Science method

Kaizen - Science method

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I am looking for research documents on process management in the construction sector. Articles that address topics related to continuous improvement, Kaizen, among others.
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You can use Six Sigma with DEMAiC steps,
By defining Lower and upper specification limit and then calculating Process Capability & Process Capability Index to improve the process, don't miss also FMEA analysis.
Good luck
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What is kaizen leadership?
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Kaizen leadership is a philosophy that emphasizes continuous improvement in all aspects of an organization over time. The word “kaizen” roughly translates to “change for the better” in English. The philosophy is applied to business with the goal of improving all aspects of an organization over time, from the most meager of tasks to the highest level of management.
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As you know, casein means continuous improvement. It is a mindset that prevents any progress in life. Antikaizen, on the other hand, is a toxic mindset and includes all irrational beliefs that slow down or prevent any improvement and progress.
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I also think that kaizen and anti-kaizen always coexist. The factors affecting the mutual proportions may be of interest. I am convinced that considering the whole of phenomena is better than the sum of the parts. Hence, the interaction of kaizen and anti-kaizen gives the entire organization a feature that develops in accordance with the resultant of this interaction. Thus, the advantage of kaizen over anti-kaizen will be understood as development and vice versa as degradation.
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the survey sample size for an expert sample that is accepted by a Q2 journal
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Sample Size Rule
Sekaran (2013) wrote:
"Roscoe (1975) proposes the following rules of thumb for determining sample size:
1. Sample sizes larger than 30 and less than 500 are appropriate for most research.
2. Where samples are to be broken into sub-samples;(male/females, juniors/seniors, etc.), a minimum sample size of 30 for each category is necessary.
3. In multivariate research (including multiple regression analyses),the sample size should be several times (preferably 10 times or more) as large as the number of variables in the study.
4. For simple experimental research with tight experimental controls (matched pairs, etc.), successful research is possible with samples as small as 10 to 20 in size."
Reference
Sekaran, U., 2003. Research methods for business: A skill building approach. John Wiley & Sons.
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I tasted the mediation effects of employee participation in the team on the relationship between management commitments on the economic outcome of kaizen implementation using AMOS bootstrapping found the above result. Will you help me interpret the results of the mediation effect?
Management commitment -->Economic outcome of kaizen direct effect -0.339***,
indirect effect 0.314*** and the total effect -0.024(ns)
The mediator variable (employees participation in the team)--> Economic outcome of kaizen
0.594***
Management commitment --> employees participation in the team 0.529***
Model fittest test result
CMIN-422.844, DF-243,CMIN/DF-1.740, CFI -0.924,SRMR- 0.078,RMSEA-0.061, PClose -0.032
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This is a very interesting question
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I am working on a project related to productivity improvement of a differential case production line. Major problems lie in automatic CNC operations where OEs remain idle for as long as 50 seconds because of machine cycle time.
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The most effective tool and strategy is the application of the theory of constraints (TOC). This is a management paradigm that views any manageable system as being limited in throughput by at least one constraint. TOC uses a focusing process to identify the constraint and restructure the rest of the process or production line around it. The underlying premise of the theory of constraints is that processes can be measured and controlled by variations on three measures: throughput, operational expense, and inventory. Inventory is all the money that the system has invested in purchasing things which it intends to sell. Operational expense is all the money the system spends in order to turn inventory into throughput. Throughput is the rate at which the system generates money through sales.
See, first of all, the book
Cox, Jeff; Goldratt, Eliyahu M. (1986). The goal: a process of ongoing improvement. : North River Press. ISBN 0-88427-061-0.
Next step is the of the discrete event simulation modeling that allows playing different 'what-if' scenarios to identify a constraint, and develop the ways of eliminating or mitigating it.
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Through the answers I am eager to find out if the Kaizen as a philosophy old-fashioned nowadays and in which industries work the best in practise.
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Kaizen is never dead. When applied, Kaizen provides a structure of continuous improvement, and the organisational change or transformation require continuous organisational development. Along with industrial revolution, I believe Kaizen has evolved over the years.
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In the era of information globalization, the technological revolution known as Industry 4.0 and the growing importance of implementation to business models of the principles of sustainable development, modern market management systems for operating business entities are being improved.
The current technological revolution described as Industry 4.0 is motivated by the development of the following technologies of computerized, advanced information processing:
Big Data database technologies, cloud computing, machine learning, Internet of Things, artificial intelligence, Business Intelligence and other advanced data mining technologies.
In the context of the development of contemporary national knowledge-based economies and the development of information services made available via the Internet, the importance of innovative startups is growing, in which new categories of economic goods are created based on the application of innovative technological solutions.
In the second half of the twentieth century, various new conceptual elements developed (Benchmarking, Outsourcing, Reengineering, SMART, Just in Time, Poka Yoke, Kanban, Kaizen, Brain-storming, ...) and new business management systems (Business Continuity Management, Lean Management, Knowledge Management, Time Management, Risk Management, Total Quality Management, Virtual Organization Management ...), thanks to which the production processes, logistics, marketing, personnel management were improved, new participative management styles were developed, etc.
Therefore, please answer the following question:
What modern concepts of business management are adequate for currently developing innovative technology companies?
