : 2.0 - Good )
Publication: 2
Working Experience: 3 years in Manufacturing Industries
Research Experience: 1.5 years in Diesel oil desulphurization.
Experience: ANSYS Workbench ( FEM AND CFD) , ASPEN plus, SOLID WORKS, and DOE
Research Interest: Fuel and Energy, CFD, Thermal Separation and Chemical Thermodynamics.
Relevant answer
Answer
I suggest you go for a PhD rather than an MSc because you already have one and have published a couple of papers . At the very least aim for an MPhil with the plan to work towards a PhD.
  • asked a question related to Process Engineering
Question
7 answers
Hello, as part of my research I will be looking at stresses in wastewater treatment processes. I would welcome any contributions to the survey I have produced (Below). This will give me a valuable insight into the perception of process stress for wastewater treatment processes. https://www.surveymonkey.co.uk/r/NRPTB8G.
Relevant answer
Answer
Interesting
  • asked a question related to Process Engineering
Question
5 answers
From the results of ASPEN Plus simulation I came to know the Top four gases from the last RGIBBS reactor. Can I remove one gas separately from the reactor before the last one. How to deal with this ? As I just draw stream from the second last reactor its value become zero. But I know from the simulation result that gas value is not zero.
Relevant answer
Answer
Sir @Syed A.Taqvi and @Jerry Decker is there any specific separator in Which I can define that this gas I need to remove separately from the top and the other gases from the bottom. As I tried FLASH separator I found that all gases went to the top and gases from the bottom shows all values zero. I also tried just Sep to separate the gases, One specific gas from the top and other three gases from the bottom but this need Design Specification I specified the flow and split friction but this still gives this error "Number of specifications must be equal to number of components for each substream " . Do you have ever dealt with this kind of issue?
  • asked a question related to Process Engineering
Question
3 answers
Hi,
I'd like to share a question that has been puzzling me for a long time now:
It is common to use the assumption that a partially filled cryogenic tank is a volume in vapor-liquid equilibrium (VLE).
How does this assumption hold ?
Is there a kind of Biot number one could use to justify this key hypothesis ?
Based on observations, some zonal models consider the temperature isn't homogeneous between the vapor and liquid phase.
I guess the size of the tank matters.
I am looking for a formal way to justify the VLE assumption (more or less like when using the biot number to set a thermally simple model, due to uniform temperature fields inside the body).
Any clue on this would be of immense help to me.
Regards,
Jonas
Key words: LNG, cryogenics, tank, thermal model, lumped thermal model, process engineering.
Relevant answer
Answer
interested
  • asked a question related to Process Engineering
Question
10 answers
I am process engineer at wastewater treatment plant that mainly treat organic matter, Nitrogen, and phosphorus biologically, (Bardenpho process (Five- Stage).
I have notice the presence of Algae at the effluent of secondary sedimentation tank.
What is the causes of presence Algae at the effluent of Advanced WWTP ( combined removal of nitrogen and phosphorus biologically ?
Any one can help me in the process of such type of treatment process?
Any reference that can help me in operation and processing of (Bardenpho treatment process (Five- Stage).
#wastewater #treatment #wwtps #advanced_treatment #nitrogen_removal #phosphorus_removal #five_stage #bardenpho_process
Relevant answer
Answer
This discussion on dependency of Oxygen is rubbish. If Algae is present in the secondary settler it is as Evangelos rightly wrote due to the presence of Nutrient, but the second very important factor is sunlight. If there is sunlight the O2 that might be present will be coming from the Algae them selves. This mean also that you must have a very good settling sludge since you get a good penetration of the light into the tank.
Two solutions: Go for getting a limiting concentration of Phosphorous ( <0.1 mg P/l ) by dosing coagulant direct in front of the clarifier. This will also help if you should have a small release of P in the Secondary settler. This will not totally eliminate the problem since a real limiting concentration is lower, but in general the lower the P level the less Algae you should have. Nitrogen limitation is not very realistic and hence the most efficient way to avoid the problem is covering the tanks.
  • asked a question related to Process Engineering
Question
3 answers
Just by knowing the total amount of gas supplied, what the main assumptions that should be considered in such this case to complete the sizing design.
If I considered typical values, can my calculations will be done in a logical manner?
Relevant answer
Answer
Here is a link that might help:
There are also practical considerations like : local Demand, expected max time interval between shipments, availability of supply from other sources and ability to substitute other products (LPG, pipeline natural gas etc) for LNG etc
  • asked a question related to Process Engineering
Question
4 answers
Dear researchers and professors
I have difficulty to determine the exact amount (kg/hr) of PZ, H2O, CO2 in LeanIN into absorber column. If the given values are following
PZ 5 m (molality (mol/kg H2O))
mol CO2/ mol alkalinity = 0.236
LeanIN flow rate is 3180 kg/hr?
My concern is mainly the right calculation method for the certain problem if anybody can be helpful?
  • asked a question related to Process Engineering
Question
14 answers
I have found the following rate kinetics for the following reaction. As you see, the reaction is reversible one in which Xylene disproportionates and toluene and trimethylbenzene form ( r is reaction rate for xylene ).
If in the reactor, the reaction occurs in reverse direction such as toluene and TMB react and form Xylene, is it possible to use the same rate kinetics? Should I change some parameters? or this rate is OK for both reaction's direction?
