Teruaki Hayakawa’s research while affiliated with Institute of Science Tokyo and other places

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Publications (246)


Field emission scanning electron microscopy (FE-SEM) images of PAA FLPs (a), PI FLPs (b) and carbon flowers (c) prepared from DA-6/PMDA in cyc/ace with varied mixed solvent ratio
Cross-section images of PI FLPs (a) and carbon flowers (b) prepared using in cyc/ace = 2 : 8 solvent system: FE-SEM images (left) and transmission electron microscopy (TEM) images (middle and right). (c) WAXD profiles of DA-6/PMDA particles prepared with different cyc/ace volume ratios compared to that of the DA-6/PMDA PAA prepared from solution polymerization. (d) POM images of FLPs prepared from cyc/ace solvent system observed at room temperature. (e) SAXS profiles of DA-6/PMDA particles prepared with different cyc/ace volume ratios compared to that of the DA-6/PMDA PAA prepared from homogenous solution polymerization
(a) Influence of system solubility on FLP morphology. (b) Comparison of the chain alignments of the bulk film and FLPs: parallel molecular chain alignment in the PI bulk film and (c) folding and stacking chain alignment in the PAA FLPs, illustrating the proposed formation mechanism of this study, suggesting that the size variation of the FLPs originated from the semiaromatic molecular structure and crystallization behavior of DA-6/PMDA in cyc/ace
(a) FE-SEM images of amorphous carbon and carbon flowers. The amorphous carbon was carbonized from popcorn-like PAA particles with irregular sizes and shapes prepared in cyc/tol = 7 : 3. The particle morphology became further coagulated under the same carbonization condition where PAA FLPs maintained the flower-like morphology. (b) H2O2 selectivity of carbon flower, amorphous carbon, and KB. (c) RRDE voltammograms of carbon flower, amorphous carbon, and KB in O2-saturated 0.5 M H2SO4 electrolyte with a catalyst load of 60 μg cm⁻². (d) H2O2 production rate of carbon flower, amorphous carbon and KB
Synthesis scheme of monomer DA-6

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Self-assembly of semiaromatic poly(amic acid) into flower-like microparticles via one-step precipitation polymerization
  • Article
  • Full-text available

February 2025

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7 Reads

Yuqian Chen

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Ryohei Kikuchi

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Kan Hatakeyama-Sato

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[...]

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Teruaki Hayakawa

Flower-like particles (FLPs) are highly attractive materials owing to their intricate morphologies and high specific surface areas. However, a definitive method for fabricating organic FLPs with unique three-dimensional morphologies has yet to be established. In this paper, we report on a synthetic route for poly(amic acid) (PAA) FLPs using a specially designed semiaromatic PAA consisting of alternate rigid aromatic segments and flexible alkyl segments via one-step precipitation polymerization at room temperature. The particle morphology can be tuned from spherical to flower-like by adjusting the mixed-solvent ratio. Based on small-angle X-ray scattering, wide-angle X-ray diffraction, and polarized optical microscopy analyses, the flower-like morphology is attributed to the microcrystalline structure formed by the folded and stacked alignment of the PAA precursors. Moreover, solubility plays a crucial role in determining the crystallization rate and growth mechanism, thereby leading to variations in the flower-like morphology. Notably, the flower-like morphology is preserved after thermal imidization and carbonization. The as-synthesized carbon flowers demonstrated high catalytic activity and selectivity for the 2-electron electrochemical reduction of oxygen in an acidic electrolyte, which could be attributed to the N-content of 2.72% and the efficient mass transport granted by the open structure of the unique flower-like morphology.