Please reply
Best wishes
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Innovations shape the global landscape and modern concepts of business management should consider the disruptive implications of the digital economy. It is evident that digital technologies influence management operations, production, and marketing. Hence, modern concepts of business management should focus on creating value through innovation without relegating the sustainable development framework.
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Can lean and kaizen be applied in services companies?
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No problem Adyl,
All the best with your research.
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My friend asked me a simple question:
"What are the personality differences between workers who report improvements and this who don't in kaizen philosophy companies?
After a few hours of searching, I haven't found good papers in this area. Maybe my english is not enough for this work. Could anyone help me solve this problem?
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Dear Pavel,
Very interesting and practical question! I am a developer of a personality assessment and an engagement survey, and naturally interested in similar questions. I am not aware of such papers, I can only share my hypothesis based on my consulting experience. I think people's attitude towards change are mostly influenced by their objective interests (did my work get easier, more enjoyable, meaningful...), by their general work-engagement, by their cognitive perception about the change, and by their social connections to engaged/disengaged employees. Personality may play a smaller role, and probably Optimism, Agreeableness and Openness to Experience may make some difference, but I would not expect anything in the significant range.
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Kaizen-a Japanese philosophy means constant and continuous improvement in production.
What is the difference between Kaizen philosophy and circular economy?
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To me, Kaizen philosophy is positive and circular economy is negative, kind of like the yin and yang. Kaizen philosophy attempts to improve production, while circular economy attempts to eradicate waste. The two work symbiotically, such that each presupposes the other. 
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I'm developing a measurement scale that is related to communities and turbines implementation. i asked for the opinions of 4 experts. is it sufficient? and how to justify the retained and non retained items? 
Can you please propose some references in relation to this question?
Your remarks are welcome  
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Thank you for your answers. I' m making this research in the field of marketing. The aim is to develop a measurement scale for a new construct. To do so, I followed the steps of Churchill (1979). In this context, I m searching for the required number of experts in the marketing field to help me answering to the following question: what are the items that really correlate to the construct?...  
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I am doing a research on about kaizen costing and its impact on cost management of local governance (Municipalities). 
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KAIZEN is a way to improve activities process specially in large company.
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Kaizen is a continuous process of change in small incremental steps, and contrasts with the rip and replace approach of some other methodologies.
It requires involvement in detailed process changes to be part of the regular work cycle, and you need to understand the cultural implications of this, in the workplace to determine if it is feasible and if it is appropriate.
In many banks you can apply this approach, as the workforce is well educated and flexible, and thus the small changes can be rapidly explained documented and introduced, although measurement of the improvement will still be required, if the costs and effort to implement is small a "lets try it and see" approach may be adopted. I do not consider this sensible, you need to have some metric that will expose the success or otherwise of every change.
Are the management willing to have an "organic" driver of change rather than a prescriptive top down driver? You need to consider this in the context of your bank.
In many banks you cannot use this approach, as the senior staff, managers and executives are not going to permit it. They would argue that the risks implicit in new processes which have not been carefully considered and examined in advance are too large. This argument I think is wrong, but common.
So the answer is examine the organization first. Is it a rule based culture with all decisions coming down from the top, if so Kaizen is unlikely to be welcomed.
My example would be a small cooperative bank in an advanced economy might find it possible to use this approach. A bank in an economy which has been restricted or controlled in great detail by its managers or regulators might not been able to make use of it.
I tried to use it in a bank in Qatar and frankly it was not well received, partly because of the ego issues in the senior executives. Partly because the staff were of mixed levels of ability to accept new ways of working. These are the issues to consider.
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While kaizen has been a pervasive phenomenon that guides the organization’s approach to daily tasks and existence over the longer-term, the oft-reported lackluster performance of the Japanese economy has inevitably resulted in questioning the real effectiveness of kaizen as the underpinning, custodial philosophy of Japanese industry.
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In agree with dear Nageswara thar any era Kaizen will always be relevant
The Sino-Japanese word "kaizen" simply means "good change", with no inherent meaning of either "continuous" or "philosophy" in Japanese dictionaries or in everyday use.
Many well known Japanese companies such as Toyota and Canon use Kaizen, with a group approach which includes everyone from CEOs to janitors on the factory floor. This group approach has been adopted successfully in other regions of the world as well, but Japanese workers have refined it to an art form. It is Kaizen mindset and process-oriented thinking, as opposed to the result-oriented thinking favored by most Western firms, that has enabled Japanese industry to attain its competitive edge in the world markets.
It has been suggested that Kaizen works particularly well because Japan is a collective culture, and Kaizen relies on collective values. People in more individualistic cultures may struggle with some of the basic principles of Kaizen.
Kaizen also suggests that everything constantly has room for refinement and improvement. Under the Kaizen philosophy, perfection can never be truly reached, and this value is contrary to the beliefs of many Westerners. The Western philosophy places a high value on the achievement and maintenance of perfection.
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Kaizen focuses on eliminating waste, improving productivity, and achieving sustained continual improvement in targeted activities and processes of an organization. It is typically implemented through frequent, structured worker-oriented events that last 3-7 days. Disregard rank. All team members are equal and everyone has something to contribute. It utilizes the analytical techniques such as 5 Whys and Value Stream Mapping. It can be applied in all types of organizations. Have you applied it in your organization or helped in another organization? If so what benefits were achieved? Any lessons learned during the process of application?
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Here is fine paper which I have dig out of ResearchGate publications data base!