Daniel Carriazo’s research while affiliated with Ikerbasque - Basque Foundation for Science and other places

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Publications (131)


Graphene for lithium–sulfur batteries: an odyssey from materials optimization to cell prototype
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April 2025

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Daniel Carriazo

The purpose of this perspective article is to showcase the different strategies followed in the last years for the integration of graphene into lithium–sulfur batteries. The article will also disclose the limitations and difficulties found out when trying to scale up graphene-based electrodes and their compatibility with novel electrolytes for the development of pre-industrial pouch cells operating under realistic conditions. Representative works and recent results on the use of graphene for Li-S batteries are included to provide context in the path carried out in the last years, underlining every step forward regarding the benefits of using graphene in this technology. Starting with the first graphene integration approaches within the sulfur-based electrodes, addressing the impact of chemical modifications, and going forward with the development of graphene-based binder-free self-standing aerogels and graphene-carbon composites with optimized performances at coin cell level, a complete evaluation of the different initial strategies is carried out. Further on, the efforts are focused on unraveling the synergistic effects of graphene-based electrodes with tuned electrolyte compositions, and finally the strategies to scale-up the systems to prototype pouch cells are also reviewed.

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Technology characteristics of a) LIBs and EDLCs and b) LICs. Ragone plot for the different technologies.
Sodium ion capacitors are a technology born to bridge the energy‐power gap between LIB/SIBs and EDLCs. With a smart design through the whole value chain, the technology shows great potential to become sustainable in economic, social, and environmental aspects as represented by some of the 17 UN Sustainable Development Goals.
Schematic Operation Principle (Resistance‐Related Curve Distortion Neglected): EDLC SIC vs EDLC. Separate Electrode Potential Span in EDLCs (Left‐Hand Side) and SICs (Right‐Hand Side). Arrows reflect the potential evolution of the positive (red) and negative (blue) in EDLCs (dashed) and SICs (solid). The SIC shows the first cycle, assuming the positive electrode's OCP matches that of EDLCs. Green‐shaded areas represent the usable discharge energy for both EDLC and SIC. The negative electrode's potential is reduced in the preliminary presodiation step.
Schematic illustration of SEI formation, Na⁺ desolvation, and sodium storage on hard carbon negative electrodes during the charging process. Adapted with permission from ref. [10] (licensed under CC BY 4.0, Copyright ©, Wiley‐VCH GmbH, 2021) and ref. [16].
(a–b) Illustration of hard carbon structure: randomly oriented carbon microcrystalline structure and (b) Coexistence of abundant active sites including external surface, nanoslits, and nanopores of hard carbon. Reprinted from ref. [16]. (c) Classical galvanostatic charging (sodiation) plot of hard carbon negative electrode with a sloping region and plateau region present.

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The Value Chain of Sustainable Dual Carbon Sodium Ion Capacitors

February 2025

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211 Reads

Now that fast action is needed to mitigate the effects of climate change, developing new technologies to reduce the worldwide carbon footprint is critical. Sodium ion capacitors can be a key enabler for widespread transport electrification or massive adoption of renewable technologies. However, a years‐long journey needs to be made from the first proof‐of‐concept report to a degree of maturity for technology transfer to the market. To shorten this path, this work gathers all the stakeholders involved in the technical development of the sodium ion capacitor technology, covering the whole value chain from academics (TRL 1–3) and research centers (TRL3–5) to companies and end‐users (TRL 6–9). A 360‐degree perspective is given on how to focus the research and technology development of sodium ion capacitors, or related electrochemical energy storage technologies, from understanding underlying operation mechanisms to setting up end‐user specifications and industrial requirements for materials and processes. This is done not only in terms of performance metrics, but mainly considering relevant practical parameters, i. e., processability, scalability, and cost, leading up to the final sustainability evaluation of the whole of the technology by Life Cycle Assessment (LCA) and Life Cycle Cost (LCC) analysis, which is of utmost importance for society and policymakers.