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Fig. 2 A FT-IR spectra of polyimide (PI) and PAA, with PI-B6 as a representative. The FT-IR spectrum of the representative PAA (B6) exhibited characteristic peaks at 1726 cm −1 (carboxyl C=O) and 1661 cm −1 (amide C=O stretching), as well as a peak at 1536 cm −1 corresponding to amide C-N stretching. In the FT-IR spectrum of the prepared PI (B6), the peaks for the amic acid groups disappeared, and the characteristic imide peaks at 1775 cm −1 (imide C=O asymmetric stretching), 1722 cm −1 (imide C=O symmetric stretching), and 1372 cm −1 (imide C-N stretching) appeared, indicating complete imidization. B Appearance of the newly synthesized PI films
Fig. 5 Visualization of the cross-correlation coefficient C max for each segment along the polymer chain in PI-B6, showing the periodic torsional motion induced by the applied electric field across different polymer chain segments at various frequencies. As the C max values increase, the color transitions from black to white to yellow, indicating regions within the PI chains where periodic motion occurs. A Results
Smectic liquid crystalline poly(ester imide)s with low dielectric dissipation factors for high-frequency applications

February 2025

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47 Reads

Polymer Journal

High-frequency electronic applications increasingly require polymer-based insulators with low dielectric constants ( D k ) and dissipation factors ( D f ). Reducing molecular mobility effectively decreases the D f of polyimides (PIs), which are widely used as interlayer dielectrics in semiconductor integrated circuits. In this study, we reduced molecular mobility by synthesizing smectic liquid crystalline polyimides (LC-PIs) via the use of diamines with phenyl benzoate structures and alkyl chains, and promoting mesogen stacking in LC structures. Self-supporting films were fabricated, and their dielectric properties were evaluated, revealing significantly lower D f values than those of conventional PI. The functional groups responsible for increasing D f are visualized via molecular dynamics simulations performed by applying a virtual alternating electric field to 3D models of the LC-PIs whose structure was confirmed via wide-angle X-ray diffraction. This study highlights the potential of smectic LC-PIs in the molecular design of polymeric materials with lower D f .


High‐Fidelity Directed Self‐Assembly Using Higher‐χ Polystyrene‐Block‐Poly(Methyl Methacrylate) Derivatives for Dislocation‐Free Sub‐10 nm Features

February 2025

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11 Reads

Extreme ultraviolet (EUV) lithography currently enables the creation of ultrafine patterns. However, as miniaturization progresses, stochastic defects become a significant challenge. Directed self‐assembly (DSA) of block copolymers (BCPs) has gained attention for pattern rectification to improve the quality of EUV patterns or for density multiplication to obtain sub‐10 nm features. DSA is one of the most promising miniaturization processes because it does not cause stochastic defects. However, dislocation defects are an important issue in density multiplication using strongly segregating BCP. This study demonstrates the use of DSA on 300 mm silicon wafers with higher‐Flory‐Huggins interaction parameter (χ) polystyrene‐block‐poly(methyl methacrylate) derivatives for sub‐10 nm features. These higher‐χ polymers, synthesized from polystyrene‐block‐[poly(glycidyl methacrylate)‐random‐poly(methyl methacrylate)] (PS‐b‐PGM) and 2,2,2‐trifluoroethanethiol (PS‐b‐PGFM), show excellent reproducibility of perpendicular lamellae. Line patterns with a sub‐10 nm half‐pitch are successfully formed by DSA on 300 mm wafers. Line patterns without parallel‐oriented structures or dislocations can be achieved by optimizing the chemical guides and annealing conditions. A polymer with a higher χN value exhibits improved roughness in the resulting line patterns.



Fig. 2 | Comparison of RadonPy-calculated and experimental values for three physical properties (C p , refractive index, and Abbe number). The horizontal axes represent the experimental values, while the vertical axes represent the RadonPycalculated properties (top) and the calibrated values from the linear models fitted to the experimental data (bottom).
Fig. 4 | Prediction and synthesis of optical polymers. a Calculated properties of polymers accumulated through iterations of BO (left: initial distribution, center: step 10, right: step 20). The empirical limit boundary is indicated by a straight line. This limit boundary was created based on Fig. 7 from the literature 38 . b Three polymers (P1-P3) were selected as synthetic targets, along with their polymerization reactions presented by SMiPoly. c Polymerization reactions and reaction conditions for P1 and P2. d Structure of mpPh-PTU, selected as an analog of P3. e Calculated properties and experimental values of the newly synthesized P1 and mpPh-PTU.
SPACIER: on-demand polymer design with fully automated all-atom classical molecular dynamics integrated into machine learning pipelines

