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Mechanical Characterization - Science topic
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Questions related to Mechanical Characterization
I need to perform Residual stress measurement by XRD using sin2 ψ method for SLM components, So what are the inputs (like sample size.....) I should give to the XRD operator, and what outputs I will get from there
Can someone (Those who did the experiment) explain this 🙏🏻🙏🏻, Your answer can help my research.
If possible I will send a direct message to the commentators, to ask more questions in this
Thanks in adavance 🙂
Currently, I am undertaking an internship focused on the chemical, physical, and mechanical characterization tests of polyamide 12 powder, aimed at improving its properties. Could you offer me some recommendations to guide my research ?
Hi,
I'm conducting compressive mechanical tests on jello material on a rheometer HR20 by TA Instruments. The cross hatched top plate is 8mm in diameter and circular in shape.
I'm testing hockey puck shaped jello samples ( 8mm in diameter, 2mm in height) and calculated the area under the curve given by the software.
1. I'm getting results as Pa %. Don't the numbers seem too high for a small soft sample? (I triple checked my input dimensions and down speed).
2. I generated another graph from the same data with um on the x axis instead of %. The numbers make more sense this way but I need help equating between this value and the one from the first graph(as they should be the same when manipulating units).
3 To my understanding, area under the curve is toughness which should be provided in units as J/mm3. Does anyone know how to convert the values from the previous 2 questions to J/mm3?
Please help if you understand this problem, it is greatly appreciated!


Nanoindentation is a attachment with AFM or it is a separate testing procedure? Nanoindentation gives property at nanolevel? Young's modulus, Hardness, Stiffness, Load vs Depth, Load Vs Hardness properties alone cane be obtained using nanoindentation or any other properties can also be known using nanoindentation? Where I can get all these things done in India? Please share your suggestions. Many of the prestigious institutions saying machine under maintenance, machine not working or operator not available.
I like to do some project in surface engineering. I like to coat surface of automobile piston to improve its heat resistance and wear. Please suggest what type of coating is done. And what are the test we need to take after the coating to know about the status after coating.
Hi, I am studying the effect of stacking sequences on the energy absorption and specific energy absorption under three points bending load of small beams cut from plates. Indeed, I have manufactured some fiber/resin composite plates from which I have cut some small samples. I need now from the load-displacement curves to get the energy absorption curves and the specific energy absorption curves. All the papers that I found apart from very few are presenting this energy absorption formulas and curves in the case of tubes presenting under crushing load many peaks. Me I have just one peak for each curve. Is there a way to get the energy absorption and the specific one from this load-displacement curves? Thanks.
hello everyone,
I have tested a sample of bulk fill dental composite for mechanical features and the results are confusing. The compressive strength should be lower than the flexural strength in majority of materials including dental composites and it has been reported in previous researches. Testing conditions are mentioned below. have anyone faced this problem? does anyone know how to fix it?
3 point flexural test: (as mentioned in ISO4049)
Results: 114MPa
sample dimensions: 2*2*25mm
distance between fixtures: 20mm
cross head speed: 1mm/min
curing protocol: 9 points on each side, each 15s
compression test:
Results:80MPa
sample dimensions: cylinder d=4, h=6
cross head speed: 1mm/min
curing protocol:15s on each side, 15s on two points of lateral sides
The variable range hopping
mechanism is characterized by
R = R0exp(T0/T)p . What is the physical significance of T0 (Mott temperature)?
Dimension in LengthXWidthXThickness for an epoxy resin composite for Mechanical Studies.
Is it possible that the mechanism of stress corrosion cracking(SCC), in PLA is related to factors such as the crystallinity of the polymer, the pH of simulated body fluid, and the magnitude of the applied load?
Best regards.
Hi !
I am getting very thin membranes from electrospinning, so it is difficult to perform a mechanical characterization in a universal testing machine. Is there any form that is useful for estimating the tensile strength and / or elastic modulus of nanofibres?