( work done by André Luís Alberton )
Thanks in advance.
Relevant answer
Answer
The rates of individual reactions (forward and backward) are of course different (omitting state of equlibrium). It should remain unchanged the form of a kinetic equation, but one must remember to change the values of reaction rate constants (one on the other) or about changing the rate constant and equilibrium constant values. The problem may also occur if in the kinetic equation there will be pressure activities instead of partial pressures.
Yes, the above kinetic equation does not make sense unless we know the value of equlibrium partial pressure of benzene and the value of the constant KB has been adapted to this situation. Regards,
  • asked a question related to Process Engineering
Question
18 answers
I am trying to design a distillation column, and I am not sure if the value I obtain for reflux ratio is normal or not.
Relevant answer
Answer
Suggest to read the following paper besides a good text-book on separation processes.
Distillation: Revising Some Rules of Thumb, Chemical Engineering, p. 50, September 2004.
The above paper has results for 13 examples (Table 4), wherein optimum reflux ratio varied between 0.08 and 18.6. Besides reflux ratio, suggest to check reboiler duty and its cost.
  • asked a question related to Process Engineering
Question
9 answers
I need the dimensions of tatoray reactor such as diameter, height and so on. Could you please provide me with related information. Thank you in advance.
Relevant answer
Answer
Teperatue rise depends on feed quality but typical conditions are 360 C inlet and 380 C outlet
  • asked a question related to Process Engineering
Question
5 answers
How is possible to make a stable emulsion(that don't separate as usual by gravity force) of water in oil with a wide range of API gravity?
which component except (Aniline or gasoline) we can use to get close to spec of crude oils in upstream operations?
Does this process(make w/o emulsion) have special mixer(like static mixer)?
Relevant answer
Answer
Mix well, settle, and decant. Both fractions are emulsions. You may also add detergents or other surface active agents to help with final compositions.
  • asked a question related to Process Engineering
Question
6 answers
I am currently running a constant potential chemical synthesis experiment using a three-electrode cell and a potentiostat. I’m currently making a few hundred of mg of material a time. I’d like to scale up the process to produce grams or even kgs to hopefully make it industrially viable. However, I think my potentiostat current limit is 1 A, too low for multiple gram scale synthesis. I have a DC power supply with a 10 A limit, but understand that it’s hard to control the potential using the DC power supply.
So I wonder if it’s possible to do a controlled potential on a very large scale? I read a textbook that says that industrial potentiostats are cost prohibitive and unavailable (Goodridge and Scott 1995, Electrochemical Process Engineering). But maybe times have changed since then.
If I need to use a DC power supply, should I try to switch the experiment to constant current/galvanostatic mode? Or is there a way to still do a similar, constant potential experiment with the power supply. Even if I can't control the potential, I wonder if there is some way to approximate constant potential conditions.
Relevant answer
Answer
Dear Jacob,
I don't know details about your running experiment but perhaps the following article might help you to get some ideas concerning upscaling of electrochmical reactors.
  • asked a question related to Process Engineering
Question
4 answers
Hello
designing an apparatus we need :ASME codes and also a manual article or book to realize more about this device.
Is it possible to get data sheet about Dehydration from upstream oil refining?
Relevant answer
Answer
thanks a lot Mr Manner and Mr Jayant 
  • asked a question related to Process Engineering
Question
7 answers
In an adsorption process, for linear driving force (LDF) model dq/dt=K(q*-q) and K=15De/d.
De=1/(1/Dk+1/Dm) (as a simple basic form).
According to this calculation I found De~9 (I also considered porosity and tourtosity) but according to experimanetal data, De`0.06.
Is there anything wrong in equation I use?
Please send me any refernece or book you think is useful.
Thanks
Relevant answer
Answer
Hi Miroslaw,
Thanks for all your answers.
Regads
Shayan
  • asked a question related to Process Engineering
Question
2 answers
I am working on the modeling of an extension of the BSM1 considering an addition of components and some changes in the processes considered too, the problem is that although the kinetic equations seem to be right, the model is not presenting logic results for effluent and reactors, I don't know where or how else to check. Please, someone who have worked on this before could help me  on how a proper extension of BSM1 should be made?
Relevant answer
Answer
The settler and aeration tank may need different property sets. Example is a settler using NTRL as the property set for a thermodynamic equilibrium of phases. A famous case, the settler operates at a discontinuous point, while the property set uses a continuous equation to approximate it, resulting in large percentage errors.
  • asked a question related to Process Engineering
Question
7 answers
In a rotary kiln, changes in flame temperature profile has a huge effect on melting rate and kiln efficiency. I would like to know about flame temperature changes with time along the kiln.
Thanks in advance   
Relevant answer
Answer
Here is a link related to kiln firing that may be helpful:
If you are firing solid fuel (coal or Petcoke) it is very likely that you will experience variability in both fuel quality and air fuel ratio that will result in variations in flame temperature.  If you are using natural gas as a fuel this is less likely but the burner will deteriorate over time and might require adjustment to keep fired duty and the fuel/air ratio constant. 
