Guofu Gao’s research while affiliated with Henan Polytechnic University and other places

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Publications (52)


Microscopic characterization and tribological properties of boron-doped microtextured spherical diamond composite coatings
  • Article

April 2025

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12 Reads

International Journal of Refractory Metals and Hard Materials

Daohui Xiang

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Jun Zhang

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Zhiqiang Zhang

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[...]

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Jinglin Tong




Study on the Surface Properties of Ti2AlNb Laser Additive Cladding Layer Under Ultrasonic Micro-forging

March 2025

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4 Reads

Metallurgical and Materials Transactions B

An ultrasonic micro-forging strengthening method is applied to address the high residual stress and coarse internal structure in laser additive cladding Ti2AlNb metal powder on Ti6Al4V substrate. The influence of ultrasonic micro-forging processing parameters on the micro-structure and surface mechanical properties of the Ti2AlNb additive cladding layer is investigated. By testing and analyzing the micro-structure, micro-hardness, and residual stress on the surface of the cladding layer, the role of ultrasonic micro-forging parameters on the performance of the cladding layer is revealed. The results show that after ultrasonic micro-forging treatment, the micro-structure of the cladding layer is composed of a dendritic and needle α2 phase transformation into a large number of equiaxed α2 phase, and clear grain boundaries appear, with smaller grain sizes closer to the top. The micro-hardness of the cladding layer increases along with the ultrasonic amplitude. When the amplitude is 7 μm, the micro-hardness of each region reaches its maximum, with the surface hardness reaching 596.2 HV the middle hardness at the depth of 1200 μm reaching 515.6 HV, and the bottom hardness at the depth of 2000 μm reaching 478.9 HV. The residual stress on the surface of the cladding layer gradually converts from the initial residual tensile stress to the residual compressive stress with the increase of ultrasonic amplitude and forging force. Experimental results have shown that ultrasonic micro-forging refines grain size, effectively improves the internal structure of the cladding layer; and appropriate processing parameters can enhance the micro-hardness and surface mechanical properties.




Research on cutting temperature of laser-ultrasonic composite turning of high volume fraction SiCp/Al composite materials

December 2024

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7 Reads

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1 Citation

Thermal Science and Engineering Progress

Regarding the issue of low surface quality in the traditional machining of SiCp/Al composite materials, it proposes a amalgamation of laser preheating and ultrasonic elliptical vibration turning technology. However, the strong fluctuation and high temperature during the processing directly affect the surface quality. Therefore, to enhance the regulation of the cutting temperature, this paper establishes a cutting temperature prediction model that takes into account the repercussions of material heterogeneity, laser thermal action, and ultrasonic elliptical tremor. The analysis of the cutting temperature distribution was conducted through the application of the predictive model, and the verification was carried out by means of the finite-element model. Ultimately, the cutting temperature was confirmed by means of experimental verification. Meanwhile, the influence of temperature on the surface microstructure was investigated. The results demonstrate that the highest temperature distribution within the cutting layer is observed at the point of contact between the tooltip and the vicinity of the chip. The greatest discrepancy between the theoretical temperature and experimentally determined data is 17.1%. The application of a laser heat source results in an increase in cutting temperature. Furthermore, choosing the appropriate amplitude can effectively reduce the temperature and processing damage.


Fig. 1. Schematic diagram and electromechanical equivalence circuit of an integrated sandwich HPUT.
Fig. 2. (a) The k 33 vibration mode on the single piezoelectric ceramic ring. (b)Schematic diagram of the electromechanical equivalent circuit of piezoelectric ceramic stack without considering losses.
Fig. 3. (a) HPUT's simplified Butterworth-Van Dyke equivalent circuit. (b) Impedance and phase curves of HPUT's ideal model.
Fig. 4. The impedance and phase of the transducer. (a) The impedance curve under different forces when the temperature is 25 • C. (b) The phase curve under different forces when the temperature is 25 • C. (c) The impedance curve under different temperatures when the force is 0 N. (d) The phase curve under different temperatures when the force is 0 N.
Fig. 5. The relationships among the voltage, vibration amplitude, and apparent power of the prototype.

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A thermo-mechanical coupling load model for high-frequency piezoelectric ultrasonic transducer
  • Article
  • Full-text available

November 2024

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32 Reads

Ultrasonics Sonochemistry

The ultrasonic micromachining systems significantly improve machining efficiency and quality, which are increasingly being applied in the manufacturing of microstructures and micro parts. However, the mechanical and thermal loads of the high-frequency piezoelectric ultrasonic transducer (HPUT) of ultrasonic micromachining systems have serious interference with the precise control of resonance frequency tracking, which further causes uncontrollable processing quality and precision. To improve the controllability of resonance frequency tracking, a thermo-mechanical coupling load model for HPUTs is proposed to establish the relationship between the resonance frequency and thermo-mechanical coupling load by introducing the force load constants and thermal load constants into the 6-terminal network electromechanical equivalent circuit. The experimental results show that the proposed thermo-mechanical coupling load model can accurately predict the trend of the resonance frequency when the thermo-mechanical coupling load is under the axial force range of 0–10 N and temperature range of 35–60°C.

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Citations (32)


... The scratch test is a semi-destructive method widely employed to assess material resistance to surface damage by scratching [11]. In thermal spray coatings, this technique is particularly useful for assessing adhesion strength [12,13]. ...

