May 2023
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2 Reads
Tsvetnye Metally
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May 2023
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2 Reads
Tsvetnye Metally
April 2022
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10 Reads
Tsvetnye Metally
August 2021
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9 Reads
Tsvetnye Metally
January 2021
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15 Reads
Tsvetnye Metally
To enable maximum disposal of Vanyukov furnace flue gas, the authors of this paper examined the spare capacity of the Elemental Sulphur Site at the Copper Plant of Nornickel’s Polar Division. Thus, the paper considers an optimized three-stage flue gas treatment process (which also includes a thermal reduction stage) and the possibility to skip the stage of preliminary condensation of sulphur from reduced gas. To estimate how it will affect the overall recovery of sulphur (desulphurization factor), a series of calculations was carried out to compare the Elemental Sulphur Site’s performance during two different treatment processes: a complete process that includes preliminary condensation of sulphur from thermally reduced gas; and a short process, i.e. without preliminary condensation of sulphur. In both cases, the concentration of sulphur dioxide in the Vanyukov furnace gas was [SO2] = 28 vol %. The results of the calculations were verified through experiments conducted on a pilot unit owned by Gipronikel Institute with the gas flow reaching ~1.2 nm3/h, and they confirm the possibility of implementing the three-stage treatment process using the available plant space and reaching the capacity of 40,000 nm3/h and the sulphur recovery of ~89 %. The obtained data on the specific consumption rates of natural gas, oxygen and boiler water can be used for a feasibility study to justify the adoption of the short treatment process at the Elemental Sulphur Site of the Copper Plant of Nornickel’s Polar Division.
December 2020
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12 Reads
Tsvetnye Metally
The conventional technology of converting copper mattes in horizontal converters has its drawbacks and fails to conform with the current environmental norms and regulations applicable to metallurgical processes. Therefore, it should be replaced with an environmentally sustainable technology. This paper considers the results of a lab and pilot scale study that looked at converting nickel-bearing copper material into raw copper and running nickelbearing slag. It is demonstrated that the continuous converting process can be stable in both three-layer mode (i. e. slag – white matte – copper) and two-layer mode (i. e. slag – copper). With the help of scanning electron microscopy and electron microprobe analysis, it was established that most of copper, nickel and cobalt get wasted in a soluble form. Choice of fluxes produces a significant effect of the process performance. Fluxes were added to maintain the total concentration of SiO2 and CaO in the slag at 32%. At the same time, varying SiO2/CaO ratios were used depending on the operating mode — from pure Fe – Si slag to pure Fe – Ca slag. It is noted that a rising SiO2/CaO ratio leads to a higher recovery of nickel into slag. A pure Fe – Si slag mode is associated with foaming. The results of the lab study were verified through test heats carried out in a pilot Vanyukov furnace. The obtained raw copper has the following composition, wt %: 3.6–4.2 Ni; 0.6–1.2 S; 0.006–0.06 Fe; and it needs to be final converted for better refining.
September 2020
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21 Reads
Tsvetnye Metally
September 2020
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3 Reads
Tsvetnye Metally
September 2020
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5 Reads
Tsvetnye Metally
January 2020
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9 Reads
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4 Citations
Tsvetnye Metally
May 2019
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4 Reads
Tsvetnye Metally
... Oxidative roasting followed by smelting, converting, anode casting, and electrolysis is a common method for processing copper-gold-silver sulfide ores [9,10]. Despite being well studied and extensively developed, this scheme is challenged by high levels of harmful 3Fe 2 (SO 4 ) 3 + Ag 2 SO 4 + 12H 2 O ⇆ 2AgFe 3 (SO 4 ) 2 (OH) 6 ↓ + 6H 2 SO 4 (1) ...
