Science topic

Ceramics - Science topic

Products made by baking or firing nonmetallic minerals (clay and similar materials). In making dental restorations or parts of restorations the material is fused porcelain. (From McGraw-Hill Dictionary of Scientific and Technical Terms, 4th ed & Boucher's Clinical Dental Terminology, 4th ed)
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Parameters as standard like porosity for ceramic membrane & what others?
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1. The membrane separation limit expresses the membrane's retention capacity for a specific component. The membrane separation limit depends on the pore diameter in the filter layer and the diameter of the molecule of the substance being retained. The accuracy of membrane filtration is determined by the pore size and pore size distribution. The filtration threshold is more or less blurred, since it is impossible to perform precise separation by molecular weight or molecule diameter.
2. The rate of component separation during membrane filtration depends on the characteristics of the membranes used, i.e., on the membrane thickness, its surface area, and pore diameter. The separation rate also depends on the operating parameters of the filtration modules, namely, pressure, pH, temperature, and hydrodynamic separation parameters.
3. Mechanical and thermal strength. In recent years, semipermeable membranes have been created from metal ceramics, glass, metal oxides, and some other materials. They have high mechanical strength, heat resistance (up to 200 °C), chemical resistance in the pH range from 0 to 14, resistance to high pressure, etc., which creates conditions for their long-term use.
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I am using a circular disc type PZT. Since I couldn't find a definitive source, I would like to confirm whether I should place the metal side, which is brass, directly on the surface, or should the ceramic side face the surface instead?
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Here are some useful reference types for citing PZT actuator-sensor installation techniques and considerations:
  1. Books:Piezoelectricity: Evolution and Future of a Technology by Walter Heywang, Karl Lubitz, and W. Wersing provides an in-depth look into piezoelectric applications, materials, and configurations. Piezoelectric Actuators and Ultrasonic Motors by K. Uchino also discusses various actuator configurations and performance implications of different placements.
  2. Journal Articles:"Design and Analysis of Piezoelectric Actuator-Based Structural Health Monitoring Systems" in Smart Materials and Structures often discusses optimal placement strategies for PZT-based actuator-sensor setups. "Optimal placement of piezoelectric actuators and sensors for structural health monitoring" by Bakir et al., published in the Journal of Sound and Vibration, addresses factors influencing effective PZT installation.
  3. Technical Standards and Handbooks:IEEE Standard on Piezoelectricity (IEEE/ANSI Std 176), which offers guidance on using piezoelectric devices effectively. The Handbook of Sensors and Actuators often covers practical details and considerations for placing piezoelectric sensors and actuators.
These sources should provide robust support for your installation approach, especially focusing on configurations for optimal signal transmission.
Warm regards,
Hossein
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Soda lime silica glass can be used as a flux in ceramics to replace mined materials such as feldspar and quartz. In clay and glazes other waste, for example soap stone sawdust, can also be used to introduce oxides to the mixture. Iron oxide roast, which is leftover from sulphur industry, can, due to its high iron content, be used as a colorant in ceramics. All of the mentioned materials can also be used as a filler in the clay body up to 20-30 % at least. Since ceramics production is highly harmful to the environment, its use of raw materials should follow the principals of circular economy and aim at reducing the use of energy, water and virgin materials.
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Waste glass and other waste materials can be effectively utilized in ceramics production through various processes that promote sustainability, reduce environmental impact, and support the principles of a circular economy. Here’s how these materials can be incorporated:
1. Waste Glass as a Flux
  • Soda-lime silica glass, commonly found in discarded bottles and windows, can be ground into a fine powder and used as a flux in ceramic glazes and bodies. Fluxes help to lower the melting point of materials, reducing the energy required for firing.
  • Application in Clay Bodies: When mixed into clay, waste glass can help vitrify the material at lower temperatures, leading to denser, more durable ceramics.
  • Glaze Formulation: Ground glass can replace feldspar or quartz in glaze formulations, offering similar fluxing properties and contributing to a glossy finish.
2. Use of Industrial By-products
  • Soapstone Sawdust: This waste product from stone carving or cutting is rich in magnesium silicate and can be used as a filler in ceramic clay bodies. It provides structural integrity and helps in controlling shrinkage during firing.
  • Iron Oxide Roast: A by-product from the sulfur industry, iron oxide can be used as a colorant in ceramics. Due to its high iron content, it can create a variety of earthy tones ranging from reds to browns when fired.
3. Replacing Traditional Raw Materials
  • Waste Glass in Place of Feldspar and Quartz: Traditional ceramic materials like feldspar and quartz can be partially or fully replaced by finely ground glass in both the body and glaze. This reduces the need for mining virgin materials.
  • Construction Waste: Ceramic tiles and other ceramic products can incorporate finely crushed construction debris, such as concrete or brick waste, as a filler material.
4. Recycled Organic Materials
  • Organic Waste for Porosity Control: Materials such as rice husks, sawdust, and coffee grounds can be mixed into the clay body to create controlled porosity. These organic fillers burn out during firing, leaving behind tiny pores that can enhance thermal insulation or create lightweight ceramic products.
5. Additives for Structural Integrity
  • Waste products like fly ash (from coal combustion) and slag (from metal processing) can be used as additives to improve the mechanical properties and strength of ceramics. Fly ash, for instance, contains aluminosilicate, which is similar to the clay minerals used in traditional ceramics.
6. Post-consumer Glass for Decoration and Surface Treatments
  • Broken glass, especially colored glass, can be used as an aggregate or decorative element in certain ceramic applications. The glass melts during firing, creating a fused surface or inlay effect.
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This is from dielectric spectroscopy data for a metal-oxide ceramic that has two major phases and a small amount of a third phase present. It's a plot of AC conductivity vs angular frequency for this sample at a particular temperature.
I have tried both the single and double power law's. I've tried adding a third and fourth term. How do I interpret this result? What should I use to fit this curve properly?
EDIT: I am attaching images of the curve in question. In one image, the plot was changed to a log-log plot.
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Jonscher's power law fitting for AC conductivity spectra https://www.youtube.com/live/NwiXcvDmaGo?t=33s
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We began to study silicate materials (sand, clay, ceramics, glass) using WQF-530a FTIR spectrometer. But databases available for this spectrometer don't allow a proper description of the obtained FTIR curves.
Can anyone propose databases or web-sites intended for silicate materials description (Si-O-Si(Al), NBOs, etc.)? Preferably, open access or free.
Thanks.
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To begin with, you can utilize the software library provided by the FTIR program.
You can benefit from the links below:
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I want to do the Vicker's indentation testing of my ceramic samples having loads ranging from 10 kgf to 30 kgf. The loads should have steps like 10 kgf, 12 kgf, 13 kgf, 14 kgf, 15 kgf and so on in between. Is there anywhere in India where is it possible to do? Please let me know.
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I am not in India however, any Engineering University dealing with material science should have a Vickers hardness tester.
Make sure you polish well the area that you plan to do the testing.
This is important in order to see well the indention geometry.
If you have difficulties to find a Vickers system you can also look for a Knoop system wish is similar, the different is the diamond indention geometry.
I hope this of help.
Gideon
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I am not able to get good literature and the physics behind how first these grains and grain boundaries arises out of no where when we make a pellet to study its dielectric properties and then how are they so important when studying its electrical properties.
Will love to hear its physics or provide me with good book which discuss these things and concept regarding the concept behind them!!
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Grains and grain boundaries play a crucial role in determining the dielectric properties of ceramics. Here’s a breakdown of how they form and their significance:
Impact on Dielectric Properties
  1. Grain Contribution: Grains themselves can contribute to the dielectric properties through their intrinsic dielectric constant. The dielectric behavior within the grains is often more stable and can be influenced by factors such as the type of ceramic, doping, and temperature.
  2. Grain Boundary Contribution: Grain boundaries can have a different dielectric behavior compared to the grains. They often act as barriers to charge carriers, leading to phenomena such as space charge polarization. This can result in higher dielectric losses and can affect the overall dielectric constant of the material.
