Mohamad Ziad Saghir’s research while affiliated with University of Toronto and other places

Cooling small components is becoming an attractive topic for researchers. In this paper, an attempt is made to use an ethylene glycol/water mixture as a cooling liquid. This liquid is a helpful application for when the fluid is in a harsh environment and should not freeze. The experiment uses an ethylene glycol/water mixture circulating through a triply periodic minimal surface structure (TPMS) made of aluminum and silver. A constant heat flux equal to 38,000 W/m2 is applied, and three different flow rates, 11.8 cm3/s, 15.5 cm3/s, and 19.6 cm3/s, are studied. The experimental setup is complemented with numerical modelling by solving the Navier–Stokes equation and the energy equation using the finite element technique. The flow is Newtonian, and a laminar regime is implemented. Results reveal that the performance of the ethylene glycol/water mixture did not enhance heat removal when compared to water. The average Nusselt number is similar regardless of the concentration of ethylene glycol in the mixture. This average Nusselt number, Nuaverage, in the presence of aluminum TPMS ranges between 60 and 80 (60 < Nuaverage < 80) and between 65 and 85 (65 < Nuaverage < 85) using silver TPMS. The increase in the mixture’s viscosity due to ethylene glycol increased the pressure drop. The performance evaluation criteria reach the maximum value of 90 when the mixture is composed of 5%vol ethylene glycol in water with aluminum TPMS. In the presence of silver TPMS, the maximum performance evaluation criterion is around 95 with a 5% ethylene glycol/water mixture. Finally, it is proven experimentally and confirmed numerically that the TPMS structure secures uniform heat extraction from the hot surface.

The triply periodic minimal surface (TPMS) is receiving much interest among researchers. The advantage of using this TPMS structure is the ability to design a structure based on engineering need. In the present context, experimental measurement was conducted and compared with numerical models using a foam porous medium and TPMS porous structure, leading to an accurate calibration of the model. A porous medium, metal foam, was heated experimentally at the bottom, and forced convection was investigated for different heating conditions. Then, the porous foam was replaced with a TPMS, and the experiment was repeated under similar conditions. The experimental data were compared with the numerical model using COMSOL software. Besides the model’s accuracy, the TPMS showed a uniform heating condition contrary to the metal foam case. At a later stage, the numerical model was used to investigate the importance of flow direction (two flow directions) in cooling hot surfaces. The first flow was parallel to the hot surface, and the second perpendicular to the hot surface. The TPMS structure was located on the top of the hot surface and acted as a fin in both cases. The Nusselt number exceeded 80 in the presence of the TPMS. As the porosity of the TPMS decreases below 0.7, a more considerable pressure drop is observed. The performance evaluation criterion was found to be greater than 70 when the porosity of the TPMS structure was 0.8.

Triply periodic minimal surfaces (TPMSs) show potential as porous materials in different engineering applications. Amongst them, heat sink is the subject of this paper. The advantage of such a structure is the ability to design it based on the intended applications. In the present paper, an attempt is made to experiment with a better understanding of the performance of TPMSs in heat sink applications. The experiment was conducted for different flow rates, and two heat sink materials, aluminum and silver, were used. In addition, two fluids were used experimentally: The first was water, and the second was a mixture of water containing 0.6% aluminum nanoparticles and identified as a nanofluid. The applied heat flux was maintained constant at 30,800 W/m2. The results reveal experimentally and confirm numerically that the TPMS structure secures a uniform heat extraction in the system. The development of the boundary layer in the porous structure is reduced due to the current structure design. A higher Nusselt number is obtained when the nanofluid is used as the circulating fluid. The performance evaluation criteria in the presence of the nanofluid exceed 100.

Heat exchangers are necessary in most engineering systems that move thermal energy from a hot source to a colder location. The development of additive manufacturing technology facilitates the design and optimization of heat exchangers by introducing triply periodic minimal surface (TPMS) structures. TPMSs have shown excellent mechanical and thermal performance, which can improve heat energy transfer efficiency in heat exchangers. This current study intends to design and develop efficient, lightweight heat exchangers for aerospace and space applications. Using the TPMS structure, a porous construction encloses a horizontal tube that circulates heated fluid. Low-temperature water circulates inside a rectangular box that houses the complete system to remove heat from the horizontal pipe. Three porous structures, the gyroid, diamond, and FKS structures, were employed and examined. Porous models with various porosities and surface areas (15 cm2 and 24 cm2) were investigated. The results revealed that the gyroid structure exhibits the highest Nusselt number for heat removal (Nu max = 2250), confirming the highest heat transfer and lowest pressure drop among the three structures under investigation. The maximum Nusselt number obtained for the FKS structure is less than 1000, whereas, for the diamond structure, it is near 1250. A linear variation in the average Nusselt number as a function of the structure surface area was found for the FKS and diamond structures. In contrast, nonlinearity was observed in the gyroid structures.

Various researchers in the field of engineering have used porous media for many years. The present paper studies heat enhancement using two different types of porous media. In the first type, porous metal foam media was used experimentally and numerically for heat extraction. The porous medium was replaced with a porous structure using the Gyroid model and the triply periodic minimum surfaces technique in the second type. The Darcy–Brinkman model combined with the energy equation was used for the first type, whereas Navier–Stokes equations with the energy equation were implemented for the second type. The uniqueness of this approach was that it treated the Gyroid as a solid structure in the model. The two types were tested for different heat fluxes and different flow rates. A comparison between the experimental measurements and the numerical solution provided a good agreement. By comparing the performance of the two types of structure, the Gyroid structure outperformed the metal foam for heat extraction and uniformity of the temperature distribution. Despite an 18% increase in the pressure drop in the presence of the Gyroid structure, the performance evaluation criteria for the Gyroid are more significant when compared to metal foam.

Cooling lithium-ion batteries has been an interesting research subject in the energy sector. This paper addresses the means for a better cooling mechanism in this context. Two different fluids are used, mainly distilled water and nanofluid composed of 2%vol titanium oxide and 98% distilled water. The channel totaling six, has rectangular shapes with 2 mm in height. The channels are sandwiched between two sets of lithium-ion batteries used in a commercial application. The model governing equations for flow and heat transfer have been solved using the finite element technique. COMSOL software has been used in this analysis. Furthermore, pin-fins have been used to improve the cooling process. Results revealed that adding metallic nanoparticles (i.e., nanofluid) could enhance water as a cooling liquid. A 12% heat enhancement is noticeable using nanofluid but at the expense of the pressure drop. On the other hand, using pin-fins combined with nanofluid has been shown to have created a reverse flow in the channel and improved heat extraction by up to 29%. The location of the pin fin also demonstrates an additional parameter to be considered for heat enhancement.