Reference:

Influence of Spray Angle on Scratch Resistance of Cold-Sprayed SS316L Deposits
Two-dimensional ultrasonic-assisted variable cutting depth scratch force model considering tool wear and experimental verification
  • Citing Article
  • April 2025

Tribology International

... Furthermore, as illustrated in Fig. 9a, the separated machining mechanism is regarded as one of the most notable features of the UVAM method. Xiang et al. [69] indicated that during general milling operations, the cutting edge consistently maintains close contact with the workpiece material in the cutting zone. This proximity prevents the cutting fluid from effectively entering the cutting area, thereby failing to provide the necessary lubrication and cooling effects, as demonstrated in Fig. 9b. ...

Friction characterization of SiCp/Al composites by 3D ultrasonic vibration-assisted milling
  • Citing Article
  • April 2024

Mechanical Systems and Signal Processing

... Ductile grinding of hard and brittle materials can effectively improve surface quality and reduce subsurface damage depth. As a result, considerable efforts have been expended to achieve ductile grinding of hard and brittle materials, improving machining efficiency by ensuring surface integrity of the crystalline composition [37][38][39][40]. Li et al. [41] conducted ultra-precision grinding experiments to explore surface and subsurface damage in single crystal materials across varying grinding wheel speeds, feed speeds, grinding depths, and abrasive particle sizes. ...

Two-dimensional ultrasonic vibration-assisted dry grinding gear: grinding force and surface characteristics

The International Journal of Advanced Manufacturing Technology

... In order to observe the diamond indenter in a short period of time, the speed of the indenter was set to be much greater than that of the scratch experiment. Similarly, the frequency was chosen to be greater than that of the scratching experimental procedure in order to achieve a significant vibration effect during this time [25][26][27], and the dimensions of the SiCp/Al sample are 242.3 Å × 144 Å × 144 Å. ...

Analysis of microscopic deformation mechanism of SiCp/Al composites induced by ultrasonic vibration nanoindentation
  • Citing Article
  • December 2023

Journal of Cleaner Production

... Specific parameters such as feed rate, cutting speed, depth of cut, or those related to the materials in contact lead to variations in the tool-part pair tribological behavior. In this aspect, evaluating the effect of friction forces during cutting is a key factor in identifying the cutting conditions that provide the best performance, leading to more stable milling processes over time [2]. ...

Modelling of tribological behavior and wear for micro-textured surfaces of Ti2AlNb intermetallic compounds machined with multi-dimensional ultrasonic vibration assistance
  • Citing Article
  • December 2023

Tribology International

... The simulation results show that the introduction of ultrasonic reduces the damage degree of CFRP in the cutting process, and the tool attached torsional ultrasonic vibration effect is the most significant. Gao et al. [19] developed the model for the mean thrust force under ultrasonic vibration assistance considering both the temperature effect and the tension-compression asymmetry of zirconium-based metallic glass according to the Mohr-Coulomb yield criterion. The impacts of spindle speed, feed rate, and ultrasonic amplitude on the thrust force and the impact of ultrasonic vibration on suppressing crack initiation and propagation were also investigate. ...

Study of longitudinal-torsional ultrasonic-assisted vibration on micro-hole drilling Zr-based metallic glass

The International Journal of Advanced Manufacturing Technology

... Conclusions are often drawn under specific conditions, and there is a lack of broad applicability analysis for a wide range of operating conditions and material properties. Third, the current research fails to fully utilize modern data analysis techniques such as machine learning, and there is a large untapped potential in the utilization of unlabeled data [6][7]. ...

Experimental study on ultrasonic vibration assisted grinding of GCr15SiMn bearing steel
  • Citing Article
  • September 2023

ARCHIVE Proceedings of the Institution of Mechanical Engineers Part C Journal of Mechanical Engineering Science 1989-1996 (vols 203-210)

... For instance, the unique hardness and brittleness of ceramic materials during bearing grinding can result in different chip formation and heat dissipation patterns compared to other materials. These differences require a more in -depth understanding of the grinding mechanism and better -tailored quality prediction models [4][5]. The process of grinding ceramic bearings is significantly different from grinding materials such as metals or plastics. ...

Mechanism and experimental evaluation on surface morphology of GCr15SiMn with ultrasonic vibration grinding

The International Journal of Advanced Manufacturing Technology

... 2,3 Due to these unique properties, the piezoelectric materials have a wide range of applications in sensors, 4,5 actuators 6 and generators. 7,8 These materials can be divided into four categories include artificial and natural piezocrystals 9 (quartz crystal, 10 Tourmaline, 11 …), piezoceramics 12 (barium titanate, 13 Lead zirconate titanate 14 ), piezoelectric semiconductors 15 (Beryllium oxide, 16 cadmium selenide 17 ) and piezopolymers (PVDF). 18 Polymer-based PENGs inherently exhibit lower piezoelectricity compared to piezoelectric ceramics. ...

Review of the design of power ultrasonic generator for piezoelectric transducer

Ultrasonics Sonochemistry

... In contrast, SiC p /Al composites with a lower volume fraction of SiC particles exhibit relatively lower hardness, with more uniform material removal during machining, resulting in generally better surface quality [4,5]. Conventional grinding (CG) of SiC p /Al composites causes grinding stress concentration and the abrasive grains directly and forcefully impact the SiC particles, leading to rapid grain wear and the development of various defects in the SiC due to the grinding force [6][7][8]. These issues become more serious in high volume fraction SiC p /Al composites, highlighting the need for an innovative machining process to reduce grinding force and minimize machining damage. ...

A comprehensive review of advances in ultrasonic vibration machining on SiCp/Al composites
  • Citing Article
  • May 2023

Journal of Materials Research and Technology