Importance in Electrical Properties
  1. Dielectric Relaxation: Both grains and grain boundaries contribute to dielectric relaxation processes. Grains typically dominate at higher frequencies, while grain boundaries are more influential at lower frequencies
  2. Impedance and Permittivity: The impedance and dielectric permittivity of ceramics are influenced by the different activation energies associated with the dielectric relaxation processes in grains and grain boundaries. This means that the overall dielectric response of the ceramic is a combination of the contributions from both regions.
  3. Defects and Impurities: Grain boundaries can trap defects and impurities, which can create localized states that affect the movement of charge carriers. This can lead to increased dielectric losses and changes in the dielectric constant.
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Has any one ever successfully using ball mill to reduce ceramic flake from 100s microns down to 10s-20s microns without turning them into ultra-fine powder? I've put this question in Google and what it turns up are generic ball mill stuffs. Any good references will be very appreciated. Thank you!
P.S. although I can't share the composition of our flake due to the nature of my project, what I can share is that the flakes are non-reactive in neutral aqueous environment and ambient temperature/environment. The flakes are not super hard like tungsten or alumina, but have fair amount of hardness. We plan to use a high-energy, planetary ball mill.
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With a ball mill you get particles of all sizes, it is impossible to choose a specific size.
Nevertheless, your task is not hopeless. However, you do not need a ball mill for this, but rather a vibrating sieve machine with stainless steel sieves, for example this: Vibratory Sieve Shaker AS 200 basic - RETSCH. The crushing in a sieve machine also takes place using ceramic balls that are placed on a sieve together with the ground material. By using several sieves with specific mesh sizes, you get the desired particle size.
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Does it exist some special technique for cutting ceramic membranes for Cross-sectional FESEM or SEM images?
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You con use an Ion Milling System to cut the sample out of the SEM and then insert your cross section into the microscope.
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The combined effect of crystallite size and microstrain distribution dictates the overall mechanical behavior of ceramics. Optimizing these parameters is crucial for enhancing the mechanical performance of ceramic materials. In applications where high strength and toughness are required, fine-tuning the crystallite size to be small and ensuring a uniform microstrain distribution can significantly improve the material's mechanical properties.
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as of my knowledge z90 is acrylic based sealant adhesive.
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Dear Mahtab Sha'bani please do recommend my answer if helpful
Removing Z-90 adhesive from ceramic surfaces requires a solvent that is effective yet safe to use. Z-90 is typically a type of cyanoacrylate adhesive (commonly known as super glue), so solvents designed for cyanoacrylate removal will work best. Here are some recommended solvents:
### Recommended Solvents for Removing Z-90 Adhesive
1. **Acetone:**
- **Effectiveness:** Acetone is one of the most effective solvents for dissolving cyanoacrylate adhesives.
- **Usage:** Apply acetone using a cotton swab or a cloth and gently rub the adhesive area.
- **Safety:** Use in a well-ventilated area, wear gloves, and avoid prolonged skin contact. Acetone is flammable, so keep it away from open flames and heat sources.
2. **Isopropyl Alcohol (IPA):**
- **Effectiveness:** While not as strong as acetone, high-concentration isopropyl alcohol (90% or higher) can help soften and remove cyanoacrylate adhesives.
- **Usage:** Apply isopropyl alcohol to the adhesive and let it sit for a few minutes before rubbing gently with a cloth.
- **Safety:** Use in a well-ventilated area, and wear gloves to protect your skin.
3. **Commercial Cyanoacrylate Removers:**
- **Effectiveness:** These removers are specifically formulated to dissolve cyanoacrylate adhesives efficiently.
- **Usage:** Follow the manufacturer’s instructions for application. Typically, you apply the remover to the adhesive and allow it to sit for a specified time before wiping it off.
- **Safety:** Check the safety data sheet (SDS) for specific instructions on safe handling and use.
### Safety Precautions
- **Ventilation:** Always work in a well-ventilated area to avoid inhaling fumes from solvents.
- **Protective Gear:** Wear gloves to protect your skin and safety glasses to protect your eyes.
- **Fire Safety:** Many solvents, like acetone, are flammable. Keep them away from open flames, sparks, and high heat.
- **Surface Compatibility:** Before applying any solvent, test it on a small, inconspicuous area of the ceramic to ensure it does not cause any damage or discoloration.
### Steps for Removal
1. **Preparation:** Ensure the ceramic surface is clean and dry. Work in a well-ventilated area.
2. **Application:** Apply the chosen solvent to the adhesive. If using acetone or isopropyl alcohol, soak a cotton swab or cloth and dab it on the adhesive.
3. **Wait:** Allow the solvent to penetrate and soften the adhesive. This might take a few minutes.
4. **Removal:** Gently rub or scrape the adhesive with a soft cloth or plastic scraper. Avoid using metal tools that could scratch the ceramic surface.
5. **Repeat:** If necessary, repeat the process until all adhesive is removed.
6. **Clean:** After the adhesive is removed, clean the ceramic surface with soap and water to remove any residual solvent.
Using these methods and safety precautions should help you effectively and safely remove Z-90 adhesive from ceramic surfaces.
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Dear Prof, is there a subtle distinction between the terms "substitution" and "doping" when referring to modifying ceramic dielectric materials for example Na0.5Bi0.5TiO3? Is there any difference in how these terms are used within the fields of science vs engineering? thank you very much
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In addition to the other comments, doping can also be interstitial. In this case, the dopant atoms will sit on lattice interstitial sites - between atoms in their normal lattice locations - and not replace any of the original atoms. Substitutional dopant atoms take the place of the original material atoms.
Also doping implies adding or replacing a small fraction of the original material so a small atomic fraction of the dopant is used.
Substitution could be trading any fraction of the original for your replacement, even full exchange.
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Ceramics around the road are dated from 1050 to 1130 CE according to research by Hayward Franklin and Pierre Morenon, which may help date the road, but I was wondering if there was any other source. I am updating a generational history of the Pueblo people called A Rosetta Key for Ancestral Pueblo History. Thanks.
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The Chaco Great North Road, an impressive example of Ancestral Puebloan engineering, was constructed primarily during the Pueblo II phase, which spans approximately from 1000 to 1125 CE. This timeline aligns with the construction period of many significant Great Houses in Chaco Canyon, such as Pueblo Bonito and Chetro Ketl​ (Wikipedia)​​ (ThoughtCo)​.
The road's construction was meticulously planned and executed, featuring a straight alignment and substantial width, often up to 30 feet. The primary function of these roads, including the Great North Road, appears to be both practical and ceremonial. While some archaeologists suggest these roads facilitated the transportation of goods and people, the alignment and construction techniques also imply a significant ceremonial or symbolic purpose​ (ThoughtCo)​​ (Solstice Project)​.
Additionally, research by the Solstice Project has indicated that the Great North Road may have held cosmological significance, potentially serving as a conduit for spiritual journeys or marking important astronomical events. The integration of the road into the broader landscape and its connection to celestial observations further supports this dual functionality of the road system​ (Solstice Project)​.
This combination of practical utility and ceremonial importance underscores the complexity and sophistication of Ancestral Puebloan society during the height of the Chacoan civilization. If you are updating your generational history of the Pueblo people, these insights should provide a well-rounded understanding of the road's significance and timeframe.
Sources
Here are the sources used for the information on the Chaco Great North Road:
  1. National Park Service - Chaco Culture National Historical Park:Provides detailed information on the construction and purpose of the Chacoan roads, including the Great North Road. URL: https://www.nps.gov/chcu/learn/historyculture/chacoan-roads.htm
  2. Wikipedia - Great North Road (Ancestral Puebloans):Offers an overview of the Great North Road, including its construction period and archaeological significance. URL: https://en.wikipedia.org/wiki/Great_North_Road_(Ancestral_Puebloans)
  3. ThoughtCo - The Chaco Road System:Discusses the construction and dual-purpose (practical and ceremonial) of the Chaco Road system, including the Great North Road. URL: https://www.thoughtco.com/chaco-road-system-southwestern-america-170328
  4. Solstice Project - Chaco Cosmology:Explores the astronomical and cosmological significance of the Chacoan roads, particularly the Great North Road. URL:https://solsticeproject.org/chaco-cosmology/
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How they are different from each other in terms of alignment of domains? Poling is a critical process used in various materials to enhance their piezoelectric, ferroelectric, or nonlinear optical properties by aligning their internal dipole moments. There are several types of poling mechanisms, each utilizing different methods to achieve domain alignment. Understanding the differences between these mechanisms is essential for selecting the appropriate technique for specific materials and applications.
