Dazhong Wang’s research while affiliated with Shanghai University of Engineering Science and other places

What is this page?


This page lists works of an author who doesn't have a ResearchGate profile or hasn't added the works to their profile yet. It is automatically generated from public (personal) data to further our legitimate goal of comprehensive and accurate scientific recordkeeping. If you are this author and want this page removed, please let us know.

Publications (50)


Development of ultrasonic elliptical vibration cutting and its application
  • Article

April 2025

·

14 Reads

Zhiwen Ling

·

Dazhong Wang

·

Shujing Wu

·

[...]

·

Lei Wan

With the rapid development of aerospace and defense industries, the shape of products is becoming more and more complex, and the requirements for product processing accuracy and surface quality as well as tool life are getting higher and higher. Ultrasonic elliptical vibration cutting (UEVC) can overcome the limitations of traditional cutting methods in difficult-to-machine materials, high surface integrity and high performance and have been widely used, especially in the processing quality and performance assurance of hard and brittle materials such as ceramics, glass, composite materials and cemented carbide. At the same time, in the expansion from the field of manufacturing and processing to the fields of biomedicine and micro–nano-manufacturing, the requirements for precision are almost strict, which poses higher challenges to UEVC technology and its devices. With this trend, many new UEVC devices and applications have been put forward, however, few people have studied them from a comprehensive perspective. In order to fill this gap in literature and understand the development trend of UEVC, this study gives an important overview of UEVC, including its cutting characteristics, device development and application in difficult-to-machine materials. Firstly, the advantages brought by the cutting characteristics of UEVC are analyzed. Next, the development status and shortcomings of UEVC devices with different excitation modes in structural design and optimization are discussed, and their advantages and disadvantages are compared and analyzed. Then, the application of UEVC in difficult-to-machine materials in recent years is expounded, and the influence of various cutting parameters on tool wear and surface quality is analyzed. Finally, a summary of the full text is made, and several prospects for the future development of UEVC are proposed, which points out the direction for future research.







Experimental setup
Preparation of nanolubricants
Milling force under different lubrication conditions
Specific cutting energy under different lubrication conditions
Advanced mechanism of nanobiolubricants

+4

Effects of ultrasonic nanolubrication on milling performance and surface integrity of SiCp/Al composites
  • Article
  • Publisher preview available

November 2024

·

64 Reads

·

2 Citations

The International Journal of Advanced Manufacturing Technology

High-volume fraction silicon carbide particle-reinforced aluminum matrix (SiCp/Al) composites are crucial materials in the aerospace industry, requiring precision milling to ensure accurate mating surfaces. However, achieving low-damage machining of SiCp/Al remains challenging. Traditional dry machining methods often affect surface integrity, while minimum quantity lubrication (MQL) has emerged as a more sustainable alternative to flood cooling. Despite this, the tool’s air barrier layer in MQL limits the lubricant flow to the tool-workpiece interface, reducing cooling and lubrication efficiency. To overcome this, an ultrasonic-enabled MQL (UV-MQL) technique for milling SiCp/Al is proposed. However, research on the effects and mechanisms of ultrasound-enabled nanolubricants in the milling of SiCp/Al composites remain limited. To fill this gap, milling experiments were conducted under various cooling and lubrication conditions. The performance of UV-MQL was assessed using key parameters such as milling force, specific cutting energy, and surface topography. Results showed that UV-MQL and UV-NMQL reduced specific cutting energy by 25.44% and 32.55%, respectively, compared to conventional MQL milling, while surface roughness (Sa values) decreased by 14.44% and 38.22%. To further explain these outcomes, the anti-friction mechanism of the ultrasonically enabled nanolubricant was analyzed, focusing on droplet wetting, penetration, and film formation. These findings provide valuable insights for improving surface integrity in the SiCp/Al milling process.