The substrate to 2D material interaction has its impact on the adhesion properties, so the adhesion energy measurements have been carried out for 2D materials lying over different substrates. The pressurized bubbling test is used to find out the adhesion properties of 2D materials in two ways: Membrane analysis and non-linear plate analysis. What could be the effect of polymer encapsulation of 2D materials on its surface adhesion energy?
Poisson’s ratio is the ratio of transverse contraction strain to longitudinal extension strain in the direction of the stretching force.
I am making Alginate microspheres using microfluidics technique and intend to do mechanical characterization like compression, deformability. However, I can hardly see the beads the microscope camera. I used water soluble dyes such a ink dye, food coloring. But it is not improving. It would be great if I could get some suggestions.
I am working on the Aluminium based metal matrix composites. For mechanical characterization need to know possible effect of porosity on the properties like Ultimate tensile strength, % elongation, microhardness, impact strength etc.
Which parameter should I add to the software?
Young's modulus? Poisson's ratio? And I wanna know where could I find those data?
With all my thanks.
What according to you should be researched/accessed with respect to WC based solid lubricant tools? What is your view with respect to future research in this area? (For e.g. Tribological study etc..)
Thanks in advance..
Hi Altruists. I wish to study my doctoral program in SHT( self healing technology). I would like to know any research gap for the development for self healing polymer composites. I have ambition to make this technology as a real application point of view..Not just study...want to develop something new innovative material. Therefore i'm kindly requesting to all the researchers who are working this area please provide me some details and journals about the current development and if possible some research gaps..
I will be grateful to everyone
Thanking you
Linto George Thomas
Hi Dear Researchers
What are the new and advanced methods for determining the mechanical properties of the material?
I want to know about new and more efficient methods which you recently used or using for investigation of mechanical properties of materials.
Thank you so much
I am looking for few reputed journals to publish my work
How much time you devote for writing different sections of the article ?
How much time you take to write an article if results are with you ?
I am doing quasi static and high strain rate compression and tension test but the yield value are different. Compression yield is grater than tensile yield. What is the reason behind it.
I need to know if Taguchi is a good model to reach the best answer for GTN parameters.
We are studying the effect of combine (Shear and tension) loading on failure of Metallic structure (Aluminum and mild Steel). We observed that failure strain in Pure shear is higher than the Pure Tension loading. Though stress developed in the Pure tension loading is higher than the Pure shear loading. I do not able to understand the proper reason behind this.
Greetings fellow researchers!
I am experimenting with thick plate (9.5 mm) AA5083-H321 (non-heat treatable) and AA6061-T6511 (heat treatable) using the same FSW tool (tapered, threaded, three-flats). Several trials have confirmed that the process window seem to be very different, i.e. AA5083 has very narrow process window that can yield defect-free samples, while AA6061 has a large one. Even using a 0.056 mm/rev revolutionary pitch (slow, hot weld) in AA5083 FSW sometimes results in intermittent voids at the boundary between shoulder-driven flow and pin-driven flow. AA6061 can go with a much higher rev. pitch without a problem.
My first guess for the difference was flow stress, but I have looked at the flow stress from available data (Kaufman's handbook) of both alloys at elevated temperatures and it seems rather identical.
Any ideas/suggestions are greatly appreciated.
For your information, the tool shoulder and pin diameter is 15 mm and 6 mm respectively. A 2.5deg tilt angle was used.
Thank you in advance!
I want to carry out carry out Mechanical characterization of fiber and matrix individually for Polymer Matrix Composites. SO kindly suggest me the ways to do the same.
Specimen Dimension : E8 standard (12.5 mm wide)
Dear all,
I am currently trying to find out Young's modulus of my crosslinked polymer structures with Nanoindentation instrument. I chose appropriate method for characterizing Young's modulus of my polymer. However, I have no idea about Poisson's ratio of my crosslinked polymer. I chose 0.3 as first approximation, however I do not have enough number of sample to see difference for Young's modulus for different Poisson ratios.