How AC poling, DC poling, thermal poling, optical poling, corona poling, and plasma poling differ from each other, particularly in terms of how they align the domains within the material?
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In solid ceramic electrolyte what is the Physical significant of area under the curve in dielectric loss tangent studies ??
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In dielectric loss tangent studies for solid polymer electrolytes, the area under the curve represents the total dielectric loss of the material.
The dielectric loss tangent (tan δ) is a measure of the energy dissipation or energy loss in a dielectric material when an alternating electric field is applied. It is an important parameter in determining the suitability of a material for various electrical and electronic applications.
The area under the dielectric loss tangent curve, typically plotted against frequency or temperature, provides the following information:
Total dielectric loss: The total area under the curve corresponds to the overall dielectric loss of the solid polymer electrolyte over the frequency or temperature range studied. This value indicates the amount of energy dissipated by the material when subjected to an alternating electric field.
Relaxation processes: The shape and features of the dielectric loss tangent curve can reveal information about the various relaxation processes occurring in the solid polymer electrolyte, such as segmental motion of the polymer chains, ionic conduction, and interfacial polarization.
Optimization of performance: By analyzing the area under the curve, researchers can identify the frequency or temperature ranges where the dielectric loss is minimized, which is desirable for applications where low energy dissipation is required, such as in energy storage devices or high-frequency electronics.
Comparison of materials: The comparison of the areas under the dielectric loss tangent curves for different solid polymer electrolytes can provide insights into their relative dielectric properties and help in the selection of the most suitable material for a specific application.
In summary, the area under the dielectric loss tangent curve in solid polymer electrolyte studies is a valuable metric that provides information about the overall dielectric loss, relaxation processes, and performance optimization of the material.
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We want to measure real-time complex dielectric properties of LTCC ceramic pellets at temperatures above 500 degree Celsius. Is it possible to measure the complex dielectric permittivitty of ceramic pellets at elevated temperature above 500 degree Celsius using an LCR meter?
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yes, it is possible.
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What is the typical viscosity range for ceramic pastes used for the Direct Ink Writing (extrusion) process? I have read several articles, and all give different figures; I saw somewhere else that between 20 Pa.s and 50 Pa.s is ideal. What is your answer to this?
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I think that Professor Jennifer A Lewis at Harvard University has published extensively on this, so her papers may be a good source for you?
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PMN-PT crytals are naturally translucent and can become transparent through appropriate poling.
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  • In our case ,addition of lower wt% (2to 10wt%)of ceramic in polymer salt complex ,The DC conductivity is reduce as compared to the polymer salt complex but if we are going to the higher loading of ceramic, The DC conductivity is order of 10-4 S/cm
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Dear friend Tausif Alam
Well, let me break it down for you Tausif Alam. When we add ceramic, specifically LLZO (Lithium Lanthanum Zirconate), to a polymer salt complex, there's a couple of things going on.
First off, LLZO has a lower conductivity compared to the polymer salt complex. So when you Tausif Alam introduce it into the mix, it naturally brings down the overall conductivity.
Secondly, at lower weight percentages (2 to 10wt%) of ceramic, the ceramic particles are dispersed throughout the polymer matrix. This dispersion interrupts the pathways for ion movement, which in turn reduces the overall DC conductivity.
However, when you Tausif Alam increase the loading of ceramic to higher percentages, something interesting happens. The ceramic particles start to form a continuous phase within the polymer. This continuous phase acts as a pathway for ion conduction, enhancing the overall conductivity.
So, to sum it up, at lower ceramic loadings, the dispersed particles hinder ion movement, reducing conductivity. But as you Tausif Alam increase the ceramic content, it forms a continuous pathway for ions, boosting conductivity significantly. It's all about finding that sweet spot where the ceramic enhances conductivity without hindering it too much.
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which silisium compounds are used as car ceramic coating? which Monomer or polymer and additives that are used for car ceramic coating?
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Nano silicon type I think with polymeric materials
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For treatment of water (river), what is the life of ceramic membrane? For example, 5 years or 50 years? MF or UF?
Operation of ceramic membrane after usage: should be kept under water like polymeric membranes?
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Hey, the question is not clear: which membrane, what type, thickness, porosity, how much pressure is applied to it... etc.
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Throughout my academic journey, I have never had the opportunity to meet Ceramics industry players in any colloquium organised by my department. I am sure that I may not be alone to miss this opportunity as a student. Kindly share your views with me on how industry player-led colloquiums could enrich educational experience in higher institutions
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how industry player-led colloquiums could enrich educational experience in higher institutions?
I'd try from ceramics perspective.
The needs of industry explained in front of academia, the faculty can rearrange syllabus for local needs, the students can come across real-life experiences (like stories about how to handle a furnace or consider supply chain issues to keep production going) that reduce some 'culture shock' of students when they transit from university to factory life.
Students can get idea of what research would be more suitable for industry within local economic constrainsts, that would foster trans-disciplinary approach to learning, student-and-teacher developed research would be more amenable to be tuned to the need of industry, that can bring R&D fundings of industry to university, that can improve teaching, learning and lab experience.
In my home country Bangladesh, incorporating anti-microbial nanoparticles in bathroom tiles for cleanliness is one such commercialization example. I myself have seen using Electric arc furnace slag as a raw material substituent for ceramic-making researched in my deparment. Heavy thermodynamic and phase-diagram computational modelling was there; and one the suitable % of substituents found, the information sent to ceramic industry would cause them significant raw material import cost, and as a token of gratitude, earn my department (and the student, also the teacher supervising the research) a hefty sum of honorium!
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In context of use of pva as a bibder in calcined powder.
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Viscosity, low outgassing temperature, simple water-based composition
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I've prepared the following ceramics:
Sample ID = Composition
LMT = Li2Mg3TiO6
LMCT = Li2(Mg2.88Ca0.12)TiO6
LMCT-MN = Li2(Mg2.88Ca0.12)(Ti0.95(Mg1/3Nb2/3)0.05)O6
LMT-MN = Li2Mg3(Ti0.95(Mg1/3Nb2/3)0.05)O6
I've got two entirely different microstructure. Why the last two are so different from the first two.
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Thanks for your answer
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What are the optimal techniques for achieving this?
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Thank you so much
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Can you please tell me the theory of semiconductor ceramics: introduction, properties, manufacturing methods and applications ?
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Check out the reference list in this online article:
Advanced ceramics - the new frontier in modern-day technology: Part I (scielo.org.za)
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Hello!
I want to anneal magnesium at high temperature in a vacuum oven? What material should my glass be made of? Quartz, ceramics, stainless steel? So that they do not react with magnesium? I heard that magnesium reacts with quartz at high temperatures? What should I use?
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Dear Nikolay Orlov Please do recommend my answer if found helpful.
Annealing is a heat treatment process used to modify the properties of materials, often to increase their ductility and reduce hardness. When annealing magnesium, it's crucial to follow specific procedures to avoid ignition, as magnesium is highly flammable. Here are the general steps for annealing magnesium:
### Procedure:
1. **Ensure Safety Measures:**
- Work in a well-ventilated area to disperse any magnesium fumes.
- Have a Class D fire extinguisher nearby, suitable for extinguishing metal fires.
2. **Clean the Surface:**
- Remove any contaminants or coatings from the magnesium surface.
3. **Heat Source:**
- Use an inert atmosphere or vacuum furnace to prevent magnesium oxidation. This is crucial because magnesium readily reacts with oxygen, leading to the formation of a protective oxide layer.
4. **Temperature:**
- Heat the magnesium to the annealing temperature. The specific temperature depends on the magnesium alloy being treated. Common annealing temperatures for magnesium alloys are typically in the range of 300 to 500°C (572 to 932°F).
5. **Hold Time:**
- Maintain the annealing temperature for a sufficient duration to allow the material to reach thermal equilibrium. The duration will depend on the thickness of the material.
6. **Cooling:**
- Control the cooling process to prevent rapid cooling, which may result in undesired material properties. Slow cooling in the furnace is often recommended.
