Mirko Cettolo’s scientific contributions

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Publications (2)


Fig. 1. Search coil positions
Fig. 2. Search coil voltage at healthy stage 
Fig. 3. Search coil voltage with completely damaged rotor 
Fig. 4. Detail of the search coil voltage for the case of a healthy rotor 
Fig. 5. Detail of the search coil voltage for the case of a damaged rotor 

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Experimental research on rotor fault diagnosis using external coil voltage analysis and shaft voltage signal analysis
  • Article
  • Full-text available

September 2005

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385 Reads

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12 Citations

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Mirko Cettolo

Induction motors are nowadays used more frequently than any other electric motor in various kinds of electric drives. Incipient fault diagnosis is very important because if the fault is undetected, small motor failure can lead to serious motor failure. Although several sophisticated fault detection methods can be found in literature and practice, the focus of this paper are two methods that could be used ldquoon-linerdquo in real-life situations, and can be performed in a short time. The experiments have been performed by analyzing the voltage in an external search coil, and the shaft voltage. In the case of the search coil voltage analysis, the tests were performed for six different search coil positions. The search coil voltage spectral analysis has also been performed. All tests were performed on 22 kW, 380 V, 1470 r/min induction motor, for the case of a healthy rotor and for the case of a rotor with different deliberately damaged rotor.

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Figure 1. Current spectrum at different loads on standard power supply, motor with two broken bars Fig. 2 and Fig. 3 show the influence of motor load on the sideband magnitude. Fig. 2 shows magnitudes for motor with one broken bar and with two broken bars as a function of motor load. Fig. 3 shows magnitudes for the same motor, but in a healthy condition and with one slightly cut rotor bar (Stage 1 and Stage 2). It should be mentioned that the values in dB present the difference between the amplitudes of the main harmonic and the sidebands. Therefore, larger number indicates healthier condition. A second order polynomial was used to fit the curves. In the case of a healthy rotor and in the case of a small damage, the increase of load increases the difference between harmonics. In the case of a damaged rotor, the increase of load decreases the difference. It can be concluded that larger load gives us a better picture of the machine state. 
Figure 4. Current spectrum at different loads on standard power supply, motor with two broken bars It can be seen from Fig. 4 that the frequency converter supply does affect the sidebands. For the same level of damage at the same load, the spectrum sidebands have smaller magnitude than those in the case of a standard power supply. From Fig. 4 it can be seen that in the case of frequency converter supply, some additional harmonics at frequencies close to the main frequency of 50 Hz are induced. Those harmonics are the result of small output frequency changes. Therefore, one should be very careful not to confuse these harmonics with sidebands which are result of a fault. Table I shows sideband magnitude values and estimated number of broken bars for different rotor faults. All values in Table I were measured at approximately nominal load of 42 A. The results for the motor fed from the frequency converter show that the magnitude for different rotor faults does not change as much as in the case of a standard power supply. Furthermore, the estimated number of broken bars in the case of the frequency converter supply is smaller and can lead to a conclusion that the motor condition is better than it actually is. Fig. 5 also shows that the sideband magnitudes, as a function of motor load are not so easy to approximate 
Frequency converter influence on induction motor rotor faults detection using motor current signature analysis-experimental research

September 2003

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447 Reads

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17 Citations

Induction motors have nowadays been more frequently used with frequency converters. The use of frequency converters affects the behavior of the machine and makes fault diagnosis more complicated. One of the widely used diagnostic methods is motor current signature analysis (MCSA). This method is based on measurement of sidebands in the stator current spectrum. Those sidebands are usually located close to the main supply frequency. Frequency converter causes supply frequency to slightly vary in time and, as a result, some additional harmonics in the current spectrum are induced and sidebands are reduced. Those harmonics can be easily misinterpreted as the sidebands caused by the rotor faults. Although the rotor faults in the case of frequency converter supply are not so often, precaution is still necessary. In this paper the experimental results of fault diagnosis carried out using standard supply and using frequency converter have been compared and presented. All tests were performed on 22 kW, 380 V, 1470 r/min induction motor. The current spectra are given for the motor with two broken bars with both types of supply.

Citations (2)


... The existence of a homopolar/zero-sequence shaft axial stray flux in rotating three-phase radial-flux machines is well known [8]- [11], and it may be associated with electromagnetic asymmetries (e.g., resulting from rotor eccentricities and/or ITSCs), core saturation and/or supply voltage unbalance. This zero-sequence axial flux can be partially measured, for example, in the external drive-end shaft through a concentric search coil placed against the front cover. ...

Reference:

Experimental Study on the External Shaft Axial Stray Flux in Squirrel-Cage Induction Motors
Experimental research on rotor fault diagnosis using external coil voltage analysis and shaft voltage signal analysis

... Condition monitoring systems require process signals generated by machine under operation [6], [7]. The MCSA [8][9][10][11][12][13] is considered as a simple, reliable, and easier. For determination of the existence of the fault, the measured stator current data is analyzed in the frequency domain. ...

Frequency converter influence on induction motor rotor faults detection using motor current signature analysis-experimental research