January 2025
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25 Reads
Resources Conservation and Recycling
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January 2025
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25 Reads
Resources Conservation and Recycling
November 2024
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98 Reads
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1 Citation
This article introduces a special issue of the transactions arising from a Royal Society Discussion Meeting on ‘sustainable metals’. Recognizing that progress to date toward the goals of ‘sustainability’ has been limited, the meeting aimed to open up a new level of interdisciplinary dialogue, collaboration and discussion of disruptive approaches. In this paper, the major concerns of sustainability are enumerated, and climate change is identified as the most urgent. The constraints on deploying technical innovations at scale and speed are discussed, suggesting that much of the required change will require using existing technologies differently, and many opportunities of this type have been overlooked. These constraints also give useful direction for future research and suggest an expanded future role for scientists. Previously, scientists and technologists have aimed largely to ‘solve’ problems in sustainability through invention. This introductory paper argues that they have an equally important role as participants in the complex societal discussions required to identify pathways to change. Scientific expertise is as important for explaining what cannot be achieved in time or at scale, as it is for promoting the excitement of invention. This article is part of the discussion meeting issue ‘Sustainable metals: science and systems’.
November 2024
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39 Reads
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1 Citation
Global production of steel and aluminium is a major driver of greenhouse gas emissions. Various processes might allow continued primary production of the two metals, but all depend on emissions-free electricity or carbon storage, and global capacity of these two key resources will be below demand for decades to come. As a result, zero-emissions steel and aluminium will mainly come from recycling, but supply will be lower than demand. This motivates demand reduction, and for the first time, this article estimates the inefficiency in current metal use by component type. The results demonstrate that around 80% of steel and 90% of aluminium liquid metal produced today may be unnecessary. Around 40% of liquid steel and 60% of liquid aluminium are never used in final components as they are removed along the supply chain of manufacturing. Of the metal that enters final service, approximately one-third could be saved by avoiding component over-specification. A further third could be saved, where the properties of metal are not used to their limits. These results point to specific opportunities for innovation in design and manufacturing technology, of which the highest priority is to re-think the use of sheet metal in construction. This article is part of the discussion meeting issue ‘Sustainable metals: science and systems’.
November 2024
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12 Reads
Journal of Materials Processing Technology
July 2024
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123 Reads
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1 Citation
Journal of Materials Processing Technology
June 2024
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14 Reads
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2 Citations
Journal of Cleaner Production
June 2024
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7 Reads
Energy Policy
May 2024
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669 Reads
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26 Citations
Nature
Cement production causes 7.5% of global anthropogenic CO2 emissions, arising from limestone decarbonation and fossil-fuel combustion1–3. Current decarbonation strategies include substituting Portland clinker with supplementary materials, but these mainly arise in emitting processes, developing alternative binders but none yet promises scale, or adopting carbon capture and storage that still releases some emissions4–8. However, used cement is potentially an abundant, decarbonated feedstock. Here we show that recovered cement paste can be reclinkered if used as a partial substitute for the lime–dolomite flux used in steel recycling nowadays. The resulting slag can meet existing specifications for Portland clinker and can be blended effectively with calcined clay and limestone. The process is sensitive to the silica content of the recovered cement paste, and silica and alumina that may come from the scrap, but this can be adjusted easily. We show that the proposed process may be economically competitive, and if powered by emissions-free electricity, can lead to zero emissions cement while also reducing the emissions of steel recycling by reducing lime flux requirements. The global supply of scrap steel for recycling may treble by 2050, and it is likely that more slag can be made per unit of steel recycled. With material efficiency in construction9,10, future global cement requirements could be met by this route.
January 2024
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31 Reads
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152 Citations
December 2023
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8 Reads
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5 Citations
Energy Research & Social Science
... As a result, almost all flights must Decarbonizing the global steel industry in a resource-constrained futurea systems perspective [23] systems and operations Claire Davis Reuse, remanufacturing and recycling in the steel sector [24] systems and manufacturing Julian M. Allwood Material efficiency at the component level: how much metal can we do without? [25] systems and construction Cyrille Dunant What is the embodied CO 2 cost of getting building design wrong? [26] application innovation Laurine Choisez ...
