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I need to perform Residual stress measurement by XRD using sin2 ψ method for SLM components, So what are the inputs (like sample size.....) I should give to the XRD operator, and what outputs I will get from there
Can someone (Those who did the experiment) explain this 🙏🏻🙏🏻, Your answer can help my research.
If possible I will send a direct message to the commentators, to ask more questions in this
Thanks in adavance 🙂
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You may find some useful information in the preprint article link http://dx.doi.org/10.13140/RG.2.2.23849.40808
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Currently, I am undertaking an internship focused on the chemical, physical, and mechanical characterization tests of polyamide 12 powder, aimed at improving its properties. Could you offer me some recommendations to guide my research ?
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Polyamide 12 powder thermal conductivity varies with packing density and temperature, with inter-particle bonding being the primary factor influencing its performance in laser sintering. Temperature and time exposure are the most influential factors for deteriorating polyamide powder properties in the laser sintering process, affecting the quality of produced parts.
Laser sintering of polyamide 12 powder significantly impacts the microstructure and mechanical properties of sintered parts, with particle size distribution and crystallization temperature being key parameters in porosity formation. Using different ambient conditions and pretreatment can reduce the degradation of polyamide 12 powder in selective laser melting processes, resulting in better part properties. High-temperature flow properties of polyamide 12 powder deteriorate significantly, but agglomeration is excluded in the 100-140°C range, making it safe for laser sintering applications.
Please Find out more researches that might be useful:
· Heliyon, 9 (10) 2023: e21042 DOI: 10.1016/j.heliyon. 2023.e21042
· e-Polymers, 22(1) 2022:858-869 DOI: 10.1515/epoly-2022-0078
Best regards,
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Poisson's Ratio
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Theoretically, it doesn't matter whether the specimen is rectangular or circular, But technically a problem may arise with circular specimens if you use knife edges on your transverse extensometer. The knives may bite into the specimen by an unpredictable depth, depending on radius. On flat surfaces their clamping force is distributed. It is not a coincidence that testing standards like ASTM E132 advise to use rectangular cross-section for measuring Poisson's ratio.
Also, it is beneficial to have specimens as wide as possible to increase gauge length of transverse measurement. At the same time it is not wise to increase greatly the overal cross-section, because that may require buying a new, testing machnie with bigger force limit ). Rectangular shape allows to vary with and thickness independently.
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Hi,
I'm conducting compressive mechanical tests on jello material on a rheometer HR20 by TA Instruments. The cross hatched top plate is 8mm in diameter and circular in shape.
I'm testing hockey puck shaped jello samples ( 8mm in diameter, 2mm in height) and calculated the area under the curve given by the software.
1. I'm getting results as Pa %. Don't the numbers seem too high for a small soft sample? (I triple checked my input dimensions and down speed).
2. I generated another graph from the same data with um on the x axis instead of %. The numbers make more sense this way but I need help equating between this value and the one from the first graph(as they should be the same when manipulating units).
3 To my understanding, area under the curve is toughness which should be provided in units as J/mm3. Does anyone know how to convert the values from the previous 2 questions to J/mm3?
Please help if you understand this problem, it is greatly appreciated!
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Regarding the 3rd question, the area under curve represents toughness (amount of work done /unit volume) of material specimen, In you case it is 96.1kPa %. The tensile strength is however, ~580.1 kPa = ~ 0.6 MPa. and the Youngs (elastic) modulus is ~ (580.1 /95.5)*(100/1000) = 0.61MPa
However, i am not sure if there are direct conversion units from Pa% to J/mm^3 .
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Nanoindentation is a attachment with AFM or it is a separate testing procedure? Nanoindentation gives property at nanolevel? Young's modulus, Hardness, Stiffness, Load vs Depth, Load Vs Hardness properties alone cane be obtained using nanoindentation or any other properties can also be known using nanoindentation? Where I can get all these things done in India? Please share your suggestions. Many of the prestigious institutions saying machine under maintenance, machine not working or operator not available.
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Nanoindentation is a separate testing procedure that is often used in conjunction with Atomic Force Microscopy (AFM). It is used to measure properties at the nanoscale, such as Young's modulus, hardness, stiffness, and load vs. depth and load vs. hardness. Other properties can also be measured using nanoindentation, depending on the specific application. In India, there are several institutions that offer nanoindentation services. These include the Indian Institute of Technology (IIT) Delhi, IIT Bombay, IIT Madras, IIT Kanpur, IIT Hyderabad, and the National Institute of Technology (NIT) Surat. Additionally, there are several private companies that offer nanoindentation services, such as NanoTest India, NanoTest Solutions, and NanoTest Technologies. If you are having difficulty finding a nanoindentation service provider, it is possible that the machine is under maintenance or the operator is not available. In this case, it is best to contact the service provider directly to inquire about the availability of the machine and the operator.
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I like to do some project in surface engineering. I like to coat surface of automobile piston to improve its heat resistance and wear. Please suggest what type of coating is done. And what are the test we need to take after the coating to know about the status after coating.
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Dear Dr. Nekin Joshua ,
a piston can be made more efficient with a ceramic coating, which improves the device’s heat reflection and transfers part of the detonation energy into the fuel burning phase. Ceramic coated pistons can assist higher fuel burning efficiency and reduced carbon accumulation, which in turn makes detonation more effective.
For more details, please see the source:
-Ceramic Coating of Automotive Components by THOMAS for Industry
My best regards, Pierluigi Traverso.
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Hi, I am studying the effect of stacking sequences on the energy absorption and specific energy absorption under three points bending load of small beams cut from plates. Indeed, I have manufactured some fiber/resin composite plates from which I have cut some small samples. I need now from the load-displacement curves to get the energy absorption curves and the specific energy absorption curves. All the papers that I found apart from very few are presenting this energy absorption formulas and curves in the case of tubes presenting under crushing load many peaks. Me I have just one peak for each curve. Is there a way to get the energy absorption and the specific one from this load-displacement curves? Thanks.
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Himadri Nath Saha whats the difference between this method in the article and simple multiple force to displacement one by one?
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hello everyone,
I have tested a sample of bulk fill dental composite for mechanical features and the results are confusing. The compressive strength should be lower than the flexural strength in majority of materials including dental composites and it has been reported in previous researches. Testing conditions are mentioned below. have anyone faced this problem? does anyone know how to fix it?
3 point flexural test: (as mentioned in ISO4049)
Results: 114MPa
sample dimensions: 2*2*25mm
distance between fixtures: 20mm
cross head speed: 1mm/min
curing protocol: 9 points on each side, each 15s
compression test:
Results:80MPa
sample dimensions: cylinder d=4, h=6
cross head speed: 1mm/min
curing protocol:15s on each side, 15s on two points of lateral sides
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There is no physical meaning in a higher bending strength of a brittle isomorphic material than in compression strength. The compressive strength simply has to be higher. Could it be that the cross section of the compressive specimen is larger than that of the flexural specimen and therefore the cylindrical specimen is not fully cured? In order to exclude the effect of unequal curing on the strength measurement, both types of specimens would have to be made from the same piece of pre-cured material.
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The variable range hopping
mechanism is characterized by
R = R0exp(T0/T)p . What is the physical significance of T0 (Mott temperature)?
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Dr. Abdulla Bin Rahaman in addition to the right and the elaborate answer of Prof. Dmitriy Shevchenko I can add that if we take into account the order of magnitude
T0 ~ 16 /(NF a3) * where a is the ratio in which a quantum state is a localization regime, but without external H. This expression is more realistic for metallic alloys where N(ε) ~ (ε - εF)2 and it has to be with the Shklovsky B.I., Efros A.L. theory of percolation and conductivity in highly heterogeneous media.