My question is simple: Does Poisson's ratio dramatically affect the results of my measurements? I entered 0.3 and I have some values, but, what if I had chosen 0.4 or 0.1, would I have had similar results?
I will be waiting for your answers. Thank you all.
To determine the tensile strength of a particular steel, I have prepared sub size tensile specimens. The results obtained are not in accordance with the standard value of that material. What multiplying factor should be used for a round tensile specimen of 8 mm diameter?
Regards, I need to make a comparison of the data obtained experimentally in the tests of compression, bending, thermal conductivity and specific heat of the mortar reinforced with randomly distributed cabuya fibers. Is there any mathematical equation?
Dear colleagues,
I have a need to compare (not very precisely) mechanical properties of two materials. The first one is solid-like material (fibers mat) and the second one is a weak gel. I have a rheometer and a simple tensile machine working under creep mode only. What I was going to do is to determine Young’s modulus, E of the mat on the base of stress-strain curve. Then, to determine shear modulus, G of the gel and to compare them using a well-known relationship E=2G(1+u). Could anyone recommend me a suitable testing mode for G determination? Which settings should be applied (I believe they should correlate with the ones used for tensile test)? Can the complex dynamic modulus in LVE region be used for this purpose? All suggestions are appreciated.
I have evaluated the S-N curve for NiTi wire with cycle assymetry of R=0.2. Is it possible to use this curve for numerical durability analysis of the structure using MSC.Fatigue? How can be the S-N curve corrected for a real loading cycle which has different mean stress than 0.2?
We have a pellet of size 30 mm diameter and 6 mm. thickness,it is a metal matrix composite, how i am supposed to measure the tensile strength of it, by which machine or facility or method it can be perform?
i want to know the advantages & disadvantages of mechanical (specifically sand blasting) & chemical finishes. The end product for finishing is composite sheet as well as ingot having main matrix of Aluminum Alloy6061. furthermore also want cost comparision of both techniques.
Thanks in advance
What is the relation between hardness and tensile properties.it often leads to confusion .is it proper to predict the hardness behaviour of alloys on a general basis from tensile properties.is increse in hardness of alloys leads to increase in tensile properties. And if so what about brittleness and %elongation.
Any answer and analogy
will be highly appreciable.
I adhere strain gauges on composite specimens and amplify the signal with HBM Spider8.
The problem is that the strain gauge reading suddenly jumps to -10'000 microstrain at some level ( ~ 3500 microstrain ).
The strain gauge does not seem to break in such a low level and it should have shown a small value if it was detached from the specimen.
Does anyone know the cause of such a problem and its possible remedy?
When we take the slope of stress strain graph from different points it will give different values of Young's modulus
I want to perform compression test for a composite sample. What should be the dimensions of the sample? Can anyone provide ASTM protocol for compression testing?
Failure of filament wound composite pipes is a result of both hoop and longitudinal stress , and ASTM D2290 only give us the hoop tensile strength.
Hello, For measuring the softening kinetics I am planning to do the stress relaxation tests for cylindrical sample on a dilatometer. After the first hit, from my understanding the sample is held at constant strain between the tool and force is measured. How is the softening kinetics realised for a material by this method of force measurement? Thank you.
I have carried out a compressive test in a ceramic-metal composite and I am not sure if there is there is a contribution of the plates in the stress-strain graphic obtained. Is there any equation to correct the possible effect of the plates, taking into account their stiffness?
Thank you!
I need to create the model for additive manufacturing of Ti6Al4V fatigue specimen in ANSYS/COMSOL and afterward, I need to analyze the low cycle fatigue behavior of the same pertaining to various strain controlled cases. Could anybody please help in the modeling of additive manufacturing and simulation for fatigue behavior of the same?