  • asked a question related to Process Engineering
Question
3 answers
Hello all, could you tell me any chemicals that has similar reaction properties to Zero Valent Iron (ZVI) Fe0. it is transition element. and very reactive chemical ( catalyst. Thanks
i am think if i shall do comparative studies for environmental remediation and addictive in process engineering.
Relevant answer
Answer
Thank you sir.  is ZVI available on market? laboratory synthesis to it have only minimal yield.
thanks you so much Sir Kanhaiya  
  • asked a question related to Process Engineering
Question
4 answers
Have you ever used Wilcoxon signed-rank test, and if so, in what cases?
Currently, I analyze the results of copyright scheduling methodology, which aims to minimize makespan (for job-shop), and I intend to compare the data obtained using the methodology of the results achieved using the selected rule priority.
What are you experience with Wilcoxon signed-rank test?
Best regards,
Justyna
Relevant answer
Answer
Dear Bruce
Thank you for your answer. It is very interesting. I have just preparing my first publication using Wilcoxon test so we'll see how I go to explain the text in the publication :) In my case it occurs large sample (n=120), so the statistical distribution tends to a normal distribution.
Best regards, Justyna
  • asked a question related to Process Engineering
Question
3 answers
I need to determine if the system Fe2O3-ZnO make a solid solution or there are only the phases Fe2O3 an ZnFe2O4
Relevant answer
Answer
Are there available data (diagram) for lower temperatures (500, 700 C)?
  • asked a question related to Process Engineering
Question
3 answers
I have a complex TRNSYS model of a solar plant with a multi-zone building
(Type 56) which was designed in TRNSYS 16. Since we have switched to TRNSYS
17, I would like to be able to continue using this model.
I've tried to open the model directly in the new version, but it crashes
after my attempts to update the project. I guess the major problem is
originated by the Type 56, as far as I understand, it suffered some changes
from the last version.
Did somebody experience this situation and how did you solve it? I would
appreciate any ideas.
Thank you.
Relevant answer
Answer
I think I have finally identified the problem and it has nothing to do with the different versions of TRNSYS.
The thing is that I have my project uploaded to the cloud and every operation with the project files is causing an instant synchronization with the cloud.  
Every time I was trying to update or run the simulation, the files created before were replaced and synchronized with the cloud. This process generates some lag and is the reason for the crash of the Simulation Studio.
The solution would be not to work with the cloud while simulating or to put the synchronization on pause while TRNSYS is working.
I have previously worked on the cloud with other TRNSYS projects (not so complex) and have never met this problem before. So, the complexity of the model is important as well.
  • asked a question related to Process Engineering
Question
1 answer
I am using polyacrylamide gel electrophoresis. I want to analyse 700 kDa aggregates. I don't have gradient maker. I have tried different concentration of (stacking gel and resolving gel) as (3%,5%) and (3%,6%) but I have not observed any band. Can you help me with gel and concentration I can use ?
Thank You
Relevant answer
  • asked a question related to Process Engineering
Question
3 answers
I have Diesel Oil with 1.3% percent sulfur content. But I need to find out the anline point of diesel for evaluating ignition quality properties.
Relevant answer
Answer
The aniline point of oil is defined as the minimum temperature at which equal volumes of aniline (C6H5NH2) and the oil are miscible, i.e. form a single phase upon mixing OR The minimum temperature for a complete mixing of aniline and materials such as gasoline; used in some specifications to indicate the aromatic content of oils and to calculate approximate heat of combustion.
The value gives an approximation for the content of aromatic compounds in the oil, since the miscibility of aniline, which is also an aromatic compound suggests the presence of similar (i.e. aromatic) compounds in the oil. The lower the aniline point, the greater is the content of aromatic compounds in the oil.
The aniline point serves as a reasonable proxy for aromaticity of oils consisting mostly of saturated hydrocarbons (i.e. alkanes, paraffins) or unsaturated compounds (mostly aromatics). Significant chemical functionalization of the oil (chlorination, sulfonation, etc.) can interfere with the measurement, due to changes to the solvency of the functionalized oil.
Aniline point (AP) is another characteristic of petroleum fractions that indicates the degree of aromaticity of hydrocarbon
mixtures. Aniline point is defined as the lowest temperature at which equal volumes of aniline and the sample become completely soluble. As amount of aromatics in a petroleum fraction increase the aniline point decreases. Therefore, the aniline point is a parameter that is highly related to the hydrocarbon types in petroleum fractions.Aniline point is a useful parameter in calculation of heat of combustion, diesel index and hydrogen content of petroleum fuels.For non fuel products such as solvents aniline point is usually specified to quantify their effectiveness. Linden used the method of characterization of Watson and Nelson to develop a simple correlation for prediction of aniline point in terms of boiling point and API gravity [4]. However, the correlation was originally
developed based on only 37 samples.
Determination of aniline point is a test to evaluate base oils that are used in oil mud. The testindicates if oil is likely to damage elastomers (rubber compounds) that come in contact with the oil. Theaniline point is called the "aniline point temperature," which is the lowest temperature (°F or °C) atwhich equal volumes of aniline (C6H5NH2) and the oil form a single phase. Aniline point of oil gives anindication of the possible tendency of deterioration of oil when it comes into contact with packing,rubber sealing etc. in general oils with a high aromatic content are more detrimental to rubber productsthan those with a low aromatic content. The relative aromatic content of an oil is indicated by its anilinepoint and oils with a high aromatic content have a low aniline point and vice versa. The higher theaniline point of the oil ,the more desirable it is for drilling fluid usage. In our experiment, 5 ml aniline and5ml diesel were taken in a test tube provided with thermometer and heat was given until both anilineand diesel become completely miscible. The aniline point of diesel was found at the temperature of 94°C.