January 2020
Tsvetnye Metally
... Oxidative roasting followed by smelting, converting, anode casting, and electrolysis is a common method for processing copper-gold-silver sulfide ores [9,10]. Despite being well studied and extensively developed, this scheme is challenged by high levels of harmful 3Fe 2 (SO 4 ) 3 + Ag 2 SO 4 + 12H 2 O ⇆ 2AgFe 3 (SO 4 ) 2 (OH) 6 ↓ + 6H 2 SO 4 (1) ...
November 2018
Tsvetnye Metally
... During flotation, the bubble must overcome the matte-slag boundary and hold a matte drop when floating in the slag. Thus far, researchers have mainly focused either on the mineralogy of platinum in slag disposal areas formed during copper and nickel production [6] or the distribution of platinum between slag and matte [7][8][9][10]. Dependence of the flotation of matte droplets in slags of various compositions on the partial pressure of oxygen, interfacial tensions in this system were considered in [11][12][13][14], the breakthrough of the surface of two liquids by a gas bubble was analyzed in [15]. ...
November 2016
Tsvetnye Metally
... Of special interest is to analyze the structure of the matte samples. The structure of mattes was closely studied by Ertseva [10][11][12]. However, she studied slowly cooled matte samples, which is known not to provide a fair view of the structure of the melt. ...
January 2004
... In this case, the purity of the starting material practically does not affect the result of inoculation. This can be a revolutionary approach to solving an urgent problem of metallurgical production -the problem of recycling waste slags of metallurgical production, primarily copper and nickel production [7][8][9][10]. Copper, titanium and nickel as alloying elements, entering the composition of "SAE" inoculant, have a very favorable influence on the iron structure and give it a number of specific properties, as a kind of "vitamin" additives. ...
January 2004
... Summarizing the obtained data, it can be concluded that, during the roasted of pyrrhotite concentrate pellets formed under natural conditions, conditions are provided for the accumulation of SO 2 in the pore volume, which affects the completeness of the secondary reactions during cinder cooling. By analogy with the oxidation of dispersed sulfide materials, when the interaction of particles with oxygen proceeds in an external diffusion mode [8] and iron oxides of higher oxidation states are formed on their surface [23,24], porous pellets behave in a similar way. However, in this case, the gas phase located in the pore space imprints on the composition of the pellets. ...
January 2014
... Therefore, the bottom phase (Fe -Ni alloy), can only conditionally be considered as equilibrium phase in the system under researching. The works [5,6] related to the research of the Oxygen potential of gases influence to the reduction process showed that at Carbon absence, the Iron content in the metal can be controlled and, thereby, the Nickel content can be increased in ferronickel. ...
January 2002
... One of the most promising technologies for processing copper sulfide concentrates is smelting in a Vanyukov furnace, which features high technological performance, minimal capital and operational costs [3][4][5]. In addition, the VF technology allows full and economical utilisation of sulfurous gases, drastically reducing harmful gas emissions into the environment [6,7]. The main direction of research work on VF technology is the autogenous smelting patterns (regularities), the study of the physical and chemical properties of smelting products, slag in particular, and ways to reduce the copper and magnetite content in slag [8][9][10][11][12][13][14][15][16][17][18][19][20]. ...
January 2015
Tsvetnye Metally
... The pyrometallurgical method involves matte smelting and nickel iron smelting. Wet metallurgy includes reduction roasting atmospheric-pressure leaching, high-pressure atmospheric pressure sulfuric acid leaching method, and hydrochloric acid atmospheric pressure leaching method [34,35]. ...
April 2011
Canadian Metallurgical Quarterly
... As the most exploited mineral for the extraction metallurgy of copper, Ccp has been extensively studied theoretically and experimentally 7,[9][10][11][12]16,[20][21][22][23] suggested that it was extremely important and necessary for copper extraction to concentrate on the oxidative-roasting procedure of Ccp. Various reactions occurring in the oxidation of Ccp were summarised in early studies and are briefly presented in Fig. 1 7 , 13-15, 17, 18, 21, 22, 24, 25 . ...
May 2014
Russian Metallurgy (Metally)