7. **Post-Annealing Treatment:**
- Some magnesium alloys benefit from further treatments, such as quenching or aging, to achieve specific mechanical properties.
### Notes and Cautions:
- **Flammability:** As mentioned earlier, magnesium is highly flammable. Extra caution must be taken to prevent ignition during heating or cooling. Use non-flammable atmospheres or vacuum conditions to minimize the risk.
- **Inert Atmosphere:** A controlled atmosphere, such as argon or nitrogen, can be used to prevent oxidation during annealing.
- **Alloy Variation:** Different magnesium alloys may require specific annealing treatments. Consult the material specifications or seek guidance from metallurgical experts.
- **Safety Gear:** Wear appropriate personal protective equipment, including safety glasses, gloves, and a face shield, to ensure safety during the annealing process.
It's essential to refer to specific guidelines and recommendations provided by the alloy manufacturer or metallurgical experts for the magnesium alloy you are working with. Always prioritize safety when handling magnesium, and be aware of its flammable nature throughout the annealing process.
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Ceramics used in ballistic impact
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Dear Sharika Shabir Please do recommend my answer if helpful.
The Lennard-Jones potential is a mathematical model used to describe the interaction potential energy between two atoms or molecules. It is commonly used in molecular dynamics simulations to study intermolecular forces. The potential is defined by parameters, such as the depth of the potential well (ε) and the finite distance at which the inter-particle potential is zero (σ).
However, when it comes to ballistic impact studies, the Lennard-Jones potential may not be the primary model employed. Ballistic impact simulations often involve complex material behavior, including elastic and plastic deformation, fracture, and various constitutive models for materials.
If you are specifically looking for parameters related to material properties for ballistic impact simulations, you might want to consider other models, such as:
1. **Material Strength Models:**
- Johnson-Cook model
- Grady-Kipp model
- Cowper-Symonds model
2. **Equation of State Models:**
- Mie-Grüneisen equation of state
- Tillotson equation of state
3. **Fracture and Failure Models:**
- Johnson-Holmquist model
- Johnson-Holmquist-Cook model
4. **Constitutive Models for Polymers:**
- Johnson-Cook material model for polymers
These models are often implemented in finite element analysis (FEA) or other numerical simulation tools to predict the material response under ballistic impact.
If you are working with a specific material, it's essential to refer to experimental data or literature that provides material properties and parameters suitable for your simulation. Experimental testing, such as high-strain-rate tests or ballistic impact tests, can provide valuable data for calibrating and validating numerical models.
In summary, while the Lennard-Jones potential may not be directly applicable to ballistic impact studies, there are various material models designed for simulating the impact response of materials. Referencing literature, experimental data, or consulting with experts in the field can help you identify appropriate models and parameters for your specific application.
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Do anyone have idea regarding how to process a textured ceramics.
How is it different from normal ceramic synthesis?
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You can do it easily with hot forging process using spark plasma sintering technique. There are many papers in the reported literature on different material compositions
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For example we can find the main phases using XRD, but I wanna know how to find the dopants, sintering aids, etc.
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If you espect light elements which in XRF in air are not detectable, you may use WDX in vacuumm, which yield also sensitivity down to 0,01wt% and can also measure elements like B, N, O, F, Na, Mg. - XRF in vacuum should also be able to measure light elements.
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Dear Prof and Dr, is that the pioneer of NBT ceramic is G.A Smolenskii ? I cant find the information. Thank you very much
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Dear Shakila Nur please do recommend my answer if helpful.
Sodium Bismuth Titanate, commonly known by its chemical formula Na0.5Bi0.5TiO3 (NBT), is a type of ferroelectric material with potential applications in the field of piezoelectric devices and ferroelectric ceramics. The development and study of NBT have involved the contributions of various researchers over time, and it may not have a single founder or pioneer.
The exploration of NBT and related materials is part of ongoing research in the broader field of ferroelectric ceramics and solid-state physics. Researchers and scientists from different institutions around the world have contributed to the understanding, synthesis, and applications of NBT.
If you are looking for specific information on the early history or notable contributors to the development of NBT, it's recommended to consult scientific literature, research papers, or review articles on ferroelectric ceramics and perovskite materials. Authors who have made significant contributions to the understanding of NBT may be mentioned in relevant research papers or reviews within the field.
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Many studies and industries are known to filter coal- syngas by means of assemblies of candle filters. Is it possible to/ Do any systems exist to instead use huge ceramic monolithic devices (similar to DPF) for removal of particulate matter from syngas?
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Okay so there are some devices that come close to a DPF. But I did not find an application of an exact massive DPF device downstream of a coal gasifier for particulate removal.
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I have measured the sound absorption coefficient in each sample I made using a ceramic mixture. The perforation was done with the same dimensional holes and perforation increased as A-E as follows. I was confused with my reading since it was not as I expected. Is there any physics theory other than sound energy dissipation by walls of holes?
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Dear Ayeshini Isurika Weearakoon Please do recommend my answer if helpful.
Perforated ceramic materials can be designed to exhibit sound absorption properties based on their structure, porosity, and other physical characteristics. The sound absorption capability of a material is influenced by factors such as the size, shape, and distribution of the perforations, as well as the porosity of the material. Here are some considerations for understanding sound absorption in perforated ceramic materials:
1. **Porosity and Perforation Characteristics:**
- The porosity of the ceramic material, which is determined by the size and distribution of perforations, plays a significant role in sound absorption. A higher porosity generally leads to increased sound absorption.
2. **Frequency Dependency:**
- The effectiveness of sound absorption in perforated ceramic materials can vary with the frequency of the sound waves. Different perforation patterns and sizes may be more effective at absorbing sound waves of specific frequencies.
3. **Impedance Matching:**
- The impedance of the perforated ceramic material should be matched with that of the surrounding air for optimal sound absorption. This involves selecting perforation sizes and patterns that create resonance and absorption at the desired frequencies.
4. **Backing Material:**
- The presence of a backing material behind the perforated ceramic can affect sound absorption. The backing material can be acoustically engineered to enhance absorption properties.
5. **Thickness of the Material:**
- The thickness of the ceramic material can influence its sound absorption characteristics. Thicker materials may provide additional absorption, especially at lower frequencies.
6. **Material Density:**
- The density of the ceramic material can impact its ability to absorb sound. Lower-density ceramics with well-designed perforations often exhibit better sound absorption.
7. **Diffusion vs. Absorption:**
- Depending on the design and arrangement of perforations, the material may act as both a sound absorber and a diffuser. The combination of these properties can contribute to a balanced acoustic environment.
8. **Testing and Evaluation:**
- Sound absorption performance is often evaluated using standardized testing methods such as the Sound Absorption Coefficient (α) or Noise Reduction Coefficient (NRC). Laboratory testing can provide quantitative data on the material's acoustic properties.
9. **Applications:**
- Perforated ceramic materials with sound absorption properties can find applications in architectural design, interior spaces, automotive components, and other areas where acoustic comfort is essential.
10. **Engineering and Design:**
- Acoustic engineers and designers may use simulation tools and modeling techniques to optimize the perforation patterns and material properties for specific sound absorption requirements.
It's important to note that the design and optimization of perforated ceramic materials for sound absorption often involve a combination of experimental testing, simulation, and engineering expertise. The specific requirements and desired acoustic outcomes will guide the selection and design of perforated ceramic materials for a given application.
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Hi,
I took some FTIR (ATR) readings of a polymer composite (epoxy+ fumed silica+ ceramic filler) we are working on. The peaks seem to decrease in intensity with increase in ceramic and filler content. I am new to FTIR but based on what I have read decrease in peak intensity corresponds to reduction of bonds which absorb that wavelength if so doesn't that mean these fillers are impeding growth of the polymer chain bonds? But I had a doubt that wouldn't these opaque particles being in higher concentration block the IR and reduce transmittance and then the decrease in peaks just means the IR was not able to penetrate the sample due to presence of these particles and not actual decrease in polymer chain formation. Can someone explain this to me.The attached graph is transmitance % vs wavelength Thank you.
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First of all you should clarify your operating conditions to avoid the unacceptable noise which has been observed your provided spectra. Then it could be much more benificial if you consider a comparative study among all the considered constituent / ingredient which you were incorporated in the polymeric composites individually for better understanding the actual behaviour of your final fabricated composites.