Materials and equipment:
1.Aniline 5ml
2.Diesel 5ml
3.Test tube
4.Burner
5.Thermometer
6.Paraffin oil
7.Beaker
Procedure:
1. Apparatus was cleaned and dried. Then 5 ml of aniline and 5ml of the oil was measured to betested into the test tube.2. Stopper was placed into the test tube and a thermometer was inserted, making sure the bulbdid not touch the sides or bottom of the tube.3. The tube was slowly heated while stirring the mixture (stirred by moving the thermometer upand down) until complete miscibility (the mixture becomes clear) occured.4. Removed from heat source and continued stirring until aniline-oil mixture became cloudy.Thermometer temperature was observed at cloud point and reported aniline point in °C.
Result:
Observing and conducting the above experiment precisely, we concluded the aniline point of diesel is 94°C.
Precaution:
1. As aniline is poisonous, the vapor of the mixture could cause severe health damage. Thats why mask was worn during the experiment.
2. Well ventilation at the lab was secured to pass the vapor without causing any damage.
3. Apron and gloves were used to restrain from direct contact.
4. Our hand was thoroughly washed after the experiment.
5. Temperature was measured cautiously to avoid humane error.
6. Water was kept away from paraffin.
For detail Please find attached herewith pdf file.
  • asked a question related to Process Engineering
Question
1 answer
Chemical Engineering, Pharmaceutical Engineering, Downstream Processing, Purification, E.Coli, Pharmeceutical, Process engineering, Biochemical Engineering, Microbiology
Relevant answer
Answer
While I have no first hand experience developing an insulin purification process, I've spoken with others who have.  I'm told that there are many different insulins and that the process required to achieve an injectable quality drug is extremely complex.  Early processes used by the leading suppliers had as many as 27 steps in downstream. Chromatography suppliers such as GE Healthcare have related experience and appropriate products to begin to develop such as process.  Good luck,  Craig
  • asked a question related to Process Engineering
Question
7 answers
I am interested to know what will happen if two reactors are operated in parallel (the idea is separate HDO and HC).  Also I was wondering if the operation condition (i.e. pressure and temperature )  in reactor A and B will differ each other.  Can anyone would like to share the challenge of the reactor design? And it possible to separated water coming from reactor A (HDO) prior to second reactor B (HC)?  I would appreciate for your kindness and helpful.  Thank you
Relevant answer
Answer
Hi
Why not use pressure swing system while operating in parallel. This will ensure optimal usage and conversion in each stage.
As far as removal of water is concerned; you can go for reactive separation if water is not needed in the downstream section. If not physical methods need to be implemented.
Regards
Binoy Shah 
  • asked a question related to Process Engineering
Question
5 answers
I want to see the effect of temperature on intra and inter layer bonding. Please suggest
Relevant answer
Answer
You can use either ANSYS Workbench /ANSYS Mechanical for your desired purpose by using "DEATH and BIRTH codes" . For that firstly, you have to create elements in your geometry depicting the deposited material. Initially, these elements were killed by writing codes in " command snippet" using 'EKILL command' in ANSYS Workbench (I followed the same procedure for welding moving heat source). Subsequently, these elements were made alive step by step by using 'EALIVE' command. 
  • asked a question related to Process Engineering
Question
15 answers
To design the plant.
Relevant answer
Answer
POX is a  good way to produce syngas/H2 from any hydrocarbon.  Usually low value  hydrocarbon  like vacuum resdue or natural gas are used as feed but any hydrocarbon will work.  
If you want to produce H2 from C6+ Hydrocarbon naphtha reforming is a good option that will increase the octane of the naphtha and make H2 as a byproduct 
  • asked a question related to Process Engineering
Question
13 answers
One of the vent gas stream contains hydrochloric acid and we are planning to dispose of it by burning it in a flare. Could anyone help me understand whether it will burn and what is the reaction and what will be the components of product of combustion?
Relevant answer
Answer
Never heard of it, that HCl can be burned in a flare stack. It is not a hydrocarbon and as such you cannot burn it. The best option is to pass through a Packed bed Scrubber before venting it to atmosphere.
  • asked a question related to Process Engineering
Question
3 answers
I am having a hard time researching replacement devices for our current uncurlers because "uncurler" is not the industry name for the equipment. I have attched a photo of the uncurlers we use.
Relevant answer
Answer
selvage uncurler??
  • asked a question related to Process Engineering
Question
2 answers
I will simulated the polymerization of lactic acid via lactide to poly lactic acid with Aspen Plus. In the aspen component databanks I do not find anything like this. What is the best was to handle this problem?
Thank you!