Experimentally it has been found years ago T0 ~ 300 K in the galvanomagnetic properties of epitaxial germanium films forming a part of planar heterostructures
* Kinetic effects of strong localization in planar heterostructures p-Ge/i-GaAe by O. Mironov and S. Ghistyakov. Ukrainian, 1987, Academic of Sciences Institute of RadioPhysics
Best Regards.
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Dimension in LengthXWidthXThickness for an epoxy resin composite for Mechanical Studies.
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From a more general point of view, what you are asking for is generally called a "MRV", as in Minimum Representative Volume.
That is, the minimal volume you can work upon and have a representative result for bigger scales.
I can't help you with your specific issue but when MRV is not known, it should be researched : measure whatever you are measuring on different volumes of growing dimensions and look for when the result stabilizes. This would be your MRV for THAT measurement (not necessarily for others).
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Please explain.
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Hexagonal boron nitride nanosheets (BNNSs) are promising two-dimensional materials to boost the mechanical, thermal, electrical, and optical properties of polymer nanocomposites. Yet, BNNS-polymer composites face many challenges to meet the desired properties owing to agglomeration of BNNSs, incompatibility, and weak interactions of BNNSs with the host polymers.
Given the mass barrier properties of 2D nanosheets, the high surface area of BNNSs has the potential to reduce the oxygen and decomposed volatile gas flow within the nanocomposite matrix. Hence, reduced oxygen and decomposed gas flow promote the thermal stability of nanocomposites. On the other hand, the incorporation of BNNSs into polymer materials affects the optical properties of the corresponding composite materials. The main reason for the optical property changes is the light scattered by the BNNSs. The nanosheet size and agglomerates of BNNSs, and the defects formed within the nanocomposites are the source of such light scattering. Different strategies are developed to minimize the light scattering such as distributing the BNNSs uniformly within matrix, developing stronger interphase, and downsizing the BN nanosheet sizes. Such approaches require good control of downsizing BNNSs as well as modification of BNNSs. The surface modification includes functionalizing BNNSs with appropriate functional molecules in order to increase the miscibility of nanosheets into polymer matrix and form chemical bonding between nanocomposite constituents. The other optical properties such as UV and IR-wavelength blocking also require good control of the above-mentioned factors to develop the desired properties into polymer nanocomposites.
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Is it possible that the mechanism of stress corrosion cracking(SCC), in PLA is related to factors such as the crystallinity of the polymer, the pH of simulated body fluid, and the magnitude of the applied load?
Best regards.
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Dear Milad
The phenomenon of SCC normally occurrs in polycrystalline metallic alloys that are succeptible to a combined of corrosion,i.e.,chemical dissolution, and a tensile deformation. Therefore,the possibility of SCC of PLA is slim to impossible .
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Hi !
I am getting very thin membranes from electrospinning, so it is difficult to perform a mechanical characterization in a universal testing machine. Is there any form that is useful for estimating the tensile strength and / or elastic modulus of nanofibres?
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See the paper: How Nanofibers Carry the Load: Toward a Universal and Reliable Approach for Tensile Testing of Polymeric Nanofibrous Membranes
Macromolecular Materials and Engineering, 2021, 2100183
Currently, ASTM or ISO standards for tensile properties evaluation of electrospun nanofibers/nanofibrous mats are not available.
Most researchers recommend using a paper frame to fix the nanofibrous membrane for preventing nanofibers damage and better handling the specimen.
However, a more critical problem is the correct normalization of the force recorded by the load cell during the tensile test to obtain the stress-strain curve and, consequently, calculate elastic modulus (Young's modulus) and strength. Indeed, to calculate the stress, the membrane thickness measurement is necessary. However, the measured thickness is affected by the pressure applied to the porous mat during its measurement, so it is impossible to measure the "right" thickness and, as a consequence, the specimen section. To bypass this problem, a load normalization based on sample mass instead of its cross-section area is helpful.
Since the mass measurement is reliable, the calculated stress, elastic modulus, and strength are, in turn, reliable. Furthermore, this method reduces errors in load normalization owing to any thickness variation in the specimen, and the contribution of the mat porosity is discarded. Moreover, it is very powerful when dealing with membranes with a very low thickness, being in such cases the thickness measurement very tricky and completely not reliable.
More information about the tensile test data normalization based on specimen mass (and other very easy-to-measure quantities) can be found on the research article:
---> How Nanofibers Carry the Load: Toward a Universal and Reliable Approach for Tensile Testing of Polymeric Nanofibrous Membranes
Macromolecular Materials and Engineering, 2021, 2100183
This paper also presents a data fitting model applicable to tensile test data of nanofibrous mats, as well as the effect of nanofiber diameter and nanofibers crossings on the tensile behaviour of membranes made of nanofibers.
See also the following videos:
---> How to correctly prepare nanofibrous mat specimens for tensile testing
---> Reliable tensile testing of nanofibrous mats
In the following papers, the proposed mass-based normalization method was positively applied to different nanofibrous mats, even rubber (elastomeric) nanofibers:
---> Rubbery nanofibers by co-electrospinning of almost immiscible NBR and PCL blends
---> Morphology, thermal, mechanical properties and ageing of nylon 6,6/graphene nanofibers as Nano2 materials
---> Rubbery-Modified CFRPs with Improved Mode I Fracture Toughness: Effect of Nanofibrous Mat Grammage and Positioning on Tanδ Behaviour
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The substrate to 2D material interaction has its impact on the adhesion properties, so the adhesion energy measurements have been carried out for 2D materials lying over different substrates. The pressurized bubbling test is used to find out the adhesion properties of 2D materials in two ways: Membrane analysis and non-linear plate analysis. What could be the effect of polymer encapsulation of 2D materials on its surface adhesion energy?
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The interaction in your given state of polymer and 2D material is expected to increase which is surface, contaminants, and interaction capacity based.
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Poisson’s ratio is the ratio of transverse contraction strain to longitudinal extension strain in the direction of the stretching force.
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Dear Mukesh Pandey many thanks for your interesring technical question. I'm certainly not a proven expert in this field. However, I can recommend to you the following useful article which might help answering your question:
Poisson’s Ratio of Layered Two-dimensional Crystals
This paper can be freely downloaded as public full text. Also please see the following relevant RG links:
The Size- and Chirality-Dependent Elastic Properties of Graphene Nanofilms
and
Probing the Young’s modulus and Poisson’s ratio in graphene/metal interfaces and graphite: a comparative study
Good luck with your research! 👍
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I am making Alginate microspheres using microfluidics technique and intend to do mechanical characterization like compression, deformability. However, I can hardly see the beads the microscope camera. I used water soluble dyes such a ink dye, food coloring. But it is not improving. It would be great if I could get some suggestions.
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Just an idea, use a dye, like fluorescein Na.
Regards,
Joachim
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I am working on the Aluminium based metal matrix composites. For mechanical characterization need to know possible effect of porosity on the properties like Ultimate tensile strength, % elongation, microhardness, impact strength etc.
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Dear Dr. Pardeep Saini ,
generally, increasing content of porosity will decrease the mechanical properties of MMC such as tensile strength, Young's modulus, Poisson ratio, and damping capacity. The presence of porosity decreased the mechanical properties of cast MMC as the failure process is initiated from the voids formed. Porosity has detrimental effects on the mechanical properties of castings because it introduces defects into the material composition. These defects are created by either shrinkage or trapped gases which both cause air pockets within the final cooled metal.