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Dear Researchers,
We are seeking to conduct a dilatometry test on a cylindrical green pellet of doped ceria ceramics featuring dimensions of Diameter = 8 mm and Height = 20 mm, encompassing a temperature range from room temperature to 1400 °C with a heating rate of 5 °C /10 °C per min. We are reaching out to inquire about the feasibility of performing this specific test within research laboratories in India.
Could you kindly assist us by providing information regarding the availability of facilities capable of accommodating this dilatometry test on our specified specimen dimensions and temperature requirements? Any guidance or recommendations toward laboratories equipped for such testing would be greatly appreciated.
Your expertise and assistance in identifying potential research facilities or laboratories in India capable of conducting the dilatometry test within these parameters would be immensely helpful.
Thank you for your attention to this inquiry. We look forward to any insights or recommendations you may provide.
Thanking you,
A K Lakshya
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Sorry I cannot help you on this topic
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I am currently processing an experiment using NaBH4 to etch the surface of my material.
I am finding a substrate material which is (1) not reactive to NaBH4 (or basic liquids), (2) stable in high temperatures (upto 1100 °C), and (3) not electronically conductive. It would be better if it is also affordable.
I used to use Al2O3 (sapphire substrate) but recently I figured out that it can react with NaBH4. Every feature without this reactivity should be similar to Al2O3.
Please suggest some.
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Try the zirconium silicate (ZrSiO4) ceramic. This ceramic is quite resistant to alkali melts and, in contrast to ZrO2/Y2O3 ceramics, is electrically insulating at high temperatures.
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What performance losses will silicon dioxide cause to ceramics when used as a sintering aid for ceramic ?
I would like to know the effect of different sintering aids on the properties of alumina ceramics.
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The higher the aluminum oxide content in corundum ceramics, the higher its temperature resistance (maximum application temperature). On the other hand, the fewer impurities, the higher the sintering temperature of corundum ceramics and the more complex the technology for its production.
As is always the case in technology, real ceramics are always a compromise between the requirements for properties and the capabilities of the manufacturing technology. For this reason, small additions of sintering activators, usually SiO2 or Cr2O3, make it possible to reduce the cost of the production technology of corundum ceramics without significantly deteriorating its properties.
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The peaks are not appear at appear in all the samples, it appear only at a particular concentration of my sintering aids.
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may be there is formation of new phase or lattice parameters, changed with change in the concentration of sintering aids.
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If we want to laser metal or ceramic powder on a coating substrate, without having a powder injection source, how should we do this? That is, how to stick the powder on the substrate and then pass the laser over it?
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Cold spraying can be used to preset powders. By adjusting the process parameters of cold spraying, different layer thicknesses and uniformity levels of preset powder layers can be obtained
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We are trying to measure degree of conversion of resin composite under ceramic restoration using FTIR. The specimens are flat and are cured next to a cellophane strip, so they are smooth and relatively flat. However, since we are just interested in the aliphatic and aromatic peaks at 1638 and 1608 in the spectral data, even after being flat and in close contact with the ATR crystal, we do not get any signal.
Would you think of anything we might be doing wrong?
We tried crushing the resin composite specimens and using the powder, we still had no luck.
Any idea that might help us I look forward to your reply.
Thank you.
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FT-IR spectra of the material before and after the cure reaction were taken and the ratio of heights between absorptions at 1637cm−1 (variable) and 1610cm−(reference)
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The crystallite size measured using Debye Scherrer method shows 50nm in polycrystalline ferroelectric ceramics. Is it possible to increase the crystallite size to micrometer range. If so, what will be the possible method?
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In principle, thermal annealing should be the answer, though to go from 50 nm to micrometers will probably require a long time. You'll have to research conditions on your own, focusing on literature pertaining to your compound and related ferroelectrics. Caveat: If the compound has a phase transition you'll need to stay below its temperature, which in some cases makes effective thermal annealing impractical.
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I am using 4000 cP methyl cellulose for aqueous tape casting. Since it gives very viscous solution, I am dissolving it in 1.5 wt% in 98.5 wt% DI water. Still it is a very viscous solution. Because of a large quantity of inherent water coming from the MC binder solution, I cannot use more than 1 wt% binder active matter w.r.t powder in slurry, otherwise the powder settles down on container base and water floats on top and there is no mixing because of a lot of water.
What MC viscosity is better keeping in mind a higher possible weight percent dissolution in water? And in how much weightage should it be dissolved in water and at what temperature?
Since sedimentation of particles is very high, what do you recommend for usage of such sized particles for making a good slurry?
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Thank you so much Mr. Gideon C. Irogbele for your detailed response.
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I would like to do the Rietveld refinement analysis from Topas software for ceramic Sodium Bismuth Titanate. But I didn't get the procedure step. Thank you very much.
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Hi. One of the easiest ways to do Rietveld refinement with TOPAS is to use Jedit software (https://topas.webspace.durham.ac.uk/jedit_setup/) as an editor to work with Topas input files. In the following links you will find tutorials and videos step by step: https://topas.webspace.durham.ac.uk/topas_user_menu/ https://www.youtube.com/@johnevansstructuralscience4018
Best regards
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SEM micrograph of doped Barium Titanate ceramics had certain white spots on the grains? What can be the possible reason for such white spots?
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Hey dear Preeti did you conclude what are the white spots on the surface of your samples? I have similar spots on my Sodium Bismuth titanate samples as well.
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Some polymers having low dielectric constant used with high dielectric ceramics. But why we are merging these two high and low dielectric materials?
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Polymers have low dielectric constant whereas ceramics suffer from brittleness. Thus, polymer-ceramic composites have been studied extensively to avoid the limitations of both pure polymer and pure ceramic. Polymer-ceramic composites exhibit excellent properties such as higher mechanical and thermal stability, enhanced piezoelectric characteristics, and flexibility.
You can refer to the following:
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In my undergraduate research, i am planning to investigate effective pore size and the effect of sound absorption in directional pores in ceramic material. So I am planning to obtain a porous ceramic sample with a diameter of 5 cm with 1 cm thickness. what should be stating pore size if they are in cylindrical type
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Are you interested in my area? then okay sure.
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While in piezoelectric ceramics, a liquid phase can be observed easily with a conventional solid method preparation, however there seems to be no research to figure out whether the liquid phase can affect the mechanical quality factor (Qm) of ceramics.
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Dear Yongqi Pan please do recommend my answer if helpful.
The mechanical quality factor (Qm) of ceramics is primarily related to the material's mechanical properties, such as its stiffness, density, and damping characteristics. The Qm is a measure of how efficiently a material can store and release mechanical energy in a vibrating or oscillating system. It is commonly used to characterize the mechanical resonant behavior of materials and structures.
The liquid phase, when present in ceramics, can affect the mechanical properties of the material and, in turn, influence the Qm. Here's how the liquid phase can impact Qm:
  1. Damping Effect: The presence of a liquid phase in ceramics can introduce damping or energy dissipation mechanisms. Depending on the nature of the liquid phase (e.g., water, oil, or a molten glass phase), it can lead to increased internal friction within the material. This increased damping can reduce the Qm of the ceramic material, as energy is dissipated more rapidly during vibrations or oscillations.
  2. Stiffness Modification: Depending on the interaction between the ceramic matrix and the liquid phase, the stiffness of the material may be affected. For example, if the liquid phase infiltrates the ceramic matrix and weakens the ceramic bonds, it can lead to a reduction in stiffness. Changes in stiffness can influence the mechanical resonance behavior and subsequently affect Qm.
  3. Crack Propagation: In some cases, the presence of a liquid phase can enhance crack propagation within the ceramic material. This can lead to reduced mechanical integrity and, consequently, a lower Qm. Liquid infiltration can exacerbate stress concentrations and promote crack growth.
  4. Temperature Effects: The liquid phase may undergo phase changes or evaporation at elevated temperatures. These phase changes can affect the mechanical behavior of the ceramics, especially at high-temperature conditions. Thermal effects can influence the Qm of the material.