January 2025

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32 Reads

npj Computational Materials

Machine learning has rapidly advanced the design and discovery of new materials with targeted applications in various systems. First-principles calculations and other computer experiments have been integrated into material design pipelines to address the lack of experimental data and the limitations of interpolative machine learning predictors. However, the enormous computational costs and technical challenges of automating computer experiments for polymeric materials have limited the availability of open-source automated polymer design systems that integrate molecular simulations and machine learning. We developed SPACIER, an open-source software program that incorporates RadonPy, a Python library for fully automated polymer physical property calculations based on all-atom classical molecular dynamics, into a Bayesian optimization-based polymer design system to overcome these challenges. As a proof-of-concept study, we synthesized optical polymers that surpass the Pareto boundary formed by the tradeoff between the refractive index and the Abbe number.


Highly Ordered Bimodal Mesoporous Carbon from ABC Triblock Terpolymers with Phenolic Resol

December 2024

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4 Reads

ACS Macro Letters

Mesoporous carbons (MPCs) with a bimodal distribution of pore diameters are more advantageous than their monomodal counterparts for applications in adsorption, catalysis, and drug delivery systems; however, reports on their fabrication remain limited. In this study, we successfully fabricated bimodal MPCs using a soft template method with poly(2,2,2-trifluoroethyl methacrylate) (PTFEMA)-b-poly(4-vinylpyridine) (P4VP)-b-polystyrene (PS) and resol. The blend samples formed microphase-separated structures comprising PTFEMA spheres, PS cylinders, and matrix domains composed of P4VP and resol, leading to the separation of the PTFEMA and PS domains. The P4VP and resol matrix domains were carbonized at a high temperature of 900 °C, whereas the PTFEMA and PS domains were thermally decomposed. This process resulted in bimodal MPCs with both spherical and cylindrical mesopores. The pore diameters calculated using scanning electron microscopy were approximately 10 and 30 nm, while nitrogen adsorption measurements indicated a large specific surface area with a bimodal pore distribution.



Pt/C Catalyst Modified with 14-Membered Macrocyclic Complex for Oxygen Reduction Reaction

November 2024

ECS Meeting Abstracts

The modification of Pt-based cathode catalysts with small molecules has emerged as a promising strategy to enhance their durability in the oxygen reduction reaction (ORR) within proton exchange membrane fuel cells (PEMFCs). This study investigates the efficacy of a novel compound, hexaaza macrocyclic ligand (H 2 HAM), as a modifier anticipated to establish a substantial interaction with the Pt surface. X-ray photoelectron spectroscopy (XPS) analyses, focusing on N1s and Pt4f spectra, reveal a significant electron donation from the ligand to the Pt surface, indicating an improved ligand-Pt interaction. Electrochemical studies demonstrate that the H 2 HAM-modified Pt/C catalyst maintains its electrochemical active surface area (ECSA) and mass-specific activity more durably compared to a pristine Pt/C catalyst. These findings underscore the potential of H 2 HAM as an effective modifier for enhancing the durability of Pt-based cathode catalysts in PEMFC applications. Figure 1


Nitrogen-Doped Mesoporous Carbons Fabricated from Self-Assembled Block Copolymers for Electrochemical Production of H 2 O 2