High Performance Sodium‐Ion Hybrid Capacitor Based on Graphene‐Tin Pyrophosphate Nanocomposite Anode

January 2025

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9 Reads

The development of alternative energy storage technologies such as sodium‐ion hybrid capacitors, which do not rely on critical raw materials such as cobalt or nickel, for the replacement of conventional lithium‐ion batteries for some niche applications, is extremely important to successfully achieve a sustainable development in our planet. In this work, we introduce a novel sodium‐ion hybrid capacitor system formed by the combination of an optimized nanostructured composite material containing reduced graphene oxide and tin pyrophosphate as negative electrode, and a high specific surface area graphene‐carbon composite as positive electrode. The electrochemical performance of each material has been individually evaluated using NaPF6 in EC/DMC as electrolyte, showing impressive specific capacity values above 100 mAh g⁻¹ at 2 A g⁻¹, for both faradaic and capacitive‐type electrodes. The integration of the electrodes in an optimized full cell with anode‐to‐cathode mass balance of 1.5 : 1, enabled stable full cells that can provide energy densities of almost 60 Wh kg⁻¹ at 3,000 W kg⁻¹, showcasing the potential of these type of materials in the design of next generation energy storage systems.


Novel Binders for Aqueous Electrode Processing of Electrochemical Capacitors

November 2024

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44 Reads

This work studies the use of epoxy and polyurethane formulations as binders for the aqueous processing of activated carbon (AC) electrodes used as positive and negative electrodes in Electrochemical Double Layer Capacitors (EDLCs). The use of amine and carbodiimide as crosslinkers is also evaluated. The mechanical properties of those different binders have been investigated, looking towards aqueous processable and flexible electrodes. Microstructural analysis of the fabricated AC electrodes has been carried out to understand the pore‐blocking effect exhibited by certain polymers. Furthermore, electrochemical characterization of all the systems has been performed by cyclic voltammetry, electrochemical impedance spectroscopy, and constant current charge/discharge measurements at different current densities. The obtained results show that polyurethane (PU) outperforms in terms of energy and power density the carboxymethyl cellulose:styrene butadiene rubber (CMC : SBR) reference system. Moreover, the studied polyurethanes maintain close to 100 % of their initial capacitance after 2500 cycles under a current density of 5 A g⁻¹ and a discharge time of 20 s.


Towards Practical Li-S Batteries Through the Combination of a Nanostructured Graphene Composite Cathode and a Novel Sparingly Solvating Electrolyte

July 2024

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24 Reads

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4 Citations

Carbon

Lithium-sulfur batteries (LSBs) have emerged as promising alternatives to replace Li-ion technology in lightweight applications, but they still face some important challenges that hinder their commercialization. To overcome them, several optimization strategies focusing on each battery component have been investigated. In this work, we have explored the symbiotic combination of an optimized high-sulfur loading graphene-containing cathode with a novel sparingly solvating electrolyte (SSE) consisting of 1,3-dioxolane (DOL) as solvent and 1H,1H,5H-octafluoropentyl-1,1,2,2-tetrafluoroethyl ether (OCTO) as diluent, at an E/S ratio of 7 μL mg−1. The impact of graphene incorporation into the cathode formulation and the physicochemical compatibility between cathode and electrolyte have been evaluated and compared to those obtained for the benchmarking DME/DOL electrolyte. Using the DOL/OCTO SSE enhanced wettability over our graphene-containing electrodes and hampered significant polysulfide dissolution. Most importantly, the electrochemistry of this system showed very promising values at coin cell level, achieving areal discharge capacities of 5.3 mAh cm−2 at C/10, enduring beyond 100 cycles with 65 % capacity retention. The transferability of the system to prototype cells was successfully demonstrated by assembling a monolayer pouch cell which reached initial capacities of 55 mAh and lasted more than 60 cycles, paving the way for real deployment and commercialization of this energy storage technology.