For more details, please see the following sources:
-EFFECTS OF POROSITY ON MECHANICAL PROPERTIES OF METAL MATRIX COMPOSITE: AN OVERVIEW
S. N. AQIDA, M. I. GHAZALI & J. HASHIM
Jurnal Teknologi, 40(A), 17–32 (2004)
-THE EFFECT OF POROSITY ON FATIGUE FOR CAST METAL MATRIX COMPOSITES
S.N. Aqida, M. I. Ghazali, J. Hashim
No journal info. (2015)
-Porosity in aluminium matrix composites: cause, effect and defence
Devinder Priyadarshi, Rajesh Kumar Sharma
MS AIJ,14(4) (2016)
-A Review on Properties of Aluminium Based Metal Matrix Composites via Stir Casting
V. Rama koteswara Rao, J. Rangaraya Chowdary, A.Balaji, D.Sai Krishna, B.P.R.Bhavabhuthi, G.Sreevatsava, K.Abhiram
International Journal of Scientific & Engineering Research, Volume 7, Issue 2 (2016)
Enjoy reading and my best regards. Pierluigi Traverso.
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Which parameter should I add to the software?
Young's modulus? Poisson's ratio? And I wanna know where could I find those data?
With all my thanks.
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Hey there,
you got any results on material model for PCL? :)
Stay healthy!
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What according to you should be researched/accessed with respect to WC based solid lubricant tools? What is your view with respect to future research in this area? (For e.g. Tribological study etc..)
Thanks in advance..
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Thanks Soumitra Paul sir for your extensive in depth answer. I will surely go through the articles.
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Hi Altruists. I wish to study my doctoral program in SHT( self healing technology). I would like to know any research gap for the development for self healing polymer composites. I have ambition to make this technology as a real application point of view..Not just study...want to develop something new innovative material. Therefore i'm kindly requesting to all the researchers who are working this area please provide me some details and journals about the current development and if possible some research gaps..
I will be grateful to everyone
Thanking you
Linto George Thomas
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Dear Sage,
Self-healing polymers are a new class of smart materials that have the capability to repair themselves when they are damaged without the need for detection or repair by manual intervention of any kind. One way to extend the lifetime of a material is to mitigate the mechanism leading to failure. Self-healing polymers and fiber-reinforced polymer composites possess the ability to heal in response to damage wherever and whenever it occurs in the material. This phenomenal material behavior is inspired by biological systems in which self-healing is commonplace.
Self-healing polymer composites possess the inherent ability to heal the damage event autonomically or non-autonomically with external intervention. These advanced materials can be commercialized if the challenges and limitations of different self-healing mechanisms are well known and considered. These include capsule-based healing systems, vascular healing systems, and intrinsic healing systems.
Development of self healing polymers-
The concept of self-healing polymers relies on encapsulation of monomers and catalyst and incorporating these encapsulated healing precursors into the polymer. When cracks are initiated in the polymer, the capsules rupture and healing monomers fill the crack and polymerize there, allowing healing of the crack.
The best-known self-healing materials have built-in microcapsules (tiny embedded pockets) filled with a glue-like chemical that can repair damage. If the material cracks inside, the capsules break open, the repair material "wicks" out, and the crack seals up.
Gap research-
The researchers successfully created a material capable of restoring the functions in electronics after a break. Still there is scope to work in the areas of electrical resistivity, breakdown strength, ion-diploe interactions and combination with shape memory alloys as a developmental application in sensing materials etc. Other challenges for the work are capsule-based healing systems, vascular healing systems, and intrinsic healing systems where work can be carried out. .
Hope it is helpful to you.
Ashish
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Hi Dear Researchers
What are the new and advanced methods for determining the mechanical properties of the material?
I want to know about new and more efficient methods which you recently used or using for investigation of mechanical properties of materials.
Thank you so much
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Dear Hossein Homayoun,
Let me introduce for your consideration an original method of studying the mechanical properties of polymeric materials.
Creep rate measurement with laser interferometer
Laser-interferometric creep rate meter (LICRM) is the original high-resolution method for investigation of the mechanical properties of solids, first of all, polymeric materials.
LICRM has been successfully applied to solving various problems of polymer physics and materials science. It allows to register precisely creep rates on the basis of deformation increment of 150–300 nm. This approach provided absolutely new experimental possibilities exhibiting the superiority in resolution and sensitivity to the conventional relaxation spectrometry techniques. Amongst such possibilities are creep studying on submicro-, micro- and meso-scale levels; revealing the connections between stepwise microplasticity and polymer morphology; getting kinetic information on creep at any temperature and deformation degree, the discrete analysis of dynamics within an each relaxation region; analyzing microplasticity, relaxations and phase transitions even in brittle materials; using creep rate spectra for non-destructive prediction of the temperature anomalies in mechanical behavior of materials, etc.
represents this method and some (not all) results of numerous studies performed with applying of LICRM setups for different polymeric materials in the form of bulk specimens, films or thin fibers
We are ready to provide more detailed information on your request.
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I am looking for few reputed journals to publish my work
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International Journal of Sustainable Engineering
Also, you can paste the abstract of your paper in the journal finder below to find the most suitable journal to publish on Elsevier
All the best
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How much time you devote for writing different sections of the article ?
How much time you take to write an article if results are with you ?
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A tricky question. For me, it depends on many different things. If I have all data collected it can take at least 2 weeks, as after writing an article I usually put it aside.
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I am doing quasi static and high strain rate compression and tension test but the yield value are different. Compression yield is grater than tensile yield. What is the reason behind it.
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The above answer does not seem satisfactory. Indeed, strain hardening, which is due to an increase of the dislocation, will occur whatever the loading direction is (i.e. tension or compression).
In my opinion, the most likely explanation for this asymmetry is the impact of processing. Indeed, during the fabrication of your alloy, a significant amount of plastic deformation has been used for forming (e.g. extrusion, rolling). Because this plastic deformation result in strain hardening, the yield surface of your alloy has significantly been altered by processing. Strain hardening is usually directional (i.e. kinematic hardening), which means that the evolution of the yield strength is direction dependent. The consequence is that, because of processing-induced hardening, the compression and tensile yield strength are different.
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I need to know if Taguchi is a good model to reach the best answer for GTN parameters.
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Answering w/o justification or complementing on questions are not welcome on an academic website. Here is not Linkedin or Facebook. Getting back to Shima's question. Usually Taguchi DOE is used in cases where you want to perform as minimum as possible number of iterations (or Cases). In my opinion, full factorial DOE provides the best accuracy, however, if you are limited in terms of time or expense associated with your analysis, then you can use other methods with less accuracy.
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We are studying the effect of combine (Shear and tension) loading on failure of Metallic structure (Aluminum and mild Steel). We observed that failure strain in Pure shear is higher than the Pure Tension loading. Though stress developed in the Pure tension loading is higher than the Pure shear loading. I do not able to understand the proper reason behind this.
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Hi,
It can depend on your material microstructure. Grain size and grain boundaries can significantly affect the strain behavior of any metal. When you apply shear load, the grain can slide on top of each other while, when you apply tensile load, the fracture mechanism is totally different.
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Greetings fellow researchers!
I am experimenting with thick plate (9.5 mm) AA5083-H321 (non-heat treatable) and AA6061-T6511 (heat treatable) using the same FSW tool (tapered, threaded, three-flats). Several trials have confirmed that the process window seem to be very different, i.e. AA5083 has very narrow process window that can yield defect-free samples, while AA6061 has a large one. Even using a 0.056 mm/rev revolutionary pitch (slow, hot weld) in AA5083 FSW sometimes results in intermittent voids at the boundary between shoulder-driven flow and pin-driven flow. AA6061 can go with a much higher rev. pitch without a problem.