November 2024

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3 Reads

ECS Meeting Abstracts

Nitrogen-doped mesoporous carbons are attracting significant attention as next-generation electrocatalytic materials due to their high specific surface area, high electrical conductivity, and exceptional chemical stability. Especially, due to the facilitated mass transport of products, high selectivity for the two-electron oxygen reduction reaction is expected, making it applicable to the synthesis of hydrogen peroxide (H 2 O 2 ).¹ In this study, we focused on the soft template method by utilizing the self-assembly of a block copolymer (BCP) through microphase separation.² In our laboratory, we have been working on the synthesis of poly(4-vinylpyridine)- b -poly(2,2,2-trifluoroethyl methacrylate) (P4VP- b -PTFEMA). The significant repulsive interaction between these two components allows extensive control of the domain size. Furthermore, poly(4-vinylpyridine) serves as both the nitrogen and carbon sources and is selectively crosslinked by resol, thus enabling a high carbonization yield to be obtained. We employed this BCP as a soft template and introduce resol as a cross-linker for fabricating nitrogen-doped mesoporous carbons. Here, we investigated in detail the effects of the composition of the block copolymer and the amount of the crosslinker on the morphology and nitrogen content of the mesoporous carbon. P4VP- b -PTFEMA was synthesized via reversible addition-fragmentation chain transfer (RAFT) polymerization. A mixture of P4VP- b -PTFEMA and resol was dissolved in DMF at 5 wt%, and the solution was evaporated and dried under vacuum at 100 °C for 24 hours to prepare a composite film. Subsequently, the film was heated to 900 °C to fabricate nitrogen-doped mesoporous carbons. Small-angle X-ray scattering (SAXS) analysis of the composite film revealed various microphase-separated structures depending on the BCP-to-resol ratio (Fig. 1 (a)). Furthermore, nitrogen-doped mesoporous carbons with pore diameters ranging from 6.2 nm to 24 nm were fabricated using various molecular weights of PTFEMA (Fig. 1 (b)). Additionally, in our presentation, we will discuss how the pore size affects the selectivity of the two-electron reaction and the catalytic efficiency in the oxygen reduction reaction. [Reference] (1) Park et al ., ACS Catal . 2014 , 4 , 3749. (2) Liu et al. , Polym. Chem. 2014 , 5 , 6452. [Acknowledgement] This study was financially supported by JSPS-KAKENHI(21K04828). Figure 1


Citations (45)


... FSC measurements were conducted on untreated PI films at temperature scan rates of 2000, 5000, and 10,000°C/s under a nitrogen atmosphere to investigate phase transitions that could not be observed by POM or DSC [33,45]. The results for a scan rate of 10,000°C/s are shown in Fig. 4C, whereas the data for 2000 and 5000°C/s are provided in the Supplementary Information (Figs. ...

Reference:

Smectic liquid crystalline poly(ester imide)s with low dielectric dissipation factors for high-frequency applications
Discovery of liquid crystalline polymers with high thermal conductivity using machine learning
  • Citing Preprint
  • August 2024

... The overall bonding form and arrangement of BCPs can be controlled depending on the composition of the internal monomers, the type of solvent, and the process conditions. In addition, the variables that determine the morphologies and sizes of BCP-based nanopatterns include the volume fraction of the constituent polymers, the degree of polymerization (N), and the level of incompatibility between blocks (Flory-Huggins interaction parameter, χ) [40,47]. In particular, polymers with very high χ are capable of forming microphase-separated domains with very small feature sizes of less than 10 nm, and thus are of great interest in the field of nanopatterning [48]. ...

Chemically tailored block copolymers for highly reliable sub-10-nm patterns by directed self-assembly

... Large language models (LLMs) raise fresh concerns about their potential dual-use applications , particularly in sensitive domains like biotechnology [25][26][27][28][29][30][31][32][33][34][35], chemistry [36][37][38][39][40][41][42], and cybersecurity [43]. This paper proposes a novel dataset or benchmark of scientific refusal questions. ...

Prompt engineering of GPT-4 for chemical research: what can/cannot be done?
  • Citing Article
  • September 2023

Science and Technology of Advanced Materials Methods

... Polyhedral oligomeric silsesquioxane (POSS) is a molecule with organic side-chains at the eight vertices of its SiÀ O bonded cubic structure, which has paid much attention because of structural and physical features, such as rigid three-dimensional structure and high thermal stability. [8][9][10][11][12][13][14][15][16][17][18][19][20][21][22][23][24][25][26] It was reported that POSS-core dendrimers showed higher encapsulation ability than polyamidoamine dendrimers. [27] More recently, we have demonstrated that excited molecules can be stabilized and recruited to the formation of luminescent complexes such as excimer and exciplex. ...