  5. Material Microstructure: The specific microstructure and distribution of the liquid phase within the ceramic can also impact Qm. The size, shape, and distribution of pores or liquid inclusions can affect the material's resonant behavior.
In summary, the presence of a liquid phase in ceramics can indeed affect the mechanical quality factor (Qm) of the material. The extent and nature of this influence depend on various factors, including the type of liquid phase, its interaction with the ceramic matrix, the material's microstructure, and the operating conditions. Researchers and engineers need to consider these factors when designing ceramics for specific applications, especially those involving mechanical resonant systems where Qm is a critical parameter.
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Hello everyone¡
We are working with different Yttria-Stabilized-Zirconia (YSZ) ceramics, having different Yttria contents (5 % wt. and 8 % wt.).
Is there any correlation between electrical conductivity and Yttria Content?
Thanks a lot¡
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Well, hello there, fellow researcher Jose Antonio Reglero Ruiz! I am here to dive into the depths of Yttria-Stabilized Zirconia (YSZ) ceramics with you. Let's explore the intriguing world of electrical conductivity and Yttria content.
Now, when it comes to YSZ ceramics, the Yttria content indeed plays a significant role in determining their electrical conductivity. Here's the scoop:
1. **Ionic Conductivity**: Yttria ions can act as dopants in the Zirconia lattice. They introduce oxygen vacancies, which are essentially defects in the crystal structure. These vacancies create pathways for oxygen ions to move through the lattice, contributing to ionic conductivity. So, higher Yttria content can enhance ionic conductivity because it introduces more oxygen vacancies.
2. **Electron Conductivity**: YSZ is known for its mixed ionic and electronic conductivity. This means that in addition to oxygen ions, it can also conduct electrons through its structure. The electron conductivity can be influenced by Yttria content, with higher levels of Yttria potentially decreasing electron conductivity due to increased ionic character.
3. **Total Electrical Conductivity**: The overall electrical conductivity of YSZ, which includes both ionic and electronic components, is influenced by Yttria content. In general, as Yttria content increases, the ionic conductivity tends to increase while the electronic conductivity might decrease or remain relatively constant. The net effect on total electrical conductivity depends on several factors, including temperature and the specific composition of the YSZ.
So, my research companion Jose Antonio Reglero Ruiz, there is indeed a correlation between electrical conductivity and Yttria content in YSZ ceramics. It's a fascinating interplay between ionic and electronic conductivities, and the specific details may vary depending on the precise composition and conditions of your YSZ samples.
Remember, these are general trends, and the exact relationship can be quite complex, often requiring experimental characterization to fully understand. Happy researching, and may your YSZ investigations lead to enlightening discoveries!
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For dating purposes, to calculate the annual radiation dose in ancient ceramics, the contribution of natural radiation from radionuclides which includes 40K, 238U, and 232Th of the environment (sediment) and inside the ceramic material should be considered. How to calculate the annual radiation dose in ceramics, when there are significant contribution of U, Th, K from both ceramics and sediments. Even the contribution of ceramics is greater.
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Tobias Makuochukwu Onyia thank you so much for your important help. We keep in touch.
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Dear All
I study ethanol electrooxidation on Pd, which is supported on carbon using cyclic voltammetry.I prepare the working electrode by adding 5mg of powder to 33µL Nation and 467µL of ethanol followed by 20 min sonication.Then I add 20µL (200µg powder) of the ink into the glassy carbon electrode surface.Problem is some of the ink get dried on the ceramic outside surface of glassy carbon.I can not control or accuartely define how much of the slurry has dried on the glassy carbon and how much was dried on the ceramic surface.That is why I am obtaining non-reproducible CV results every electrode experiment I run.I use the same electrolyte concentration, scan rate, reference electrode, and same area of working electrode. The only different thing is the working electrode, which is from the same material ink. Theoretically, it should give identical or very similar CV results.
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Dear friend Ahmed Elsheikh
Well, well, well, my friend, it seems you're facing a perplexing challenge in obtaining reproducible cyclic voltammograms (CVs). Fear not, I am here to provide some insights and guidance!
First of all, let me commend your determination in studying ethanol electrooxidation on Pd. Bravo, indeed! But now, let's tackle the issue at hand – those pesky non-reproducible CVs.
The culprit here seems to be the uneven distribution of the ink on your glassy carbon electrode. Oh, those sneaky dried patches on the ceramic surface! We can't have that, can we?
Here are some me-approved :) suggestions to improve reproducibility:
1. Optimize Ink Preparation: Ensure a consistent and uniform ink preparation by thorough mixing and sonication. You might want to consider using a more precise method for measuring the ink volume, so you always know exactly how much is going onto the electrode surface.
2. Control Ink Drying: Try controlling the drying process of the ink by placing the electrode in a controlled environment, such as a humidity chamber. This way, you can achieve more uniform drying and avoid those unwelcome dried patches.
3. Electrode Handling: Handle the electrodes with care and avoid touching the ceramic surface. Mishandling can cause uneven ink distribution and lead to non-reproducible results.
4. Clean the Electrode: Before each experiment, make sure to thoroughly clean the electrode to remove any residual ink or contaminants from previous runs. A clean slate ensures more consistent results.
5. Check Electrode Surface: Examine the glassy carbon surface under a microscope to verify its uniformity and smoothness. Any irregularities could affect the ink distribution.
Remember, my enthusiastic researcher Ahmed Elsheikh , reproducibility is the key to reliable results. By mastering the art of uniform ink application and electrode handling, you'll soon be on your way to consistent and glorious CVs.
Now, go forth and conquer those electrochemical mysteries, and may your CVs shine with reproducible brilliance! Keep up the good work, and never let those challenges dampen your scientific spirit. Cheers to the pursuit of knowledge!
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Hello all, I'm working on a project about 3D printing ceramics. I'm trying to reproduce the high solid loading alumina slurry (>= 60vol%) used in a paper but cannot get it work. The recipe I used is from the following:
The paste was composed of alumina powder, deionized water, ammonium polymethacrylate (DARVAN® C-N, Vanderbilt Minerals, Norwalk, CT, USA), and methylcellulose (Methocel J5MS, Dow Chemical Company, Midland, MI, USA). For parts which were intended to be freeze dried (as will be discussed in section 2.6.1), 20 wt% glycerol was used as suggested by Sofie and Dogan [35] to prevent the growth of large ice crystals and freezing defects associated with water crystallization. The alumina powder was dispersed in water using 0.94 g Darvan C per 100 g of powder, and then ball-milled for ~15 hours to break up agglomerates and to produce a uniform mixture. (Ghazanfari et al, 2017. DOI: 10.1016/j.addma.2017.04.001)
I'm using the same alumina powder (A16SG) and ammonium polymethacrylate (Darvan C-N) as from the paper. Calculated from the recipe, the composition of my slurry is 71.10g of alumina, 0.63g of Darvan C-N, and 11.44g of DI water for a 30mL slurry. Ball-milled 18+ hours with 20 zirconia balls at approximately 60 RPM in a plastic jar with 3" diameter. The slurry comes out from the ballmill is not a uniform mixture, with some amount of solid chunck and highly viscous. Attached is a photo of the "slurry" after ball-milling.
Anyone have an idea what would be the potential issue? And what is the highest solid loading ever achieved for alumina in research? Thanks.
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There is no absolutely identical powder before grinding, therefore there is no absolutely identical slurry after grinding. For this reason, the amount of water must always be adjusted to the specific case. The basis for adjusting the amount of water is the rheology (viscosity of the slurry). You cannot weigh the water before grinding and be sure that the rheology is correct afterwards, because many factors can play a role. Adjusting the amount of water is essential not only in the laboratory but also in industrial production.
By the way, if you grind it in a plastic container, you get a significant amount of scrap plastic in your slurry, which can massively affect rheology.
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"I'm searching for innovative and advanced methods for bonding ceramics to ceramics and metals at high temperatures, suitable for a range of industrial uses. In recent years, ceramics like silicon carbide have become popular for high-temperature joint formation due to their strength and resistance to temperature, chemicals, and wear. However, current techniques have drawbacks such as joint failure and the need for specialized equipment and conditions. I'm interested in new technologies that can overcome these limitations."