I'm working on material torsion strength, so I have to do the test of torsion specimen test according to ASTM standard
if anybody knows the same please reply me
does Thin film deposition (say sputtering) presents possibility of enhancing mechanical properties (substrate ) ? specifically from TRIBOLOGY point of view, for some industrial applications.
as film deposited shall be of nano level hence effect of base/substrate will affect prominently say in WEAR
I want to model the deflection profile for the Aluminium sample prepared using powder metallurgy process. I have the actual density of the sample but have no idea of the Young's Modulus. How do I model the deflection profile?
Dear experts,
Joint rigidity can be defined as the resistance to angular bending of a T-joint
under a unit moment applied to the joint. i.e, joint rigidity = m/theta. Can anyone show some numerical example of how it is being actually calculated? Though in the following article, the authors have calculated the joint rigidity to find the best welding sequence, it is not very clear how it was calculated. Can anyone please explain.
With best regards-
Debabrata.
Hello,
Investigating whether if using a DMA machine has any disadvantages to using mechanical testing equipment (tensile machine) to plot creep master curve of polymers. I am thinking of doing some accelerated aging studies so to plot the long term behaviour of these polymers in shortest possible time frames.
any recommendation would be highly appreciated
Nazli
Extensometer has to be removed before sample fails to prevent damage to the device. If that's the case how do I obtain the strain at failure (since extensometer is removed before failure)? Do I extrapolate?
Btw, the composite I have tested is a brittle material with linear curve
I would like to obtain area under stress-strain curve (modulus of toughness) from here.
Thank you very much :)
We applied the indention test to four different metals, aluminum, steel, bronze, brass. The area of indention was calculated and ultimately the Brinell numbers were calculated. How do we determine the metals' tensile strength based on these hardness numbers?
What is the minimum percentage of elongation required to do cold working in aluminium alloys? (Please suggest some references / standards)
ASTM STANDARDS FOR MECHANICAL CHARACTERIZATION OF PARTICULATE REINFORCED POLYMER COMPOSITES
Sounds like there is no research done for finding the Young's modulus of nougat. But I need that for my dissertation to calculate the stress required to break a chocolate bar with nougat in it.
Halping-Tsai is a widely used model for the prediction of tensile modulus of composite. What is shape factor value for cylindrical fillers.
Methods 1
1) Pre-tension specimen at ambient temperature, extensometer is zero at room temperature (less than 50% of yield stress)
2) Attached extensometer
3) Set load to 0N
4) heat up the extensometer with specimen to test temperature at load = 0N
5) Extensometer value that drift from 0 is then calculated to apply a new gauge length
Method 2
1) Zero set the extensometer at ambient temperature and attached on specimen
2) Heat up the assembly to test temperature at load = 0N
3) Extensometer value that drift from 0 is then calculated to apply a new gauge length
Method 3
1) "zero-set' the extensometer at ambient temperature
2) Heat up the specimen and extensometer (ceramic tips) until specimen hits thermal equilibrium
3) Install the extensometer onto specimen
4) Extensometer reading deviate from 0 is recorded and calculated to change the gauge length for experimental test.
For example:
extensometer reading= 0.004532mm/mm
gauge length = 14mm
Final gauge length= 14mm + (14mm*0.004532) = 14.063mm
May I ask what are the procedure of setting up an high temperature extensometer? Following is what I did for experiment:
1) "zero-set' the extensometer at ambient temperature
2) Heat up the specimen and extensometer (ceramic tips) until specimen hits thermal equilibrium
3) Install the extensometer onto specimen
4) Extensometer reading deviate from 0 is recorded and calculated to change the gauge length for experimental test.
For example:
extensometer reading= 0.004532mm/mm
gauge length = 14mm
Final gauge length= 14mm + (14mm*0.004532) = 14.063mm
My samples were of different thickness i calculated the span as per ASTM D790. But iam not sure what should be the overhanging on both sides. Does overhanging length have effect on the flexural properties.