My first guess for the difference was flow stress, but I have looked at the flow stress from available data (Kaufman's handbook) of both alloys at elevated temperatures and it seems rather identical.
Any ideas/suggestions are greatly appreciated.
For your information, the tool shoulder and pin diameter is 15 mm and 6 mm respectively. A 2.5deg tilt angle was used.
Thank you in advance!
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The width of the process window is determined by the plunging force value so that wider welding speed may be used at higher force values. Holes arise due to insufficient flow of plasticized metal into a zone behind the tool. 5083 may have strong adhesion to the tool and therefore bad stirring and flow capacity. We use 0.5 m/min welding speed at 550 rpm and 2600 kg force for welding 5083 5 mm thickness butt joints.
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I want to carry out carry out Mechanical characterization of fiber and matrix individually for Polymer Matrix Composites. SO kindly suggest me the ways to do the same.
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Dear Sir,
For Epoxy composites You can do four main Mechanical Test such as Tensile test, Compression Test, flexural test, Impact test. Further u can check its hardness property.
For fiber alone u can take tensile test, moisture absorption test, other than physical characterization of fibers are also possible by checking fiber density and determining fiber constituents.
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Specimen Dimension : E8 standard (12.5 mm wide)
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What will happen if the test is done in displacement control mode, with like 1 mm/min? Will it give different result compared to force control?
Thank you.
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Dear all,
I am currently trying to find out Young's modulus of my crosslinked polymer structures with Nanoindentation instrument. I chose appropriate method for characterizing Young's modulus of my polymer. However, I have no idea about Poisson's ratio of my crosslinked polymer. I chose 0.3 as first approximation, however I do not have enough number of sample to see difference for Young's modulus for different Poisson ratios.
My question is simple: Does Poisson's ratio dramatically affect the results of my measurements? I entered 0.3 and I have some values, but, what if I had chosen 0.4 or 0.1, would I have had similar results?
I will be waiting for your answers. Thank you all.
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Agree with the answer above but for the small error in calculation, 0.5^2 is 0.25, therefore the difference in Poisson's ratio for 0.1 and 0.5 will result in about 30% error in the measured modulus, assuming you have used a very stiff indenter material (typically diamond). Typically errors up to 10 % in calculated moduli are expected from indentation experiments, so may be the sensitivity to Poisson's ratio is therefore not significant.
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To determine the tensile strength of a particular steel, I have prepared sub size tensile specimens. The results obtained are not in accordance with the standard value of that material. What multiplying factor should be used for a round tensile specimen of 8 mm diameter?
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As prof said we have to follow the ASTM standard
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Regards, I need to make a comparison of the data obtained experimentally in the tests of compression, bending, thermal conductivity and specific heat of the mortar reinforced with randomly distributed cabuya fibers. Is there any mathematical equation?
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If you have enough date, that would be possible. Use any statistical software to do the comparison. Also, i think any equation is suitable for a specific material and for certain condations. It is deffecult to generalize a mathematical equation for all materials
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Dear colleagues,
I have a need to compare (not very precisely) mechanical properties of two materials. The first one is solid-like material (fibers mat) and the second one is a weak gel. I have a rheometer and a simple tensile machine working under creep mode only. What I was going to do is to determine Young’s modulus, E of the mat on the base of stress-strain curve. Then, to determine shear modulus, G of the gel and to compare them using a well-known relationship E=2G(1+u). Could anyone recommend me a suitable testing mode for G determination? Which settings should be applied (I believe they should correlate with the ones used for tensile test)? Can the complex dynamic modulus in LVE region be used for this purpose? All suggestions are appreciated.
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It is important that the rheological quantities measured for the solid and the gel are comparable. For example, a modulus (hardness) is something completely different from yield stress or breaking strength (strength): a cookie may be hard but have low strength, i.e. it breaks or crumbles easily. Modulus is measured in a small deformation test (linear range) whereas strength is evaluated in a large deformation test (non-linear range).
Your tensile tester operates in the creep mode (deformation vs. time at imposed constant stress). This gives the tensile compliance roughly equal to 1/E (Young's modulus). Ideally, for the gel this should be compared to the output of a stress-controlled rheometer, operating at imposed constant (small) stress. This gives the shear creep compliance J roughly equal to 1/G (shear modulus). Please note that E and G are generally time dependent. Equivalent results on the gel can be obtained in an oscillatory rheometer. If only a steady shear rheometer is available, the best experiment is to measure shear stress of the gel as a function of time at a given constant shear rate. G can be approximately calculated as the ratio of shear stress and total shear (= shear rate x time) at a range of as short as possible times.
A classical textbook on polymer rheology (linear behaviour) is J.D. Ferry, Viscoelastic properties of polymers, Wiley (1980).     
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I have evaluated the S-N curve for NiTi wire with cycle assymetry of R=0.2. Is it possible to use this curve for numerical durability analysis of the structure using MSC.Fatigue? How can be the S-N curve corrected for a real loading cycle which has different mean stress than 0.2?
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Hello Arvind,
Please have a look at the attached reference materials and let me know if they come in handy in line with your query.
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We have a pellet of size 30 mm diameter and 6 mm. thickness,it is a metal matrix composite, how i am supposed to measure the tensile strength of it, by which machine or facility or method it can be perform?
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I think tensile stress relaxation is governed by particle rearrangement and fluid redistribution. An increased packing density inhibits particle rearrangement and only leaves fluid redistribution as the major process that governs tensile stress relaxation.
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i want to know the advantages & disadvantages of mechanical (specifically sand blasting) & chemical finishes. The end product for finishing is composite sheet as well as ingot having main matrix of Aluminum Alloy6061. furthermore also want cost  comparision of both techniques.
Thanks in advance
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Sand blasting is a fundamental and age old technique compared to chemical finishing. As said in earlier comments/answers, it depends on the application. Sand blasting is a good technique to remove the corrosive/rusted layers of metals right from the root and it is non reactive to the parent material. Chemical processing is a compulsion where one needs to preserve the thickness of the metals and further removal of the metal will render the design useless example fuel tanks.
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What is the relation between hardness and tensile properties.it often leads to confusion .is it proper to predict the hardness behaviour of alloys on a general basis from tensile properties.is increse in hardness of alloys leads to increase in tensile properties. And if so what about brittleness and %elongation.
Any answer and analogy
will be highly appreciable.
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generally the hardness (Brinell hardness-HB) and tensile strength(TS)  of cast iron, brass and steel related according to: TS (in MPa )= 3.45 x HB (Ref. Materials Sience and Engineering by Callister)
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I adhere strain gauges on composite specimens and amplify the signal with HBM Spider8.
The problem is that the strain gauge reading suddenly jumps to -10'000 microstrain at some level ( ~ 3500 microstrain ).
The strain gauge does not seem to break in such a low level and it should have shown a small value if it was detached from the specimen.
Does anyone know the cause of such a problem and its possible remedy?
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In fact, your current load fashion is harsher than the strain gage specification.
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When we take the slope of stress strain graph from different points it will give different values of Young's modulus
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There is a standard you should follow
ASTM E111 Standard Test Method for Young's Modulus, Tangent Modulus, and Chord Modulus
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I want to perform compression test for a composite sample. What should be the dimensions of the sample? Can anyone provide ASTM protocol for compression testing?
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Depends on what exactly the composite is, But below are a few links to the ASTM Standards for Polymer Matrix Composites compression testing using different fixtures:
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Failure of filament wound composite pipes is a result of both hoop and longitudinal stress , and ASTM D2290 only give us the hoop tensile strength.
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Material anisotropy , filament winding angle and ratio of  hoop stress to longitudinal stress will play an important role in the failure mechanism. Pl refer attached papers.
