May 1984
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Environmental Progress
A process design is discussed which produces consumer grade unleaded gasoline from high sulfur, agglomerating coal. The major advantage of this gasoline synthesis route over other coal conversion approaches is that only barely detectable amounts of polynuclear aromatic compounds are present in either the process or product streams, substantially reducing the potential threat to the health and safety of workers and local communities. Another advantage is that most of the feedstock is converted to gasoline; a single, readily marketable commodity. One notable environmental innovation is an acid gas removal unit capable of removing carbon dioxide and hydrogen sulfide while minimizing release of carbon monoxide and volatile organic compounds. Another innovation is a rail-based solid waste handling system that automatically differentiates between three differnt solid byproduct trains utilizing the same transport corridor, thus eliminating potential disposal errors as it diminishes the land area disturbed during transport activities. Because this process involves only three major conversion steps, product yields are high and waste product types are fewer in number, minimizing areas requiring implementation of pollution control and simplifying disposal system design and operation.