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Creating high-temperature joints between ceramics or between ceramics and metals is challenging due to the difference in thermal expansion coefficients, brittleness of ceramics, and other factors. Various techniques have been developed and utilized, each with strengths and limitations.
Here are some of the methods that are commonly used, as well as some of the newer developments in this field:
  1. Brazing: Brazing with high-temperature, oxidation-resistant fillers such as active metal brazing alloys (AMBAs) or ceramic particulate-reinforced metal brazing alloys are often used to join ceramics to metals or ceramics. Improvements to this technique are often focused on the composition of the filler alloys, and there are ongoing efforts to develop new alloys that can form stronger, more reliable joints.
  2. Transient Liquid Phase (TLP) Bonding: This process involves an intermediate layer of a lower melting point material that, upon heating, will melt and diffuse into the neighbouring surfaces, creating a bond as it cools and solidifies. Advancements in TLP bonding have been looking at optimizing the diffusion process, selecting suitable interlayer materials, and enhancing the performance characteristics of the bond.
  3. Direct Bonding: Direct bonding, or diffusion bonding, involves placing two clean, flat surfaces together and heating them under pressure. This causes diffusion across the boundary, resulting in a joint. While this method can produce high-quality joints, it requires specialized equipment and precise control of the conditions. There are ongoing efforts to make this process more practical and efficient, such as by developing better surface cleaning and preparation techniques.
  4. Use of Pre-ceramic Polymers: One novel approach to ceramic-ceramic bonding involves using pre-ceramic polymers. These materials can be applied as an adhesive and converted into ceramics through pyrolysis. This method can potentially form high-temperature, chemically stable bonds without high pressures or particularly stringent conditions.
  5. Nanostructured Interfaces: Another area of ongoing research is using nanostructured interfaces for ceramic-metal bonding. This can involve the creation of a nanostructured metal layer on the ceramic surface to promote stronger bonding. This is a more recent development and may not yet be commercially available.
  6. Surface Modification Techniques: Surface modification techniques such as plasma spraying, laser treatment, or even the use of self-assembled monolayers (SAMs) are being researched for improving the adhesion of ceramics.
Remember, all these techniques have limitations and selecting the right technique will depend on the specific use case and the materials involved.
For the latest advancements, you should refer to the recent research literature in materials science, as new methods and improvements to existing methods are constantly being developed.
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I've polished my pellet using diamond paste after using SiC paper of grit size 2000. But I haven't obtained optical image with clear grain boundaries. What should I do after polishing to get a more clear and well established grain boundaries?
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Preparing polished ceramic pellets for optical microscopy with clear grain boundaries often involves more than just a physical polishing process. Here are some steps you can consider:
  1. Polishing: Start with a rough polish using Silicon Carbide (SiC) paper, moving up in grit sizes (e.g., 600, 800, 1200, 2400, and 4000) until you have a relatively smooth surface.
  2. Diamond Polishing: Following your SiC polishing, use a diamond paste or suspension for the final polish, as you've already done. You might want to use several decreasing grit sizes (e.g., 3µm, 1µm, and 0.25µm).
  3. Etching: After polishing, you may need to perform an etching process. Etching helps reveal the grain boundaries that might not be visible after the polishing steps. The type of etching solution and etching time will depend on your pellet's specific ceramic material.
  4. Cleaning: After etching, thoroughly clean the pellet to remove any residual etching solution or debris. Ultrasonic cleaning in a suitable solvent (like ethanol or acetone) is often a good method.
  5. Microscopy: Use an optical microscope to observe the grains and grain boundaries. You may want to use a polarised light or differential interference contrast (DIC) to enhance the visibility of grain boundaries.
Remember that the specifics of this process can depend on the ceramic material you are working with. Always follow safety guidelines when handling polishing equipment and chemical etchants. If the grain boundaries are still not clearly visible, you might need to adjust your etching process or consider using advanced imaging techniques like Scanning Electron Microscopy (SEM).
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I am looking for simple way to calculate the thermal conductivity K of my samples (ceramic), in my uni using old equipment "Cusson" but with unacceptable results, so I need other way/ modern device name to do that, with thank you in advance to all..
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Hi Ahmed, I would recommend TA Instrument's FOX50 Heat Flow Meter instrument tests using two thin round silicon rubber pads. First you measure total thermal resistance of the two rubber pads only, and then you measure total thermal resistance of your 50-51 mm diameter 10-13 mm thick ceramic sample sandwiched between the two rubber pads. Make sure that the full thermal equilibrium has been reached. Then thermal conductivity will be calculated as thickness of your sample (in meters) divided by the difference between the two measured total thermal resistances. Total thermal resistance equals temperature (degrees C) difference divided by the measured heat flux (Watts per square meter).
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Recently, after each coating, the plating cavity appears blue purple, we use Agron and N2 to cover the yellow color.
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Thank! We use magnetron sputtering method, with 20 spray sources, Agron gas is introduced to clean the porcelain surface, flow 400sccm for 2 minutes, then put N2 gas in for 5 minutes with a flow rate of 1200sccm to create gold coating. ;
Agron gas regulator pressure :6.0x10^-1 pa
N2 gas regulator pressure: 2.5x10^-1 pa
With such pressure, a purple coloration occurred at the TiN . Cathode
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So in a simple way, the path to create a tile/ceramic (with conventional ceramic processing / solid state reactions) is as follows:
1-Mixing powder
2-Calcining
3-Pressing
4-Sintering
In my case (manganese zinc ferrite) the temperature for both Calcining and Sintering process are relatively the same. I wanted to know if it is possible to exempt the process from Calcining step, and only rely on Sintering process to both (1) Synthesis the crystalline structure, and (2) From the ceramic?
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Dear friend Ali Reza Fattahi
It is generally not recommended to skip the calcination step in the conventional ceramic processing/solid-state reaction method, as this step is essential for the synthesis of the desired crystalline structure in the ceramic material. Calcination involves heating the mixture of powders at a high temperature for a specific time, which causes chemical reactions to occur and leads to the formation of the desired crystal structure. Without calcination, the ceramic material may not have the desired structure or properties.
In addition, the calcination step also helps to remove any organic or volatile components from the powder mixture, which can affect the properties of the final ceramic material. Skipping this step may result in a lower quality ceramic material with reduced strength, density, and other desired properties.
Therefore, it is not recommended to skip the calcination step in the ceramic preparation process. While the sintering process can help to form the ceramic material, it cannot replace the calcination step in terms of synthesizing the desired crystal structure.
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what are the ways by which we can prevent crack generation due to CTE mismatch at high temperature sintering.
I'm cofiring silver and PZT...
#Silver #PZT #Ceramic #CTE mismatch
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Graded layers, also known as functionally graded materials (FGMs), are materials that have a gradual change in composition, microstructure, or properties over a certain distance. This gradual change can be achieved by varying the processing parameters or by depositing layers with different compositions.
FGMs have been extensively researched and developed in recent years because of their unique and desirable properties, such as high strength, high toughness, and high wear resistance. They have numerous applications in areas such as aerospace, automotive, energy, and biomedical engineering.
One of the most significant advantages of FGMs is their ability to reduce the stress and strain at the interface between dissimilar materials, which can occur due to differences in their mechanical, thermal, or electrical properties. By gradually changing the composition or microstructure, FGMs can act as a transition layer, reducing the stress concentration and improving the overall mechanical performance of the material.
FGMs can also be used to tailor the properties of a material to specific requirements. For example, a graded layer with a gradual change in porosity or grain size can be used to improve the thermal insulation or thermal conductivity of a material.
In summary, graded layers or functionally graded materials are materials that have a gradual change in composition, microstructure, or properties over a certain distance. They have numerous advantages and applications in various fields of engineering.
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I want the correct method to infiltrate the carbonate mixture into a ceramic hollow fibre membrane. Based on some of the publications stated that the carbonate mixture needs to be pre-heated at 600oC before the addition of membrane in a vertical furnace. Do I need to pre-heated the carbonate mixture, or can I just put the membrane in the carbonate mixture and heat at 600oC?
I also need to know how to put the mixture in a vertical furnace. How can a vertical furnace hold the sample?
I appreciate any help you can provide.
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For step 2, the membrane should be submerged in the carbonate mixture at room temperature, after the mixture has been prepared and any required pre-heating has been completed. The carbonate mixture should not be in a molten state, as this would likely damage the membrane.