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Hello, For measuring the softening kinetics I am planning to do the stress relaxation tests for cylindrical sample on a dilatometer. After the first hit, from my understanding the sample is held at constant strain between the tool and force is measured. How is the softening kinetics realised for a material by this method of force measurement? Thank you.
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Dear Akhil,
Under the condition of constant total length (or, equivalently, total strain), the plastic length change of the sample is equal and opposite to any elastic length change, which reduces the stress in the sample. The plastic deformation rate can, therefore, be found as
$\dot\epsilon_p = - \dot\sigma / E_{eff}$
with $E_{eff}$ being the combined stiffness of the sample and the dilatometer. Machine contributions to the stiffness are usually not negligible and should be quantified beforehand by using, for instance, an elastic (ceramic) sample.
Once the relation between plastic deformation rate and stress, i.e. $\dot\epsilon_p(\sigma)$ is established, you can start to analyze this relation and draw your conclusions.
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I have carried out a compressive test in a ceramic-metal composite and I am not sure if there is there is a contribution of the plates in the stress-strain graphic obtained. Is there any equation to correct the possible effect of the plates, taking into account their stiffness?
Thank you! 
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The question is not only with the stiffness of plates, you should know the stiffness of the whole deformation machine. The simliest way to estimate the stiffness of the machine  is to make stress-strain test with the massive hard sample (hardened steel of similar) or even directly anvil to anvil. You should write the result of this calibration test in coordinates "shift of anvil" - "load". Afterwords, in experiment with the your sample, to each value of load correspond the value "shift of anvil", which is sum of  shift of sample and shift of machine, so you can easyly remove the contribution of machine to stress-strain curve.
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I need to create the model for additive manufacturing of Ti6Al4V fatigue specimen in ANSYS/COMSOL and afterward, I need to analyze the low cycle fatigue behavior of the same pertaining to various strain controlled cases. Could anybody please help in the modeling of additive manufacturing and simulation for fatigue behavior of the same?
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Dear Juan,
Let me elaborate my problem precisely.While performing
While performing the experiment, one uses the Ti-6Al-4V material and deposit it by using additive manufacturing (specially DMLS) and thus print the material. The same above condition I want to model in Softwares like (ANSYS/COMSOL/SOLIDWORKS or any) and then afterward, I want to go for fatigue simulation.
Thank You,
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I'm working on material torsion strength, so I have to do the test of torsion specimen test according to ASTM standard 
if anybody knows the same please reply me
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Thanks Alan for the hint,
I got the ASTM document directly from the internet, without being a member of ASTM nor being an active member of a licenced institution.
But for sake I will remove the document.
@ Nabeel; please see the link at the section  "Selected Test Standards":
You can click on "ASTM F383 Static Bend and Torsion Testing of Intramedullary Rods".
However, I do not know what the term "intramedullar" is. But The ASTM F383 may help you.  Unfortunately I got not access to that document. Good luck.
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does Thin film deposition (say sputtering) presents possibility of enhancing mechanical properties (substrate ) ? specifically from TRIBOLOGY point of view, for some industrial applications.
as film deposited shall be of nano level hence effect of base/substrate will affect prominently say in WEAR
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If you want to enhance tribological properties of any surface using composite/ single layer coatings, you should use PVD/HiPIMS for super hard/protective coating.
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I want to model the deflection profile for the Aluminium sample prepared using powder metallurgy process. I have the actual density of the sample but have no idea of the Young's Modulus. How do I model the deflection profile?
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Ray, thanks for your detailed explanation. I will try to use these theoretical models and see if it works for my material. I already have some frequency and deflection data for the material. Let me try to correlate.
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Dear experts,
Joint rigidity can be defined as the resistance to angular bending of a T-joint
under a unit moment applied to the joint. i.e, joint rigidity = m/theta. Can anyone show some numerical example of how it is being actually calculated? Though in the following article, the authors have calculated the joint rigidity to find the best welding sequence, it is not very clear how it was calculated. Can anyone please explain. 
With best regards-
Debabrata.
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 Hello Yun thanks for your kind reply. I will contact you through email.
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Hello,
Investigating whether if using a DMA machine has any disadvantages to using mechanical testing equipment (tensile machine) to plot creep master curve of polymers. I am thinking of doing some accelerated aging studies so to plot the long term behaviour of these polymers in shortest possible time frames.
any recommendation would be highly appreciated
Nazli
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As Bing said, it should be possible, but there are a couple of potential problems about TTS:
1. thermal degradation of your material might occur faster than you anticipate, which will falsify any TTS attempt
2. depending on the material you are using you might change the structure of your material when heating it. This includes changes of crystalline structure (melting), ageing (shifts Tg and does not happen in a way that it can be shifted with TTS), and evaporation of solvents and/or low molecular substances.
In principle, I would prefer a DMA over a tensile tester, if you can allow for testing long enough to get appropriate creep data, i.e. if the DMA is not overbooked. You have a better chance to do the tests in N2-atmosphere than in a tensile tester, as a modern DMA has this feature built-in.
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Extensometer has to be removed before sample fails to prevent damage to the device. If that's the case how do I obtain the strain at failure (since extensometer is removed before failure)? Do I extrapolate?
Btw, the composite I have tested is a brittle material with linear curve
I would like to obtain area under stress-strain curve (modulus of toughness) from here.
Thank you very much :)
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The best answer is to use a more robust extensometer which would not get damaged when the specimen breaks.  This is because only extensometers which are attached to the specimen over a known gauge length can correctly measure engineering strain (extension/original gauge length).   However, I guess that such a device is not available to you.  
Some test machines have a LVDT which measures the movement of the actuator if your machine has one of these then you could make use of this data.  Alternatively you could attached your own LVDT to measure the displacement of the grips or the cross head.  
Now you must remember that measuring displacement at some point of the rig is not the same as measuring extension on the specimen and there would be an error in any calculated engineering strain.   Much of this error comes from the fact that the displacement is the sum all displacements (and not only due to the strain in the specimen).  You should do your best to estimate all these other displacements and minimise this error.  For example, the extensometer measures
strain*gauge length.  
Whereas any remote measurement will measure;
strain*(effective gauge length) + (elastic displacement of load train)*length of load train.  
During elastic loading of the specimen strain is proportional to load.  
Also (elastic displacement of load train) is proportional to the same load.  
Therefore, it should be possible to estimate the
(elastic displacement of load train)*length of load train, and therefore it is possible to estimate strain*(effective gauge length).  
During elastic loading both strain estimates should be the same (after subtracting (elastic displacement of load train)*length of load train).  
Therefore, this gives you an estimate for the (effective gauge length) necessary to make your Modulus measurement from the extensometer equal to the  Modulus measurement from the remote displacement.  
Once, you know
1. The effective gauge length and
2. The (elastic displacement of load train)*length of load train
Then you can use the remote displacement to estimate strain after you have taken the extensometer off.  I would suggest you always use the extensometer to measure Modulus.  and to keep a check that your estimates of 1. & 2. are reasonable.  
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We applied the indention test to four different metals, aluminum, steel, bronze, brass. The area of indention was calculated and ultimately the Brinell numbers were calculated. How do we determine the metals' tensile strength based on these hardness numbers? 
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Dear Thomas Wu
ASTM A 370 specification give approximate hardness conversion numbers for some materials see it i hope it useful for you, also you can use chart to convert BHN to tensile strength value.