View access options

Effect of separation characteristics on cutting force and surface quality in ultrasonic elliptical vibration cutting of Ti-6Al-4V

September 2024

·

46 Reads

Titanium alloys are widely used in aerospace, automotive, and medical industries due to their excellent material properties such as high strength-to-weight ratio, excellent corrosion resistance, and good biocompatibility. In this study, a series of ultrasonic elliptical vibration cutting (UEVC) simulations were carried out based on the experimentally verified finite element model, and different cutting speed ratios k were formed by changing the parameters such as frequency and cutting speed, so as to explore the influence of UEVC separation characteristics under different k on the cutting force and surface morphology of Ti-6Al-4V during the cutting process. The results show that compared with CM, the average cutting force of UEVC is reduced by 66% and 5% at k = 0.2 and k = 1.4, respectively, and the average cutting force reduction effect of UEVC decreases with the increase of k . At k < 0.8, the reduction rate of UEVC cutting force is almost the same as that of the workpiece, and the complete separation of the tool from the workpiece is the main factor for the reduction of the average cutting force. At k > 0.8, the separation of the tool from the workpiece basically disappears, and the reduction effect of UEVC cutting force is reduced from 28–5%. The reduction in cutting forces is mainly due to the fact that the UEVC still has separation characteristics in the direction of the depth of cut. The surface quality of UEVC processing will deteriorate with the increase of k at k < 1, and the surface quality of UEVC processing will no longer be affected by k at k ≥ 1. Under the condition that k remains constant, the average surface roughness Ra increases with the increase of both f , regardless of whether it is by changing f or by changing the amplitude, and the increasing trend is almost the same. The main difference is that by changing f , the compressive stress of the cutting surface will decrease as f increases; By varying the amplitude, the compressive stress on the cutting surface increases as the amplitude increases.




Citations (34)


... The research revealed the amplification effect of lateral magnetic field overlap caused by chain aggregation on shear stress and confirmed that local dipole rearrangement dominates the macroscopic rheological response, providing a theoretical basis for the design and engineering application of highconcentration magnetorheological fluids. Zhu's group [3] systematically reviewed and analyzed the current application status of ultrasonic vibration-assisted grinding technology in the processing of advanced materials. It provides a detailed introduction to ultrasonic processing, covering its basic principles, ultrasonic vibration systems, classification of ultrasonic vibrations, processing characteristics and effects of ultrasonic processing, aiming to offer theoretical insights and practical references for future research and engineering applications. ...

Reference:

Sustainable Machining for Difficult-to-Cutting Materials
A Review of Ultrasonic Vibration-Assisted Grinding for Advanced Materials
  • Citing Article
  • January 2025

... In contrast, SiC p /Al composites with a lower volume fraction of SiC particles exhibit relatively lower hardness, with more uniform material removal during machining, resulting in generally better surface quality [4,5]. Conventional grinding (CG) of SiC p /Al composites causes grinding stress concentration and the abrasive grains directly and forcefully impact the SiC particles, leading to rapid grain wear and the development of various defects in the SiC due to the grinding force [6][7][8]. These issues become more serious in high volume fraction SiC p /Al composites, highlighting the need for an innovative machining process to reduce grinding force and minimize machining damage. ...

Effects of ultrasonic nanolubrication on milling performance and surface integrity of SiCp/Al composites

The International Journal of Advanced Manufacturing Technology

... With its extensive history, MD has developed into a vital and popular theoretical instrument. It allows researchers studying physics, biology, and chemistry to simulate the intricate microscopic dynamic behavior of a variety of systems, such as gases, liquids, solids, and surfaces [90][91][92]. For example, MD simulations offer a potential approach for studying laser interactions with nanoparticles, facilitating a deeper exploration of complex processes [93]. ...

Molecular dynamics simulations in semiconductor material processing: A comprehensive review
  • Citing Article
  • September 2024

Measurement

... Oil-based emulsions or lubricants have been substantially employed in grinding to reduce abrasive wear, prolong wheel lifetime, and improve ground surface quality [5][6][7]. The oil-based grinding fluids, however, often entail severe environmental issues as they often possess inherent toxicity and are non-biodegradable [8][9][10]. Therefore, considerable efforts have been directed towards developing water-based lubricants to address this issue [11][12][13]. ...

