February 2024
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47 Reads
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4 Citations
Mechanics of Materials
Additive manufacturing (AM) routes have brought abundant geometric defects into as-fabricated lattice materials. Researchers take it for granted that any defects in lattice struts would decrease the mechanical properties of lattice structures, which has also been a rule followed by all engineering designers. In this paper, novel design strategies of actively utilizing defects to improve the mechanical properties of BCC lattice structures are proposed. Firstly, effects of non-periodic microstructure, waving struts and missing struts on the mechanical properties (i.e. compressive modulus and initial yield strength) of BCC lattice structures are investigated through finite element analysis. Simulation results indicate that mechanical properties of the BCC lattice structures exhibited certain sensitivity to the defects. Then, strategies to enhance the performance of BCC lattice patterns by utilizing the imperfections actively are also proposed. Finally, some typical lattice specimens are fabricated and experimental tests are also conducted to validate the accuracy of design strategies. We believe that the proposed new strategy could markedly expand the design space for the development of future materials by actively utilizing the geometric defects.