Best Regards 
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What is the minimum percentage of elongation required to do cold working in aluminium alloys? (Please suggest some references / standards)  
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Thank You Fukada. It was helpful
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ASTM STANDARDS FOR MECHANICAL CHARACTERIZATION OF PARTICULATE REINFORCED POLYMER COMPOSITES
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Of course D638 is still used, and may prove more efective than D3039 in obtaining valid results (e.g., failure away from the grip area) depending on the particular composite. As I mentioned before, D3039 is recommended for composites with high-modulus fibres (E> 20 GPa according to the standard). Concerning impact, it depends on your objective: D256 (Izod), D6110 (Charpy),  D4812 (Unnotched Cantilever Beam), D5628 (impact of plates by falling mass), D6395 ( Flatwise Flexural Impact), D1822 (Tensile-Impact Energy), etc.
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Sounds like there is no research done for finding the Young's modulus of nougat. But I need that for my dissertation to calculate the stress required to break a chocolate bar with nougat in it. 
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 I saw people normally do rheology test on viscoelastic materials. But that is more like a shear modulus as they put shear stress on the material and find out its displacement. So, it sounds not sensible to assume it to be similar to its Young's modulus.  
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Halping-Tsai is a widely used model for the prediction of tensile modulus of  composite. What is  shape factor value for cylindrical fillers.
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Following the Carolan 's answer it is usual using the following equation for random "in plane" filler distribution:
Ec=3/8*E11+5/8*E22
where Ec= modulus of composite
E11=modulus obtained using H-T with the shape factor =2w/t 
E22= modulus obtained using H-T with the shape factor=2
However, as pointed out by Carolan, Ec  gets values close to E22 because of the formation of clusters of fillers that decrease the effectiveness of the reinforcing phase.
If the dispersion is good (i.e. filles do not aggregate) then the above equation is a reliable estimation of composite's modulus. 
One more equation is used when the filler is three-dimensionallly dispersed
Ec = 0.184 E11 + 0.816 E22
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Methods 1
1) Pre-tension specimen at ambient temperature, extensometer is zero at room temperature (less than 50% of yield stress)
2) Attached extensometer
3) Set load to 0N
4) heat up the extensometer with specimen to test temperature at load = 0N
5) Extensometer value that drift from 0 is then calculated to apply a new gauge length
Method 2
1) Zero set the extensometer at ambient temperature and attached on specimen
2) Heat up the assembly to test temperature at load = 0N
3) Extensometer value that drift from 0 is then calculated to apply a new gauge length
Method 3
1) "zero-set' the extensometer at ambient temperature
2) Heat up the specimen and extensometer (ceramic tips) until specimen hits thermal equilibrium
3) Install the extensometer onto specimen
4) Extensometer reading deviate from 0 is recorded and calculated to change the gauge length for experimental test.
For example:
extensometer reading= 0.004532mm/mm
gauge length = 14mm
Final gauge length= 14mm + (14mm*0.004532) = 14.063mm
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Dear Wei Shin Cheng!
If the surfase of the specimen (or gripers) can be photographed, you can use digital image correlation instead of extensometer for elongation measurement (https://www.researchgate.net/publication/257619818_Application_of_the_Method_of_Digital_Image_Correlation_to_the_Construction_of_Stress-Strain_Diagrams). This is optical measurement, so it is not influenced by temperature changes.
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May I ask what are the procedure of setting up an high temperature extensometer? Following is what I did for experiment:
1) "zero-set' the extensometer at ambient temperature
2) Heat up the specimen and extensometer (ceramic tips) until specimen hits thermal equilibrium
3) Install the extensometer onto specimen
4) Extensometer reading deviate from 0 is recorded and calculated to change the gauge length for experimental test.
For example:
extensometer reading= 0.004532mm/mm
gauge length = 14mm
Final gauge length= 14mm + (14mm*0.004532) = 14.063mm
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It looks perfect to me.
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 My samples were of different thickness i calculated the span as per ASTM D790. But iam not sure what should be the overhanging on both sides. Does overhanging length have effect on the flexural properties.
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Dear Shanti,
I experienced before, the overhanging parts bend opposite direction when I tested sandwich specimens. As Pramod commented, overhanging parts do not affect to bending properties for ordinal materials, but if it is soft in shear---like sandwiches---, overhangings surely affect. It must be long enough so that the shear deformation at the support point can be negligible. Laminated-composites are normally soft in shear, so you must be careful. FEA may help you to ensure your sample design. 
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So I've some strain controlled tension compression test data on 3D-printed material, of which I've calculated the strain energy per cycle and I wish to be able to evaluate the fatigue life. Is this possible without fatigue test data?
I know for some strain energy equations I need the fatigue strength and ductility exponents/coefficients, is there anyway to determine these other than from fatigue tests? As its 3D-printed there doesn't seem to be estimated values available.
I could also use an SN curve from literature, if it would be possible to convert this to a Energy-Life curve?
Any suggestion or recommended reading would be appreciated.
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There is no or very little correlation between strain energy dissipated under monotonic tensile test and energy dissipated during the cyclic test till failure - at least for standard metallic materials. The mechanisms of damage are different in those two tests.  However, your material is not standard, so without the fatigue tests, there is no clear answer.  
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I need to failure stress for cylindrical samples tested under dynamic tensile (Gopkinson-Kolskiy’s split bar)
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1.       What is the yield strength and tensile strength in the above graph???
2.       How can I calculate the young’s modulus of this curve???
3.       Is the end point ‘c’ is the breaking stress/strength???
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First, one should plot load-elongation or stress-strain; you put stress-elongation. Answer to your questions are as follows -
1. In order to evaluate YS one needs to fix a predefined offset strain, it is not possible to find any such standard YS (e.g. 0.05% or 0.2% YS) from your graph. Because you put elongation and not strain in x-axis.
2. Young's modulus (E) can be found out from the slope of the curve if it is stress-strain and your machine rigidity is much higher than your sample rigidity.
3. If your sample actually breaks at C then it is the stress at breaking.
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Can we design a specimen with larger gauge length compared to that of extensometer (feeler arms)
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The gauge length of your specimen should always be larger than the area tracked by your extensometer (or at least equal). So yes, you can design a specimen with a larger gauge length that the one of your extensometer. Besides, the larger it is, the easier the installation process will be.
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energies involved in ductile failure
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Plastic and surface
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I expect much lower Young modulus comparativly to solid material.
On the other hand I can offer additional material characterization of your metalic foams. What can you say?
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I am trying to compare the mechanical properties (i.e. yielding stress, young modulus, maximum elastic strain) of different piezo-ceramics.
I wish to find a comprehensive reference or a online database will be even better.
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You need to know the name of the materials.
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After plotting the data measured using raw data for a uniaxial tensile test using axial clip-on extensometer on an electro-mechanical Instron system...I have noticed that some stress-strain graphs are not smooth and "step-wised"="serrated"="noise" throughout the elastic and plastic region. 
Could it be an issue related to improper alignment of clips prior testing? The clips were chosen carefully to mach the thickness of the specimen, and I don't really think there had been slippage during extension since the two blades were firmly holding onto the specimen.
I understand the reason for serration during plastic region, however why is this also occurring in the elastic region? 
So, it is most likely due to not having properly tightened grips holding the specimen.
Thanks.
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The specimens made of uncompressible elastomeric materials like a rubber often demonstrate the slippage in grips, even in case of enough strong initial tightening. The slippage causes the "step-wised" force diagram and, correspondingly, "step-wised" strain - stress curve. If  this reason as well testing machine peculiarity may be exluded, the possibility of serrate curve formation due to microfailures in specimen at the beginning of plastic part of the curve should be take into account.  Good luck! 
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I would like to know the mechanical strength of single ZnO nanorod of 1 micron length and 100 nm diameter. Is it possible to measure? How?
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AFM inside an SEM would be good, if you can get access to one.