Sustainable Development of Cutting Fluids:The Comprehensive Review of Vegetable Oil
  • Citing Article
  • September 2024

Journal of Cleaner Production

... This extensive melting results in a deeper molten pool that facilitates a more extensive redistribution of material across the surface, thereby achieving a smoother finish. In contrast, during the remelting steps, a shallower surface melting appears to be more efficient in smoothing out the remaining peaks and valleys [60], as the starting surface roughness is already low and thus promotes the effectiveness of this final remelting pass [21]. ...

A review of laser polishing on Ti6Al4V based on energy density
  • Citing Article
  • July 2024

Journal of Materials Processing Technology

... Thus, the workpiece has a certain surface roughness [32]. Micro-geometric features on a machined surface consisting of small peaks and valleys with small spacing are referred to as surface roughness, which is a key metric for assessing surface quality and is primarily determined by Ra and RSm [62][63][64][65]. ...

Research Status and Prospect of Ultrasonic Vibration and Minimum Quantity Lubrication Processing of Nickel-based Alloys
  • Citing Article
  • January 2024

... The emergence of new materials that are difficult to machine has made it necessary to improve traditional grinding and polishing operations. The article by C. Zhang et al. [22] investigated high-speed polishing of metal matrix composites. The article by Q. Fu et al. [23] shows that modeling the processing of CFRP/Ti6Al4V composite requires the creation of a finite element model that combines macro-and microstructures. ...

Wear mechanism in nano polishing of SiCp/Al composite materials using molecular dynamics

The International Journal of Advanced Manufacturing Technology

... However, the grinding process may cause some defects in the material: during the grinding of bone tissue, excessive grinding force may result in irreversible damage [28], such as excessive harm to the bone tissue and surrounding nerve tissues, which affects healing [29], Although bioalloys (such as titanium alloys) have good mechanical properties [30], microcracks or surface roughness may be generated during grinding, affecting their long-term stability [30]. Bioinert ceramics like alumina and zirconia, while having high hardness and wear resistance, are prone to brittle fracture or surface microcracks during grinding [31], which reduces their mechanical properties and may even affect their long-term use in the body [32][33][34][35][36]. Therefore, reducing grinding force during the process, improving the processing quality of bone tissue and replacement materials, and ensuring machining accuracy are important factors in the development of bone grinding technology [17,[37][38][39][40][41][42]. ...

Machining mechanism of metal glass cutting based on ultrasonic vibration tool path

The International Journal of Advanced Manufacturing Technology

... Nowadays, machining cutting with the assistance of ultrasonic vibration has received special attention, as it has been proven that it can reduce the force and temperature that are necessary for cutting. Simultaneously, it can improve the cutting performance, i.e. decrease the tool wear, promotes grain refinement, and vastly improve the surface topography (Gu et al., 2023;Zhang et al., 2024), which are closed related with contact fatigue life (Li et al., 2024;Lv et al., 2025). Ultrasonic vibration has been applied in cutting systems with the purpose of minimizing tissue adhesion and thermal injury (Yao et al., 2021) and enhances the machinability of titanium alloys (Liu et al., 2021;Tan et al., 2020;Zhu et al., 2025), such as longitudinal-bending hybrid ultrasonic vibration-assisted milling , two-bending hybrid ultrasonic vibration-assisted milling (Sun et al., 2025), longitudinal-torsional ultrasonic cryogenic cooling drilling system (Shi et al., 2024). ...

A review of the research on the variation of tool’s motion trajectory and its influence on the formation mechanism of surface quality in ultrasonic vibration machining
  • Citing Article
  • December 2023

Journal of Manufacturing Processes

... Sigvant et al. [5] noted that the decrease in tool surface roughness substantially decreases the coefficient of friction. In addition to these approaches, micro-scale surface texturing has recently become a method for enhancing lubrication and reducing friction in tribological pairs [6][7][8]. The surface texturing can be achieved by using electrochemical machining [9,10], electrical-discharge micromachining [11], and laser-texturing processes [12][13][14][15]. ...

Investigation on turning of Inconel 718 using differently coated microtextured tools
  • Citing Article
  • August 2023

Proceedings of the Institution of Mechanical Engineers Part E Journal of Process Mechanical Engineering