Relevant answer
Answer
Dear Roy Nitzsche,
Aspen Polymers® is the market-leading, first-principles polymer modeling technology for accurate and reliable simulation and optimization of polymer processes.The Process of poly lectic Acid can be simulation by Aspen plus. A process flow diagram for the production of polymer grade lactic acid has been developed using Aspen Plus. The process has successfully simulated and converged results has obtained. An extensive sensitivity analysis is conducted on each of the key pieces of equipment to obtain high purity methyl lactate and subsequently pure lactic acid. The process conditions are subsequently optimized based on these attached results. The desired purity of polymer grade lactic acid (99 wt. %, dry basis) was obtained. Also, the purity of methyl lactate was above the desired percentage of 98.5 wt. %.Many options are open to reach this goal including the bioconversion of biomass into either energy carriers or bulk chemicals. In this respect, bioethanol and lactic acid are excellent candidates as liquid fuel and bulk chemical, respectively. As for the biomass to be used as feedstock, potential interference with human consumption should be avoided. Hence, lignocellulosic biomass is the preferred option for future large scale processes. Bioethanol can be applied directly or in the form of ETBE in blends with petrol; lactic acid is a renewable alternative for petrochemical solvents and for production of polylactic acid (PLA) to replace petrochemical packaging materials and other synthetic materials. The preparation of fermentable sugars from lignocellulose is a major challenge for both bioethanol and lactic acid production and requires integral optimization of the trajectory from feedstock through fermentation to product recovery.
  • asked a question related to Process Engineering
Question
3 answers
Greetings,
I am currently working on 1,5 hour lecture about aforementioned topic for my seminars.
I have found some general Polish literature about adsorption and several other publications, both in Polish and English, but I yet failed to find anything specific which would be accessible to students and for educational purposes. 
I am interested in both process engineering and apparatus design, so if anybody knows some books/publications/other stuff, I would be very grateful.
Kind regards,
Krzysztof Skrzypek
Relevant answer
Answer
You can browse Prof. Nishith Verma google scholar page for more papers on VOC removal. The group has worked a lot in this field. Hope it helps!
  • asked a question related to Process Engineering
Question
2 answers
i* is a diagram language that is originated in order to process engineering and analysis. In order to visually model the whole system, there is a need to understand (Baier et al., 2015):
• WHAT is done
• also WHY it is done
• as well as WHO is involved as stakeholders
• and HOW everybody's goal and intentions interact.
For modeling stakeholders relationships, i* was created to be an easily accessible modeling tool.
The software for drawing diagrams, which I downloaded form i* website, is not neat enough and the final graphic view is too messy. 
Does anyone know another software or maybe online interface, that can help me draw i* diagrams??
Relevant answer
Answer
Dear Elahe,
Many different types of models are used in various scientific and engineering fields, reflecting the subject matter and the kinds of understanding that is sought in each field. Conceptual modelling techniques in software and information systems engineering have in the past focused mainly on describing and analysing behaviours and structures that are implementable in software. As software systems become ever more complex and densely intertwined with the human social environment, we need models that reflect the social characteristics of complex systems. This chapter reviews the approach taken by the i* framework, highlights its application in several areas, and outlines some open research issues.
In the philosophy of language is any language which arises I* an unpremeditated fashion as the result of the innate facilities for language possessed by the human intellect. A natural language is typical used for communication and may be spoken, signed or written.
i* (pronounced "i star") or i* framework is a modelling language suitable for an early phase of system modelling in order to understand the problem domain. i* modelling language allows to model both as-is and to-be situations. The name i* refers to the notion of distributed intentionality which underlines the framework. It is an approach originally developed for modelling and reasoning about organizational environments and their information systems composed of heterogeneous actors with different, often competing, goals that depend on each other to undertake their tasks and achieve these goals. It covers both actor-oriented and Goal modelling. i* models answer the question WHO and WHY, not what.
i* provides the possibility to achieve information in an early phase of the software engineering process. In former days UML was used to make information visible, but as UML often focuses on organisational objects, which are not so important in the early phase, when the emphasis should be on helping stakeholders gain better understanding of the various possibilities for using information systems in their organizations.
i* provides the possibility to achieve information in an early phase of the software engineering process. In former days UML was used to make information visible, but as UML often focuses on organisational objects, which are not so important in the early phase, when the emphasis should be on helping stakeholders gain better understanding of the various possibilities for using information systems in their organizations.
i* provides an early understanding of the organizational relationships in a business domain. The Use Case development from organizational modelling using i* allows requirement engineers to establish a relationship between the functional requirements of the intended system and the organizational goals previously defined in the organization modelling.
i* is used for the early requirements and UML for late requirements. Thus you have to transform the i* model into a UML model. You can do this by using the following guidelines:
There has been a proliferation of various clones of stakeholder engagement in modelling, or, rather, of the use of modelling in support of a decision-making process that involves stakeholders. In many cases the differences are quite subtle and it may seem that various agencies or groups come up with a new term to serve as a recognised trademark for their efforts. In essence they tend to be doing more or less the same things.have recently proposed literature reviews on participatory modelling: below is a brief overview of various types of stakeholder-based modelling, as well as some stakeholder processes that do not rely on modelling.
regards,
Prem Baboo
  • asked a question related to Process Engineering
Question
4 answers
I had discovered in 2005 that most used process management model was actually developed in 1920's as a product control model, as the concept of process was not present then. It was more like having trade-smiths, who would build things. To my knowledge, this product control model is called PDCA, which led to creation of cost of poor quality. While using the PDCA model, experts like Juran, Taguchi, Ishikawa and Deming tried to fix its weaknesses, which were not adopted for convenience. This whole concept of PDCA eventually resulted in a field of quality. It is due to poor design. With this mindset, I am interested in knowing if anyone is aware of  the process models  used currently.
