Krisztián Deák’s scientific contributions

The optimization of manufacturing and production processes with various computer software is essential these days. Solutions on the market allow us to optimize and improve our manufacturing and production processes; one of the most popular software is called Tecnomatrix, which is described in this paper. Tool condition monitoring is a vital part of the manufacturing process in the industry. It requires continuous measurement of the wear of the cutting tool edges to improve the surface quality of the work piece and maintain productivity. Multiple methods are available for the determination of the actual condition of the cutting tool. Vibration diagnostics and acoustic methods are included in this paper. These methods are simple, it requires only high sensitive sensors, microphones, and data acquisition unit to gather the vibration signal and make signal improvement. Extended Taylor equation is applied for tool edge wear ratio. Labview and Matlab software are applied for the measurement and the digital signal processing. Machine learning method with artificial neural network is for the detection and prediction of the edge wear to estimate the remaining useful lifetime (RUL) of the tool.

This paper considers a comparison of six wavelets for bearing fault diagnosis. Five wavelets Symlet_05, Symlet_08, Daubechies_04, Daubechies_06, Daubechies_08 are typical ones which are used for fault diagnosis due to several researches. The purpose is to design a new discrete wavelet which has higher efficiency to reveal minor defects on the bearing rings. Defects derive from either manufacturing or operational problems. Detecting of tiny manufacturing defects, especially manufacturing grinding marks is quite difficult due to their special geometrical shapes, however they can cause serious problems in machines during operation. Therefore, it is an important task to diagnose these marks with the most adequate methods. The transient vibration signal model of the defect is established for signals generated by tapered roller bearing on the outer race. The wavelet creation used the sub-optimal algorithm devised by Chapa and Rao. The applicability of the matched wavelet is tested for identifying this kind of bearing failure. The new wavelet analysis and synthesis filter coefficients are determined which define the designed wavelet. To determine the efficiency of the designed wavelet and to establish comparison with the other wavelets, a test-rig was constructed with high-precision measuring sensors and devices. By using the Maximum Energy-to-Shannon Entropy criteria the efficiency of the wavelets is determined. The designed wavelet is found to be the most effective to detect the manufacturing fault compared to the others in this article. The final purpose is not only to detect the faults but to determine their sizes. By analyzing the entry points of the rollers into the defects, the de-stressing point and the exit points of the rollers from the defects the width of the grinding marks is calculated. It is proved that the new-designed wavelet obtains the most precise way for fault width measurement. Finally, the size of the failure is measured by a contact type Mahr Perthometer to compare the results to the calculated parameters and validate them. The width deviation is only 1.18 % in the case of the new-designed wavelet which is remarkable precision level for bearing fault analysis.

Diagnosis of bearings with advanced methods gained remarkable roles in the previous years. This article focuses on the manufacturing defects and methods to reveal and classify them. During manufacturing several faults could emerge because of the grinding operation, tool wear and chatter vibration. Inproper handling of the bearing parts because of the collosion to each other and the storing box that causes deformation. To reveal these problems several methods are applied in industry. For deeper surface analysis nitric acid can be used to initate the finished surface of the roller then natrium-carbonate that nautralize the elements. Vibration analysis in its standard Fourier form is not a new achivement but other mathematical tools could be applied to condition monitoring such as wavelet transform. It is an efficient tool for analyzing the vibration signal of the bearings because it can detect the sudden changes and transient impulses in the signal caused by faults on the bearing elements. In this article five different wavelets, Daubechies, Gaussian, Coiflet, Mexican hat, Meyer are compared according to the Energy to Shannon Entropy ratio criteria to reveal their efficiency for fault detection.