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How do I correct the stress-strain curves obtained from hot Compression test?
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Go for dilatometric test
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To determine the tensile strength of hybrid aluminum composites
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The standard ASTM E8
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Hello Everyone,
I want to make fatigue test on a steel plate sample but i am looking for a standard for it. Most of tests are conducted on cylindirical samples but my sample is plate. 
Another question is that, how can i determine test parameters like as frequency, load and cycle for fatigue test ?
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Thank you so much..
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What force will be used?Ramp force or standard force?Frequency?
Since last time, I key in the value of 0.001N force, error sign pop out. 
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Hi, 
I'd like to use ramp-and-hold procedure to test the increase and the relaxation, and to regress the data by rheological model. If you use fluctuation test, you should care about the frequency to avoid the inertial effect and should check if there is any software supplement to address this effect under high frequency in your device.
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Dear Sir,
I want to measure clamping force which is generated on the outer surface of collet. Kindly go through the attached pdf file for explanation.
Actually I want to measure deflection and force. Can a single device measure both of this ?
Can strain gauge give me pressure generated due to the expansion of the collet ?
See Attached pdf for clarification. I think if a strain gauge is wrapped around the cylindrical surface of collet, stresses/force can be measure.
Waiting for your reply.
Thanks.
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Hi
A low tech way to measure the axial travel of the mandrel might be to take a fixed thin diameter object, e.g. a steel wire and use a fixed position light source to cast a shadow across the dimension pattern you have on the mandrel. Alternatively, you can tape a mm scale to the mandrel. This would show mandrel extension.
On the same note, a scale that is able to stretch taped to the mandrel can be compared with an unloaded scale attached at one of the ends to show relative displacement. This might be implemented by printing a pattern on a plastic sheet.
As stated, low tech, but maybe enough to get at least part of the job done.
If you  wish to go more high tech. Why not use a FE model, measure deflection e.g. using image analysis or multiple measurement locations of your measurement clock (if the process is static) and work loads out from inverse analysis, i.e. apply displacements as loads and compute force/stress?
Sincerely
Claes
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The main objective is to evaluate these propriendades and relate to the energy needed to disintegration of this material.
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Hi,
you can use the single fiber tensile test to determine the mechanical properties of fibers using the single filament tensile tests procedure described in ASTM D-3322-01 standard test method.
Regards,
BELOUADAH Zouheyr
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When I did tensile tests on a  ultrahigh strength steel dog-bone bar, it usually broke down before it got yield. How can I avoid this and get an entire tensile curve?
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Dear Pramod,
At such high strength the plastic behavior tends to vanish .
Anyway I would try with much lower crosshead speed.
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I want to evaluate the mechanical properties of the interface between two bonded sheet metals. the interface thickness is around 2-5 um. Is there an experimental method or a characterization procedure that can evaluate the mechanical properties of the developed interface?
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I think you can try with AFM and nanoindentation. They both can work on this scale. However, for nanoindentation, to get indent on this thickness, you may have to have a good optical system accompanying the nanoindenter.
What kind of mechanical properties are you trying to get? Nanoindentation can provide you Young's modulus and hardness. And to some extent, you can predict the yield strength and strain hardening exponent.
If you want to know the interfacial strength of the interface, then something like the lap-shear test or peel test may help you.
Good luck!!
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I need to find out the tensile strength of a single fibre or coconut coir using simple methods.
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you can attach the fiber or coir to each clamp and put a strain rate, Please the fiber or coir have to be well attach, because during the analysis they can go away of the clamp.
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I have studied at CP Ti sheet grade 2 and i have observed that upper and lower yield point in stress-strain curve tested in uniaxial tension. This phenomenon gets more pronounced when testing at higher temperature. 
I am just wondering if i can understand by elucidating oxygen as solute atoms pinned dislocation to cause increase in stress until reaching a limit level to unpin dislocation so there is a stress drop afterwards.
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 here is the chemical composition
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in my case I will heat a definite size of beam in the furnace..... the temperature would be in the order of 2000C and 4000C........ then after the heated specimens will be taken out and testing for flexure in the UTM. now I want to know how to find the radius of curvature of the specimen.if someone have a valid method please help me out. thank you
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Using trigonometry, you can easily find the theoretical radius. You know 3 points, I suppose: both extremities and the mid span point after deflection. Thus, you only have to use the formula in the attached picture. The picture is the representation of your theoretical model. 
You can compare this result and the one using the method suggested by Mr. Biswas.
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I want to determine approximate plateau stress from Stress Vs Strain curve (Fig 1) where the stress is not almost constant in plateau region. I have obtained the densification strain using energy efficiency-based approach.
Is it appropriate to use the formula mentioned in figure 2 to find plateau stress.
where, εa is nominal strain . If yes, then what shall I consider the value of  εa ?
Or any other alternative ?
Regards,
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If it is porous or cellular metal, you could use the definition of plateau stress in ISO 13314:2011 standard (see enclosed abstract). Then at first view your computed plateau stress value = 19 MPa could be OK (strain interval 20-30%). See definition 3.4. And the corresponding plateau end at 24.7 MPa (1.3 x 19 MPa, as indicated in definition 3.5) couldindeed match.    
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I want to create high strains up to 4 or 5 on the testing specimen (metal-steel) until the failure. Is there a way to create such strains by using traditional compression equipment?  
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You can get to large shear strains using a technique like equal-channel angular pressing (ECAP). In this technique, you force the sample through an angled channel, which effectively imposes a shear strain. You could manufacture a die with an angled channel and then use your compression apparatus to force the sample through the die. The nice thing about ECAP is that you can pass your sample through the die multiple times, potentially reaching very large strains.
For a recent review of this technique, see:
Review: Processing of metals by equal-channel angular pressing
M. Furukawa, Z. Horita, M. Nemoto, T. G. Langdon
Journal of Materials Science
June 2001, Volume 36, Issue 12, pp 2835-2843
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What are various types of mechanical characterization techniques for pharmaceutical dosage forms?
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Dear Raja,
We can perform the following mechanical characterization techniques for tablets:
Hardness
Friability
Thickness after compression
Regards,
Abhishek
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Smear layer is formed on the dentin surface very easily; and removal of it may be challenging. 
How can we check the presence/absence of smear layer on dentin? What kind of clinical, chemical, physical and surface mechanical characterization can we do?
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In the field of surface analysis, there are several techniques that could help. Many SEMs have an EDS attachment that can detect elements on a surface. This is good if the "smear" layer has elements that are different from the dentin. Another technique is XPS or ESCA. This is somewhat similar to EDS but has much higher energy resolution. This can detect elements on a surface and differentiate by valence. Another technique is ToF-SIMS. This is a surface-sensitive mass spectroscopic technique that can provide molecular weight information regarding what species are sputtered from a surface during analysis. XPS and ToF-SIMS are expensive instruments and much rarer than SEM with EDS. There are contract laboratories that can do this work, but the cost is high (~$1000/sample). If your resources are limited, then you might try to find an academic institution that has such capability and attempt to collaborate.
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What are main methods for reducing the pulling force in wire drawing process?
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The pulling force can be reduced, without affecting the wire surface quality and bulk properties, by using effective lubrication. For high speeds of drawing, mineral oil based flooding thick lubrication can be used. For low speed of drawing, you may need effective boundary lubricants.
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Sample consists of width 14mm and W=2mm. I tried to perform the 3-point bending tests on macro sized instron machines but the samples failed prematurely before the software could validate the rests.
I recently found out about Micro-tests equipments under Gatan (UK) however the usage of such equipments is not clear in many papers. Could someone shed some light on how to perform J-integral measurements on such samples?