Relevant answer
Answer
Dear Praveen,
you make an interesting question. One has to decide where the boundaries of the process lie. In my case I come from a design background. It is well documented that 90% of product cost is committed at the design stage and many quality issues can be "designed out".
The methods that I have found most useful are:
and Prince 2 for management control https://www.prince2.com/uk/what-is-prince2
However, these are heavyweight methods and I use them as guides to good practice rather than adhering to their every detail; more like a tool box where the craftsman decides which tool to use.
Hope this helps
Paul
  • asked a question related to Process Engineering
Question
3 answers
Looking at impact on conductivity of epoxy prepolymer mixed with various types of nanoparticles before curing with an amine
Relevant answer
Answer
Dear Tim Shenk,
Thermosetting epoxy polymers are widely used in aerospace and automotive applications as matrices for manufacturing fibre reinforced composites and as adhesives for joining structural components. Despite offering many desirable properties, Carbon nanofibres offer a promising solution but their effectiveness has been limited by difficulty in achieving directional alignment. Here we report the use of an alternating current (AC) electric field to align carbon nanofibres in an epoxy. During the cure process of an epoxy resin, carbon nanofibres (CNFs) are observed to rotate and align with the applied electric field, forming a chain-like structure. The fracture energies of the resultant epoxy nanocomposites containing different concentrations of CNFs (up to 1.6 wt%) are measured using double cantilever beam specimens. The results show that the addition of 1.6 wt% of aligned CNFs increases the electrical conductivity of such nanocomposites by about seven orders of magnitudes to 10−2 S/m and increases the fracture energy, GIc, by about 1600% from 134 to 2345 J/m2. A modelling technique is presented to quantify this major increase in the fracture energy with aligned CNFs. The results of this research open up new opportunities to create multi-scale composites with greatly enhanced multifunctional properties.
Electrical measurements were carried out on rectangular specimens with dimensions of 30 × 30 × 3.2 mm for carbon composites and 30 × 30 × 3.7 mm for glass composites. The surfaces of interest were painted with a suspension of silver in methyl isobutyl ketone (Acheson Electrodag 1415M). DC electrical resistivity of the carbon composite samples was measured using a DC precision current source (Keithley model 6220) and a nanovoltmeter (Keithley model 2182A) via the three-point delta current reversal technique. The electrical conductivity of the samples was measured using 100 µA current in three directions: through thickness, transverse and longitudinal. Through thickness electrical conductivity of the glass composite samples was measured via AC impedance spectroscopy using a Solartron SI 1260 frequency response analyser. Twenty nine frequencies from 1 Hz to 1MHz were swept on a logarithmic scale. The electrical resistance of the samples was determined from the peak value of the imaginary impedance spectrum
For more detail please find attached herewith file & link
Regards,
Prem Baboo
  • asked a question related to Process Engineering
Question
4 answers
In decentralized control of multi-variable processes techniques such as RGA, SVD, HIIA etc. are recommended for analyzing input-output variable pairing. Is any of these tools are industrially applied ? or Industrially, is it still the experience and intuition dominates ?    
Relevant answer
Answer
I have not worked in industry on process but from my plant-wide control class last semester, taught by a renown process control engineering ptofessor, it was said that RGA SVD are the industrially used pairing strategies.  He however mentioned that RGA is the best reliable means for pairing.
  • asked a question related to Process Engineering
Question
4 answers
I am looking into ways to modify a current design of steam spargers. Currently, we generate "lazy" steam for our process and want to improve application of the steam. The steam is applied pretty directly and I want to diffuse it and apply it over a wider area of our fabric.
Relevant answer
Answer
Dear Thomas
For Soarger design following steps may be used
DESIGN FOR STATIC SPARGER
1.       Calculate steam pressure at sparger
Psteam= (Head Pressure + Pressure across Element)
2.       Calculate the mass of steam (w) by combining the heat lost and heat gained equation.
W=(m Cp ∆t)/∆Hv+Cp∆Ts)
Where
W= mass of the steam
Cp=Specific Heat
Hv = Enthalpy
∆T = Saturation Temperature.
Vs = specific volume
3.       Calculate Steam Volume Flow
Specific Vol X mass of the steam = volumetric Flow
4.       Calculate Steam velocity.
5.       Calculate the Area
Area =Volumetric Flow/Steam Velocity
Now you can calculate size of the sparger
The time taken to heat the liquid depends on how fast the steam is introduced, how much hotter the steam is than the liquid and how well it is distributed through the liquid, i.e. holes dia of sparger ,velocity of the steam & Enthalpy of the steam.
For more detail, please find attached herewith sparger design guide,
Regards,
Prem Baboo
  • asked a question related to Process Engineering
Question
2 answers
Application is in the textile industry (dyes) with further reuse of H-acid. Generally, a hybrid membrane system(MF-UF-NF/BMED) will work to reach a clear H-acid brine, but I'm curious about the last step - the H-acid purification. Does NF can work well, or it is better to use a bipolar membrane? Maybe a kind of hybrid ion exchange-nanofiltration system?