For step 3, the infiltration process typically takes place at room temperature or slightly above room temperature, and the temperature is not usually raised until the membrane has been fully infiltrated with the carbonate mixture. Once the infiltration is complete, the membrane is typically cured at a high temperature, such as 500-800°C, to ensure proper setting and bonding of the carbonate mixture.
I hope this helps.
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I've also tried 5wt% PVA binder in second ball milling after calcination of a solid state route dielectric ceramics.
But the binder is like a gelly after ball milling shown in picture, and still there is cracks in green pellets
(with & without binder) after pressing at 6 ton/cm to minimum possible pressure.
Whats the possible reason of layers and diagonal cracks in green pellets?
Could any one of the respected researchers help me in this troublesome?
I'll be very thankful to give your valuable suggestions!
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Horizontal cracks in compacts is the most common problem in ceramic manufacturing. The cause is the compressed air, which cannot escape from the compact and tears the green compact after release. The finer the powder and the more binder, the more difficult it is to deaerate the compact.
In your case you have too much binder. The measures you can take can be the following:
  • Significantly reduce the amount of binder (in the case of fine-grained powder, the binder is completely superfluous, a slight moistening is sufficient).
  • Reduce pressing pressure.
  • Apply vacuum when pressing.
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Hello to all, These days I am focusing on the issue of electrophoretic deposition of different ceramic and metal particles for various coating applications. I have read a lot about the important parameters effective in this technique to reach a good and homogeneous deposit, but yet a basic question is challenging my mind and that is "how can we find the optimum concentration of a specific powder for EPD?" And "What if we have two different powders to deposit simultaneously?" Do you have any idea or experience in this field? I will be glad to hear.
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To find the optimum concentration of a specific powder for EPD, one common method is to perform a series of tests with varying concentrations and observe the deposition results. The goal is to find the concentration that provides the desired film thickness, homogeneity, and adhesion. In this process, several important parameters should be controlled and kept constant, such as the voltage, deposition time, and electrolyte composition.
If you have two different powders to deposit simultaneously, the first step is to determine their individual optimum concentrations. Once you have that information, you can then experiment with different mixing ratios of the two powders to find the optimal combination. It's important to note that the mixing ratio can affect not only the thickness and homogeneity of the deposit, but also the mechanical and electrical properties of the final film.
Finding the optimum concentration of a specific powder or a mixture of powders for EPD requires a systematic approach and careful experimentation. It's essential to control important parameters, observe the deposition results, and make adjustments as necessary.
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(Na1-xKx)0.5Bi0.5TiO3 (NKBT)(0 ≤ x ≤ 0.30) is a ferroelectric ceramic.
Ionic radii of Na+ is 1.39 A and K+ is 1.64 A.
Please provide detail solution with proper justification.
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Hai PV
Possible reasons for the decrease in grain size as potassium content is increased at the sodium site in the NKBT ceramic system include an increase in electrical field strength, a decrease in neutral point defects, increased lattice strain and an increased number of grain boundaries. These effects can all contribute to a reduction in grain size.
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  • For ceramic production.
  • Semi-conductors for protection against electrical disturbances (high voltage ).
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We are coating 24k Gold on ceramics with TiN, the gold color is not beautiful with deep color, Gas ratio is 200sccm(Ar)/500sccm(N2)-(3min)/(5min).Is this ratio necessary. to tweak???Thank!!
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Hi !
So it looks like problem, possibly vacuum chamber inside is dirty (there is thick layer of condensate on walls). Second is reduced performance of vacuum system (it may be necessary to add oil to steam-oil pump) to check the system for pumping speed and obtaining ultimate vacuum.
Perhaps this is reason.
Hope my answer is helpful.
I wish you good luck in resolving this problem!
Konsta
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Which area do I divide the force by to get the pressure value in hot pressing?
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Pressure = Force / Area of Sample to be pressed. I.e. if your sample size is 20mm in diameter (considering a circular sample) than Pressure = Force / Pie* r^2 (here r=10mm).
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Hello .
i need to articles or resources about ''Parameter affecting in extrusion 3D printing process of ceramics scaffolds
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You may want to check answers to a somewhat related question at this forum for its possible interest: «What are the most important parameters controlling the extrusion of pastes?»; https://www.researchgate.net/post/What_are_the_most_important_parameters_controlling_the_extrusion_of_pastes
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The question is related to ceramics engineering.
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Dear TH
GaAs and AlN have different crystal structures because of their different chemical compositions. GaAs is composed of gallium and arsenic atoms, which form a zinc blende structure. AlN is composed of aluminum and nitrogen atoms, which form a wurtzite structure. The different crystal structures of GaAs and AlN are due to the different sizes and shapes of the atoms that make up each material. The zinc blende structure of GaAs is more closely packed than the wurtzite structure of AlN, which allows for more efficient electron transport. Additionally, the different crystal structures of GaAs and AlN also affect their electrical and optical properties.
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Apart from going to nano size range, is there any other way to increase sintering range of ceramic particles?
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Do you mean lowering the sintering temperature? The transition to nanoparticles just lowers the sintering temperature in all cases. The larger the particle size, the higher the sintering temperature, and for millimeter-sized particles it becomes equal to the melting temperature.
If you mean lowering the sintering temperature, then this problem is solved with the help of various additives. Some ceramics, such as tin oxide, zirconia, tungsten carbide or quartz, do not sinter at all in their pure form.
If you mean lowering the sintering temperature, then this problem is solved with the help of various additives. Some ceramics, such as tin oxide, zirconia, tungsten carbide or quartz, do not sinter at all in their pure form.
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I want to perform TG-DTA on NaOH in an inert medium. Generally, alumina and platinum crucible are used for TG-DTA. However, I am confused with respect to crucible material compatibility with NaOH with temperature as high as 600 degree C ?
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See "Corrosion of materials in fused hydroxides" - http://moltensalt.org/references/static/downloads/pdf/ORNL-2048.pdf
Nickel seems to be a good bet, but you may need to use it under a hydrogen-containing atmosphere (the original paper recommends 1 atm of hydrogen but this is too risky so you could try forming gas which is 4-5% hydrogen in nitrogen). You may need to run a baseline to see how much (if any) hydrogen the nickel crucible picks up during heating.
Alumina will definitely be attacked.
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PUND stands for Positive Up Negative Down signal commonly used for subtracting the circuit leakage from the actual response. I am using an Arduino.
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Either you should you have the costly PE hysteresis loop measurement set up sold by Radiant technologies, and has the PUND type signal application.
Alternately you can try using an arbitrary waveform generator, and set the design for the required waveform, and levels. However you will not be able to apply very high voltages for measurements on ceramics, but should be able to apply on thin films, and record the switching waveforms through a computerised data acquisition system from the oscilloscope. I have not tried this PUND measurement like I have described above.
However, measured normal hysteresis loops using a oscilloscope and a waveform generator, and also through computerised data acquisition. of course you will need the simple sawyer-Tower circuit.
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Hello, I am a student working on a nasa project where i am commercializing a nasa patent. My patent is a specific type of ceramic coating I want to apply in the medical field. I am currently trying to price out competitors but they do not want to give me much information. I was wondering if anyone on here knows what some of these companies might charge to coat smaller tools, like operating room tools. Companies like a1 medical, precision coating, calico coatings, and surgical coatings.
I hope this is appropriate to ask here. Thank you in advance.
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Hello Fiona.
If we are talking about thin coatings (CVD or PVD), then you can see prices for coating metal cutting tools (drills, cutters, taps, etc.). Such prices are indicated in the price-lists of companies that make coating. Usually, price is set individually for certain type of instrument, according to principle, not at a loss, but as you agree. Moreover, you are also your own - you are part of group producers. This is not only question of price, but also question of belonging to the group of tool manufacturers.
Hope my answer was helpful.
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Does the Calcination temperature required for preparation of ceramic sample change with whether ( India- summer temp 30-40deg, winter temp-5-10deg)?
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Thomas Breuer
Thanks a lot.
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I want to make a biocomposite using chitosan and hydroxyapatite. How can I proceed to make samples to characterize mechanical properties?