So I've some strain controlled tension compression test data on 3D-printed material, of which I've calculated the strain energy per cycle and I wish to be able to evaluate the fatigue life. Is this possible without fatigue test data?
I know for some strain energy equations I need the fatigue strength and ductility exponents/coefficients, is there anyway to determine these other than from fatigue tests? As its 3D-printed there doesn't seem to be estimated values available.
I could also use an SN curve from literature, if it would be possible to convert this to a Energy-Life curve?
Any suggestion or recommended reading would be appreciated.
I need to failure stress for cylindrical samples tested under dynamic tensile (Gopkinson-Kolskiy’s split bar)
1. What is the yield strength and tensile strength in the above graph???
2. How can I calculate the young’s modulus of this curve???
3. Is the end point ‘c’ is the breaking stress/strength???
Can we design a specimen with larger gauge length compared to that of extensometer (feeler arms)
energies involved in ductile failure
I expect much lower Young modulus comparativly to solid material.
On the other hand I can offer additional material characterization of your metalic foams. What can you say?
I am trying to compare the mechanical properties (i.e. yielding stress, young modulus, maximum elastic strain) of different piezo-ceramics.
I wish to find a comprehensive reference or a online database will be even better.
After plotting the data measured using raw data for a uniaxial tensile test using axial clip-on extensometer on an electro-mechanical Instron system...I have noticed that some stress-strain graphs are not smooth and "step-wised"="serrated"="noise" throughout the elastic and plastic region.
Could it be an issue related to improper alignment of clips prior testing? The clips were chosen carefully to mach the thickness of the specimen, and I don't really think there had been slippage during extension since the two blades were firmly holding onto the specimen.
I understand the reason for serration during plastic region, however why is this also occurring in the elastic region?
So, it is most likely due to not having properly tightened grips holding the specimen.
Thanks.
I would like to know the mechanical strength of single ZnO nanorod of 1 micron length and 100 nm diameter. Is it possible to measure? How?
How do I correct the stress-strain curves obtained from hot Compression test?
To determine the tensile strength of hybrid aluminum composites
Hello Everyone,
I want to make fatigue test on a steel plate sample but i am looking for a standard for it. Most of tests are conducted on cylindirical samples but my sample is plate.
Another question is that, how can i determine test parameters like as frequency, load and cycle for fatigue test ?
What force will be used?Ramp force or standard force?Frequency?
Since last time, I key in the value of 0.001N force, error sign pop out.
Dear Sir,
I want to measure clamping force which is generated on the outer surface of collet. Kindly go through the attached pdf file for explanation.
Actually I want to measure deflection and force. Can a single device measure both of this ?
Can strain gauge give me pressure generated due to the expansion of the collet ?
See Attached pdf for clarification. I think if a strain gauge is wrapped around the cylindrical surface of collet, stresses/force can be measure.
Waiting for your reply.
Thanks.
The main objective is to evaluate these propriendades and relate to the energy needed to disintegration of this material.
When I did tensile tests on a ultrahigh strength steel dog-bone bar, it usually broke down before it got yield. How can I avoid this and get an entire tensile curve?
I want to evaluate the mechanical properties of the interface between two bonded sheet metals. the interface thickness is around 2-5 um. Is there an experimental method or a characterization procedure that can evaluate the mechanical properties of the developed interface?
I need to find out the tensile strength of a single fibre or coconut coir using simple methods.
I have studied at CP Ti sheet grade 2 and i have observed that upper and lower yield point in stress-strain curve tested in uniaxial tension. This phenomenon gets more pronounced when testing at higher temperature.
I am just wondering if i can understand by elucidating oxygen as solute atoms pinned dislocation to cause increase in stress until reaching a limit level to unpin dislocation so there is a stress drop afterwards.
in my case I will heat a definite size of beam in the furnace..... the temperature would be in the order of 2000C and 4000C........ then after the heated specimens will be taken out and testing for flexure in the UTM. now I want to know how to find the radius of curvature of the specimen.if someone have a valid method please help me out. thank you
I want to determine approximate plateau stress from Stress Vs Strain curve (Fig 1) where the stress is not almost constant in plateau region. I have obtained the densification strain using energy efficiency-based approach.