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FMI. What do you mean by unnaturally low? you might try low loading rates and put constraints on the sample.
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I am working on the mechanical characterization of micro-tissues using atomic force microscopy (indentation test). We want to model the micro-tissue as fluid filled poroelastic spherical shell. Is anyone familiar with the modeling? Thanks a lot!
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Hi, Yusheng
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I am performing a lap shear test on aluminum specimen for which 10 KN load cell of ultimate tensile machine (Instron) would be sufficient. So, if I perform the lap shear test on 100 KN load cell, the accuracy (sensitivity) of result is affected or not?
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Thanks everyone for your valuable inputs. Following is the reply I received from Instron people for UTM model 5982
The Load Measurement Accuracy of 100KN load cell fitted:
± 0.4% of reading down to 1/100 of load cell capacity i.e. from 100 KN down to 1 KN Load value &
 ± 0.5% of reading down to 1/500 of load cell capacity i.e. from 1kN to 0.2 KN Load Value.
I hope, measuring load of  800-2KN on 10KN load cell would not give much error
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at lower strain (elastic-plastic region), FEA using ABAQUS shows that the CF (constraint factor) for Ti-6Al-4V, first increases and then decreases with increase in temperature. however, at higher strain (i.e., fully plastic region) the CF increases and then become constant....
but literature which was done experimentally on same material(2006) shows CF decreases at lower strain and becomes constant at higher strain with increase in temperature... 
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Hi Mr Dewangan,
As I understand, numerically, this Constraint Factor for low strains increases at first with increasing temperature then decreases, whereas experimentally it should only decrease. Besides, at higher strains, numerical and experimental tendencies are the same (or so it seems).
How big is this increase, and on what temperature range? Apart from this "singularity", how far are the simulation results from the experimental results?
In my opinion, if this increase appears on a narrow temperature range compared to the full temperature range (for example 20°C compared to 500°C), and the rest of your results are in good agreement with the experimental data, there might just be a mistake in the material parameters in this temperature range and you should look at the definition of these parameters in this particular range.
However, if this increase persists on a wide temperature range and all the other results are shifted from the experimental data, the constitutive equation might be wrong or at least the way you defined its parameters... Or it can just be due to meshing, but it's hard to tell without more details.
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I would expect that commercial Al alloys like 2024, 6061 and 7075, which have been heat-treated (age-hardened), have lower ductility than pure Al, and thus the fatigue behavior/fracture toughness for pure Al is better than for the alloys. Is this correct?
Thanks
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No, it is not correct, at least for fatigue.
See Chapter 5, 5.1.1 in "Properties of Aluminum Alloys: Fatigue Data and the Effects of Temperature, Product Form, and Processing" by John Gilbert Kaufman. (Available as a Google e-book)
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Hello everyone, I am trying to set up a "nondestructive testing lab" for casting metal. Please suggest any nondestructive testing equipment. If possible, then send me the supplier address.
Thank You.
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NDT methods can be roughly classified in two groups: surface techniques, which are used to identify surface and near surface defects such as cracks and surface porosity, and sub-surface techniques, that can be used to detect defects that lie under the material’s surface. In the first group, the most commonly used techniques are visual and optical testing, magnetic particle testing, liquid penetrant testing and electromagnetic testing. On the other hand, sub-surface techniques include radiography and ultrasonic testing among the most used.
Aside from the aforementioned techniques, which account for well over 90 per cent of the industrial NDT, there is a number of alternative methods each at different levels of technology readiness, such as thermography testing, process compensated resonance testing (PCRT), holography, shearography, alternating current field measurement (ACFM), and laser ultrasound.
A comprehensive description of the principles and applications of at least the classical NDT methods can be found in this reference: S. Ness, C. N. Sherlock, P. O. Moore, and P. McIntire. Nondestructive testing overview. American Society for Nondestructive Testing, 1996.
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Today's need for cost efficient design and engineering of structures suffers from the availability of material databases which includes the mechanical properties of metals as well as of other construction materials. Especially polymers, fibre reinforced polymers, ceramics, fibre reinforced ceramics, fibre reinforced wood and other more or less exotic materials are not included. Any suggestions?
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MatWeb's searchable database of material properties includes data sheets of thermoplastic and thermoset polymers such as ABS, nylon, polycarbonate, polyester, polyethylene and polypropylene; metals such as aluminum, cobalt, copper, lead, magnesium, nickel, steel, superalloys, titanium and zinc alloys; ceramics; plus semiconductors, fibers, and other engineering materials.
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When it comes to material property there are many terms like toughness, stiffness, resilience, hardness,elasticity etc. So what does one compare between two samples in order to determine the mechanical superiority without any conflict?
Also is it possible that, avoiding all these above terminologies - using just the numerical values of Young's modulus, yield stress (and ultimate stress) to decide which one's better?  
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Dear Srujan Singh
Another question shines through your original question: Are material properties interrelated? A material property can be defined as any measurable aspect that links a material to a functional or manufacturing requirement. The measurement can either be quantitative (strength) or qualitative (colour). Properties that primarily depend on the extent and/or composition of the assemblies of atoms forming the material are called extrinsic properties, while properties depending on the behaviour of the atoms are called intrinsic properties. Strength is an example of an extrinsic property, but Young's modulus is an intrinsic property. The Grüneisen constant interrelates some intrinsic properties. So it is almost impossible to rationalize combinations of Young's modulus with different values of strength. Again, for a proper materials selection one has to link the functional of manufacturing requirements to the most obvious materials properties.
A further discussion of the above issues can be found in
Chapter 2 of Materials Science in Design and Engineering
Pieter van Mourik, Jaap van Dam & Stephen J. Picken
DAP/VSSD, Delft NL, 2012, 468 p.
ISBN 978 90 6562 301 0
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I want to find the cross link density of a composite material. I have DMA results of that composite. Can anyone help me to find cross linking density?
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How to estimate the strength contribution from low angle grain boundaries
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Visualise the LAGB as a stack of paralle edge dislocations. Minimum stress to pass the wall with another dislocation of same type will be if it goes midway between wall dislocations. A reasonable if a bit rough approximation would be a bit more than twice  the peak stress between two parallel dislocations on slip planes of half the wall dislocation spacing.
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Why could someone have a dispersion in the measured hardness or reduced elasticity modulus data? And what is the effect of the grain size (case of ceramic sample) on the obtained values?
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@Iftikhar
Dear Dr. Iftikhar, i have not gone thorugh your paper, however, reading your last two post it becomes apparent that with the decrease in grain size, the hardness increases and modulus decreases. I am trying to understand this phenomenon. Is is related to the grain boundaries? Because as normally what is observed is that both hardness and modulus are interrelated and follow similar trend. Does both the hardness and modulus decresed in your case? If it is so then, then it can oviously be concluded that the manufactuirng prosess which controls the microstrucure and hence the mechanical properties are responsible for this behaviour.
Kindly elaborate, your experience. 
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1- Diffusion
2- Corrosion
3- decrease of dislocation
4- increase of vacancy
5-Phase Transformation
6- precipitation or resolved precipitation
7- Oxidation
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Porter and Easterling for 1,5,6
Mechanical Metallurgy by Dieter for 3.
You'll need to google the others yourself. Also wikipedia is a good start.
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I have casted a rod of A356 alloy alloy and got the compression test samples fro the center of it. The elastic modulus was measured to be 9 GPa which is far from average which has been reported (72 GPa). Is it possible to be like this or it could be because of the problem in calibration of testing machine. I don't think that the microstructure and casting defects can cause such a high difference.
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No of course, you have to check everything again and redo the tests!, otherwise, your samples have a considerable amount of porosity!