November 2024
... The construction industry, particularly the concrete sector, is a major consumer of natural resources and a significant contributor to global CO₂ emissions (Blaifi et al., 2023;Guendouz et al., 2023aGuendouz et al., , 2023b. Cement production alone accounts for approximately 7% of these emissions, primarily due to the calcination of limestone and the combustion of fossil fuels during manufacturing Dunant et al., 2024;Guendoyz;Boukhelkhal, 2018a). ...
May 2024
Nature
... Few authors have referenced the impacts of the flow of materials through the economy (e.g. Allwood and Cullen, 2012;Allwood, 2014), while Cooper (2005) emphasized the sufficiency of resources, at a fundamental level: "a circle is a circle, zero-waste means zero waste and a closed loop is a closed loop". Thus, the terminology associated with the circular economy is misrepresentative, reenforcing the deceiving idea that the nature of the economy can somehow inform a revolution in sustainable economics because it is a closed, zero-waste, circular system (Skene, 2018), bringing an ideological agenda with hypothetical-normative utopia generating uncertainty into contributions to sustainability and depoliticizing sustainable growth (Corvellec et al., 2022). ...
January 2024
... Subsidies are also implicit in the unequal carbon taxation applied to energy. In particular, the carbon taxing of electricity and the exemption for domestic gas consumption imposes a significant price disparity between the two and disincentivises domestic electrification, a key source of economic and employment growth over the coming decades (Stephenson & Allwood, 2023). By charging 5% instead of 20% Value Added Tax (VAT) on domestic fuel bills, the UK effectively subsidises gas by the missing 15%. ...
December 2023
Energy Research & Social Science
... Inspired by our recognition of this specific material inefficiency, we re-examined the process of deep-drawing and in 2015 invented the process of folding-shearing [28][29][30] illustrated in figure 6. ...
August 2023
... For example, it is possible to reduce iron with hydrogen, but hydrogen must be manufactured, and in turn, if it is made without emissions, it depends on either emissions-free electricity or carbon capture and storage. The reality of these limits is reflected in some recent analyses on resource constraints for decarbonizing the foundation industries [13][14][15]. ...
August 2023
Journal of Cleaner Production
... In the UK construction industry, concrete makes up over 80% of material mass and contributes around two-thirds of embodied carbon, compared to steel at 22% and clay products at 7% [23]. Chen et al. [20] show that using supplementary cementitious materials (SCMs), like GGBS or Fly Ash, is the most common and cost-effective way to reduce the environmental impact of concrete, promoting sustainable construction. ...
October 2023
Resources Conservation and Recycling
... A chronic misallocation of the UK's abundant housing stock (Tunstall 2015) means three-quarters of UK households have either just enough or not enough living space (Gough et al. 2024). This creates wellbeing problems in cramped households (Samuel 2023), whilst excess space due to under-occupation has consequences for energy sufficiency and therefore the climate (Drewniok et al. 2023;Huebner & Shipworth 2017). Such disequilibrium between those with too much space and those without enough could be resolved in a perfect market-one where house moves are cheap and easy to make, and movers have complete choices with incentives to downsize (Meen & Whitehead 2020). ...
March 2023
Ecological Economics
... In addition, it allows a more sustainable use of valuable resources as well as savings in energy and greenhouse gas emissions. [1][2][3][4] Battery production waste like electrode scraps which occur prior to electrolyte filling differs significantly from end-of-life (EOL) cells as the active materials have not undergone any electrochemical processes. For the direct recycling of EOL cells, the recovered active material would have to be freed from surface impurities, reaction products and defects. ...
March 2023
Renewable and Sustainable Energy Reviews
... To estimate emissions, we use two recently-developed models and reparameterise them to reflect current data and alternative scenarios for housing in England: a high-resolution material flow analysis estimating the embodied carbon in housing construction developed by Drewniok et al. (2022bDrewniok et al. ( , 2022a, and the operational housing emissions model developed in Serrenho et al. (2019). Drewniok et al. (2022a) estimate the amount and type of materials used in the production of new dwellings by combining information about the proportion of different dwelling types from the English Housing Survey (EHS, 2020b) with case study archetypes for each dwelling type identified from letting agency or developers' websites. ...
January 2022
SSRN Electronic Journal