Naofumi Yamagata’s research while affiliated with Kyushu Institute of Technology and other places

The extreme heating environment during re-entry requires an efficient heat shield to protect a spacecraft. The current method of manufacturing a heat shield is labor intensive. The application of 3D printing can reduce cost and manufacturing time and improve the quality of a heat shield. A 3D printed carbon fiber/polyether ether ketone (CF/PEEK) composite was proposed as a heat shield material. The aim was to develop a heat shield and the structural member as a single structure while maintaining the necessary recession resistance. Test samples were exposed to thermal cycles and ultraviolet (UV) radiation environment. Subsequently, a tensile test was performed to evaluate the effect of thermal cycle and UV radiation on the mechanical properties. The sample’s recession performance and temperature behavior were evaluated using an arc heated wind tunnel. Exposure to thermal cycle and UV radiation have limited effect on the mechanical properties, recession behavior and temperature behavior of 3D CF/PEEK. Results from the arc heating test showed an expansion of the sample surface and better recession resistance than other existing ablator materials. Overall, 3D CF/PEEK has excellent recession resistance while maintaining mechanical properties when exposed to high temperature, thermal cycle and UV radiation.

Ten-Koh is a 23.5 kg, low-cost satellite developed to conduct space environment effects research in low-Earth orbit (LEO). Ten-Koh was developed primarily by students of the Kyushu Institute of Technology (Kyutech) and launched on 29 October 2018 on-board HII-A rocket F40, as a piggyback payload of JAXA’s Greenhouse gas Observing Satellite (GOSAT-2). The satellite carries a double Langmuir probe, CMOS-based particle detectors and a Liulin spectrometer as main payloads. This paper reviews the design of the mission, specifies the exact hardware used, and outlines the implementation and operation phases of the project. This work is intended as a reference that other aspiring satellite developers may use to increase their chances of success. Such a reference is expected to be particularly useful to other university teams, which will likely face the same challenges as the Ten-Koh team at Kyutech. Various on-orbit failures of the satellite are also discussed here in order to help avoid them in future small spacecraft. Applicability of small satellites to conduct space-weather research is also illustrated on the Ten-Koh example, which carried out simultaneous measurements with JAXA’s ARASE satellite.