Do you have any different opinions or some practical experience to share?
Relevant answer
Answer
I would advise you to do a few lab test for further H-acid purification
  • asked a question related to Process Engineering
Question
6 answers
I'm trying to construct a high pressure containment vessel (pressure reactor) (Up to 2000psi) and probably small enough to be fitted in a tube furnace.
Currently I'm using Swagelok SS 316 union and caps, but it is quite expensive and the screw mechanism for fitting is not an effective way because we are not able to re-use the reactor cells. (Forcefully opening them breaks the caps)
Looking for lower cost alternatives! Our aim in here is to design/make a pressure containment vessel which can able to withstand the internal pressure(up to 2000 psi) from our autogenic system.
I've attached an image for our current reactor cell. Thank you.
Relevant answer
Answer
I seems the temperature is high! I didn't  know that.
  • asked a question related to Process Engineering
Question
1 answer
Hello everyone,
My query is how to design a packer type gas anchor for SRP wells taking into consideration heavy oil (api=16 deg and vis.=600 cp)
1. what should be the length of chimney/small dia pipe?
2.what should be the spm ?
Relevant answer
Answer
I think, you should seek help from any market suit software and run Nodal Analysis for various sensitivities of all possible parameters.   That would certainly facilitate u with an optimum design.   Otherworldly, contact any manufacturer for compatible assembly with in-situ fluid conditions.   Thanx
  • asked a question related to Process Engineering
Question
4 answers
So I am trying to ramp up production of some oxide powders.  I have used a centrifuge in the past, with the capability of using 15ml tubes in the centrifuge.  These 15ml tubes are way too small, and would increase the washing step by many hours.  I have thought about synthesizing in a large beaker, allowing the precipitate to sink to the bottom, and then sucking out the supernatant.  And then washing 2-3 times in this manner.  Then spreading the precipitate on a drying dish, and allow to dry.  Seeing as I am using a cerium nitrate in my synthesis, i must get all of it out so as to not risk release into the environment.  So this manner may not be worth the risk.
I would like to upgrade the centrifuge to be able to hold larger tubes, but the centrifuge we have at our company has been withdrawn.  Seeing as I would like to avoid purchasing another centrifuge just for this; is there another route that I may be over looking?  I would also like to avoid gravity filtration, since we do not have the large enough glassware to make this process much faster than using the 15ml centrifuge tubes.
Any help will be great.  Thank you!
Relevant answer
Answer
Thank you everyone.  I think vacuum filtration might work best.   Thank you for the help
  • asked a question related to Process Engineering
Question
10 answers
Currently, I work on hydrocracking of Methyl ester with addition of hydrogen gas into the reactor (mainly Trickle bed or fixed bed reactor). The flow rate of liquid is 128.1mL/min at 1 bar and temperature 85C flowing into the reactor, and hydrogen gas is unknown flow rate.  Can somebody help me to calculate hydrogen gas flow rate at 40 bar and temperature at 25C and H2/Oil ratio is 500Nm3/m3 or 500NI/I?
Relevant answer
Answer
At 25°C ad 40 bars hydrogen behaves almost like an ideal gas. Its compressibility factor is close to unity.Its value of Z at 25 C and 40 bars is about 1.02
So 500 Nm3 of hydrogen at 25 C and 40 bars have a volume 500x(298.15/273.15)x(1.01325/40)x1.02=14.1 m3
  • asked a question related to Process Engineering
Question
2 answers
Similar work has been done by: Pasiuk-Bronikowska, W., & Rudzinski, K. J. (1991). Absorption of SO2 into aqueous systems. Chemical Engineering Science, 46(9): 2281–2291. 
Relevant answer
Answer
I also think that the concentration of H+ can be evaluated by assuming electroneutrality, i.e. [H+] +2[Ca2+] - [OH-] - [HSO3-] - 2[SO32-] - [HCO3-] - 2[CO32-] = 0. Where the concentrations of all species are written in terms of [H+] and equilibrium constants. The only challenge is to correctly evaluate [SO32-] and [CO32-] in:
1. The case where the slurry is consisteing of CaCO3 + water only.
2. The case where the slurry consist of CaCO3 + CaSO3 + water.
3. The case where the slurry consist of CaSO3 + water only.
  • asked a question related to Process Engineering
Question
2 answers
If I do the ball milling of Ni50Mn45Sn5 (atomic %) for 20 hours in presence of Toluene as process controlling agent. Argon flow and vacuum were not maintained during milling.
(i) Will the outcome alloy be a single phase or not?
(ii) What phase (Austenite or Martensite) will form just after the ball milling? 
(iii) If I want to go for magnetic measurements, Do I need to anneal it first? else I can go for magnetic measurements without annealing?
(iv) If annealing is necessary then what should be the  annealing temperature and time?
Relevant answer
Looking at the composition of the material (as a first approximation a Ni-Mn alloy) one would get some insight from the Ni-Mn phase diagram, and information on the possible occurrence of non-stable phases and phase transitions. The ASM compilation of binary phase diagrams might be a useful start point... 
  • asked a question related to Process Engineering
Question
3 answers
.