Controlling Circularly Polarized Luminescence Using Helically Structured Chiral Silica as a Nanosized Fused Quartz Cell
  • Citing Article
  • September 2023

JACS Au

... To minimize hallucinations, we have adopted prompt engineering strategies that have been previously reported. 29,58 Within this framework, the models are directed to set any specic parameter to "N.R. (not reported)" if they cannot nd the relevant information in the supplied image and/or caption. ...

Prompt engineering of GPT-4 for chemical research: what can/cannot be done?

... However, the precipitation polymerization of commercially available diamines and dianhydrides has previously only resulted in fine spherical PI microparticles. [33][34][35] Currently, there are no reports of PAA particles bearing complex three-dimensional, higher-order morphologies prepared through one-step precipitation polymerization. Notably, the particle size of the FLPs produced in this study could be tuned by adjusting the mixed solvent ratio. ...

Fabrication of Polyimide Nano-Particles by Precipitation Polymerization
  • Citing Article
  • December 2022

Journal of Photopolymer Science and Technology

... Although poly(amic acid) NPs are prepared by precipitation polymerization in a liquid-phase matrix, the size and structure of the resulting NPs are generally evaluated by transmission electron microscopy (TEM) or scanning electron microscopy (SEM) in the dry state after the complete elimination of the polymerization solvent [17][18][19][20][21][22][23][24][25]. These microscopic techniques can clarify the structure of poly(amic acid) in the dry state, but its characteristics when dispersed in a liquid phase would provide more direct information on NP formation. ...

Creation of Thermal Response Ordered Mesostructure Polymer Particles Using Diblock Copolymers via 3D Confined Self‐Assembly
  • Citing Article
  • February 2023

Macromolecular Chemistry and Physics

... Polyhedral oligomeric silsesquioxane (POSS) is a molecule with organic side-chains at the eight vertices of its SiÀ O bonded cubic structure, which has paid much attention because of structural and physical features, such as rigid three-dimensional structure and high thermal stability. [8][9][10][11][12][13][14][15][16][17][18][19][20][21][22][23][24][25][26] It was reported that POSS-core dendrimers showed higher encapsulation ability than polyamidoamine dendrimers. [27] More recently, we have demonstrated that excited molecules can be stabilized and recruited to the formation of luminescent complexes such as excimer and exciplex. ...

Ordered Silica Nanostructure by the Calcination of Block Copolymer with Polyhedral Oligomeric Silsesquioxane (POSS) Side Chain
  • Citing Article
  • July 2022

Chemistry Letters

... Article (S45- Figure S33). The obtained deviation in self-assembly is possibly related to the additional junction of the click reaction, against the initial assumption, as reported for other BCPs 99,100 and/or the tacticity of the polystyrene block synthesized in cyclohexane. 101 Thus, the separation properties of clicked PSb-PHEMA need to be further investigated to identify the origin of the differences in self-assembly. ...

Long-Range Ordered Lamellar Formation with Lower Molecular Weight PS-PMMA Block Copolymers: Significant Effects of Discrete Oligopeptides at the Junction
  • Citing Article
  • February 2022

Macromolecules

... Here, we expand the library of sp 2 -functionalized fluorene-containing P(Fl-Ar) derivatives via the anodic C-H chlorination protocol. Anodic chlorination is a typical electrochemical post-functionalization for CPs [33][34][35][36], where chloride (Cl − ) serves as a dopant and a chlorine source. Previously, we achieved high-efficiency anodic chlorination of CPs in acetonitrile (MeCN) containing aluminum chloride (AlCl 3 ) as the chlorine source, electrolyte, and Lewis acid [37]. ...

Ordered‐Structure‐Induced Electrochemical Post‐Functionalization of Poly(3‐(2‐ethylhexyl)thiophene)
  • Citing Article
  • January 2022

Macromolecular Chemistry and Physics