Is it appropriate to use the formula mentioned in figure 2 to find plateau stress.
where, εa is nominal strain . If yes, then what shall I consider the value of εa ?
Or any other alternative ?
Regards,


I want to create high strains up to 4 or 5 on the testing specimen (metal-steel) until the failure. Is there a way to create such strains by using traditional compression equipment?
What are various types of mechanical characterization techniques for pharmaceutical dosage forms?
Smear layer is formed on the dentin surface very easily; and removal of it may be challenging.
How can we check the presence/absence of smear layer on dentin? What kind of clinical, chemical, physical and surface mechanical characterization can we do?
What are main methods for reducing the pulling force in wire drawing process?
Sample consists of width 14mm and W=2mm. I tried to perform the 3-point bending tests on macro sized instron machines but the samples failed prematurely before the software could validate the rests.
I recently found out about Micro-tests equipments under Gatan (UK) however the usage of such equipments is not clear in many papers. Could someone shed some light on how to perform J-integral measurements on such samples?
I am working on the mechanical characterization of micro-tissues using atomic force microscopy (indentation test). We want to model the micro-tissue as fluid filled poroelastic spherical shell. Is anyone familiar with the modeling? Thanks a lot!
I am performing a lap shear test on aluminum specimen for which 10 KN load cell of ultimate tensile machine (Instron) would be sufficient. So, if I perform the lap shear test on 100 KN load cell, the accuracy (sensitivity) of result is affected or not?
at lower strain (elastic-plastic region), FEA using ABAQUS shows that the CF (constraint factor) for Ti-6Al-4V, first increases and then decreases with increase in temperature. however, at higher strain (i.e., fully plastic region) the CF increases and then become constant....
but literature which was done experimentally on same material(2006) shows CF decreases at lower strain and becomes constant at higher strain with increase in temperature...
I would expect that commercial Al alloys like 2024, 6061 and 7075, which have been heat-treated (age-hardened), have lower ductility than pure Al, and thus the fatigue behavior/fracture toughness for pure Al is better than for the alloys. Is this correct?
Thanks
Hello everyone, I am trying to set up a "nondestructive testing lab" for casting metal. Please suggest any nondestructive testing equipment. If possible, then send me the supplier address.
Thank You.
Today's need for cost efficient design and engineering of structures suffers from the availability of material databases which includes the mechanical properties of metals as well as of other construction materials. Especially polymers, fibre reinforced polymers, ceramics, fibre reinforced ceramics, fibre reinforced wood and other more or less exotic materials are not included. Any suggestions?
When it comes to material property there are many terms like toughness, stiffness, resilience, hardness,elasticity etc. So what does one compare between two samples in order to determine the mechanical superiority without any conflict?
Also is it possible that, avoiding all these above terminologies - using just the numerical values of Young's modulus, yield stress (and ultimate stress) to decide which one's better?
I want to find the cross link density of a composite material. I have DMA results of that composite. Can anyone help me to find cross linking density?
How to estimate the strength contribution from low angle grain boundaries
Why could someone have a dispersion in the measured hardness or reduced elasticity modulus data? And what is the effect of the grain size (case of ceramic sample) on the obtained values?
1- Diffusion
2- Corrosion
3- decrease of dislocation
4- increase of vacancy
5-Phase Transformation
6- precipitation or resolved precipitation
7- Oxidation
I have casted a rod of A356 alloy alloy and got the compression test samples fro the center of it. The elastic modulus was measured to be 9 GPa which is far from average which has been reported (72 GPa). Is it possible to be like this or it could be because of the problem in calibration of testing machine. I don't think that the microstructure and casting defects can cause such a high difference.