Relevant answer
Yeah, am an expert in that area. I did Industrial and Production Engineering (B.Sc) and Agricultural & Environmental Engineering (M.Sc). Production scheduling is my core area.
  • asked a question related to Process Engineering
Question
7 answers
What is difference b/w ASTM D3172 and ASTM-D5142 methods for Proxmate analysis for coal of lignite type?
whose method is accurate and how much error between them of these two methods?
Questions in Your Topics. Available from: https://www.researchgate.net/topics?askQuestion=1&tpca=1 [accessed Mar 20, 2015].
Relevant answer
Answer
Attached articles may be useful to you
  • asked a question related to Process Engineering
Question
3 answers
When dealing with enzyme production, we have a certain cell mass at the end of fermentation, which is defined as yield. Now, i sonicate to get the crude enzyme supernatant and find the activity. If i divide this activity by previously defined yield, can it be called specific activity? If not what is it called? Just a heads up, I am a process engineer and not a molecular engineer. Any publication supporting your explanation could be of immense help :)
Relevant answer
Answer
I support both opinions by Martin and Ignatius, but note that in enzymology, specific activity is total enzyme activity divided by the total protein
  • asked a question related to Process Engineering
Question
3 answers
Can anyone provide a tutorial on dual fuel engine in GT-POWER software with constant RPM and constant load. fuel injection control in GT-POWER for CI engine.
Relevant answer
  • asked a question related to Process Engineering
Question
5 answers
I have infiltrated CuO into SiC foams (40mm dia, 10 PPI). Now I need to further need to reduce CuO to Cu. Does anyone has done this reduction. If so, then what's the decomposition temperature and the time up to which it was kept in the furnace and the setup. As of now I'm thinking of reducing it using Ar (5% H2) gas as catalyst in a furnace chamber at about 450-600 C. I'm not certain about the temperature, so kindly help me out in this.
Relevant answer
Answer
When I had to reduce CuO into Cu powder, I used 550°C, and it was perfect. As your H2 is not pure but diluted in Ar, it'll take a bit longer, but it mainly depends on how much CuO you have to reduce.
Alain
  • asked a question related to Process Engineering
Question
6 answers
For the following bracketed paragraph how one can formulate the experiments(i.e. how many and with which combination the dyes should be mixed) with binary dye solutions for calibration. I have seen lot of research papers, all those give only formulas and explanation of the terms in the formulas but they are not mentioning any clue about the experiment. 
(In a binary system with components A and B, the measurement would be carried out at their maximum absorbance wavelength λ1,max and λ2,max, respectively, giving absorbances of A1 and A2. The dye concentration of the particular component could be determined by the following equations
CA = (kB2A1 -kB1A2)/(kA1kB2 -kA2kB1)
CB = (kA1A2 -kA2A1)/(kA1kB2 -kA2kB1)
where kA1, kB1, kA2, and kB2 are the calibration constants for components A and B at wavelength λ1max and λ2max, respectively)
Relevant answer
Answer
This calibration requires in the simplest way a minimum of two solutions: the first containing A alone at known concentration that its absorbance will be read at the two wavelenth to determine kA1 and kA2 , and the second containing B alone at a known concentration to determine kB1 and kB2.
  • asked a question related to Process Engineering
Question
3 answers
Respected EEG experts,
I am trying to study the dynamic difference in topography between different states, e.g. resting vs. gaming tasks, and attached is a schematic illustration of experimental design for your understanding. (Between each state, say R1 and G2, there was a short pause in the recording for preparation so that the data I finally have is 7 ".set" data for each state)
I filtered the data to four bands (delta, theta, alpha, beta) by using EEGLAB. Then, I windowed the time-series data to see the dynamic change with length 30s and slid it by 2s (sliding window analysis).
I wonder if I can see the topography of each windowed data for each band so that I can study the developing topographical changes and investigate their spectral differences.
I know that EEGLAB provides the plot for EEG channel spectra and maps by using "spectopo" function. Still it gives the topography in separate frequencies. What I want to have is to see the averaged topography over whole bandwidth.
Is is possible? or Is this unnecessary so that I am okay to only see the topography at the middle point of the bandwidth.
One more question for the experiment itself.
During gaming state, subjects had to open their eyes and play the game. As I am not the expert in EEG but just a signal processing engineer, I am worried at the effect of lights to the data.
Would it be the problem to say that the differences in topographies of each band are due to different brain activities for each state? (Generally alpha wave comes while resting and beta is induced by alert ..)
If so, what kind of amendments or process I can do to avoid the problems? (I cannot re-collect the data, I got this time series data from the other researcher)
If you can comment me with the other problems I have not mentioned here, please let me know (in data processing, collection scheme whatever).
Thanks !
Relevant answer
Answer
There are several papers for evaluating this problem. Please, have a look some manuscripts at Attachment.
  • asked a question related to Process Engineering
Question
7 answers
I want to link matlab with chemical process eng software "Aspen Hysys"
I found I should use OLE automation for this purpose
but I don't know exactly what's that?!
  • asked a question related to Process Engineering
Question
5 answers
I have a composite of kaolinite(80%) and illite(20%), is there any method to separate or upgrade the illite from this composite? Please give me a detailed method which I can follow in labl. Thanks a lot
Relevant answer