Polymeric ionic liquid as binder: A promising strategy for enhancing Li-S battery performance

March 2024

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81 Reads

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7 Citations

Journal of Energy Storage

The development of the most promising next-generation Lisingle bondS batteries with an improved cyclability is one of the greatest challenges nowadays. In this sense, here, a novel imidazolium-based polymeric ionic liquid (PVI10Cl) was successfully synthesized and integrated into a high-performing sulfur cathode. The lithium polysulfide trapping ability of PVI10Cl was confirmed, which helps to accelerate conversion kinetics. This synergetic effect leads to enhanced C-rate response, improving the discharge capacities and reducing the overpotentials even at 1C in comparison with conventional PVdF binder. These features also allow cells to be operated for 100 cycles with excellent capacity retention. All in one, while conventional binders are viewed only as a “glue” to hold the active material together, it has been shown that PVI10Cl binder has additional functions and plays an active role during Lisingle bondS battery operation.



Engineered Conductive Proteins for Supercapacitors

December 2023

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20 Reads

ECS Meeting Abstracts

Proteins can be used as building blocks of functional materials for electrochemical applications due to their structural properties and the possibility to tailor their ionic and electronic conductive properties.[1] One of the most attractive applications is in the bioelectronics field, for example as energy storage devices such as Electrical Double Layer Capacitors (EDLCs), due to the nontoxicity and biocompatibility of the materials.[2] EDLCs are primarily used for applications where high power is required during a short period of time. They present several advantages, such as fast charge-discharge cycling, high power density, and outstanding long-term stability.[3] Traditionally, the incorporation of biomaterials in EDCLs is limited because they can be denaturalized in contact with organic solvents or salts. In addition, they easily interact with other cell components resulting in parasitic reactions and their complex purification processes hinder their commercialization.[4] These drawbacks can be overcome by introducing engineered proteins, since their amino acid sequences can be tuned resulting in 3D structures with varying degrees of complexity. Based on this approach, engineered proteins with improved conductivity will be introduced as interlayers with good stability and wettability, to ensure that the ions can shuttle freely between the two electrodes. In our case, consensus tetratricopeptide repeat (CTPR) proteins have been chosen [5] and engineered with the aim of increasing the ionic conductivity of the resulting variants. CTPR variants have been mixed with 5% PEG solutions and drop cast to obtain self-standing films. After being cross-linked, the films have been sandwiched in a two electrodes Swagelok-cell configuration between two electrodes made of activated carbon. KCl (3M) aqueous solution has been used as electrolyte for evaluating the electrochemical performance of the devices. The electrochemical characterization of the EDLC devices has been carried out using cyclic voltammetry (CV) and galvanostatic cycling (GC) to study the effect of the of the engineering strategy of the CTPR proteins on the EDLC performances. The CV curves of the devices using thin films of proteins with distinct mutations show quadratic capacitive responses for all the assembled EDLCs, demonstrating both its ability to isolate the two electrodes and to allow the diffusion of ions. The EDLCs capacitances were calculated and analyzed from the GC characteristics at different charge-discharge currents and compared with commercial glass fiber separators confirming their feasibility as safe and environmentally friendly separators. The ionic diffusive behavior of the devices has been also studied by electrochemical impedance spectroscopy (EIS). Finally, the effect of the thickness, porosity, polarity, wettability, and ionic conductivity of the different protein separators has been addressed to explore the role of the engineered proteins in EDLC devices. Acknowledgements This abstract is part of R&D&I project TED2021-131641B-C44, funded by MCIN/AEI/10.13039/501100011033 and by European Union NextGenerationEU/PRTR. This project has received funding from the European Union’s Horizon 2020 FET Open under the grant agreement No: 964593 References: [1] Ing, N.L., El-Naggar, M.Y. and Hochbaum., A.I, J. Phys. Chem. B. 2018, 122, 46, 10403–10423. [2] Mosa, I. M., Pattammattel, A., Kadimisetty, K., Pande, P., El-Kady, M. F., Bishop, G. W., Novak, M., Kaner, R. B., Basu, A. K., Kumar and C. V., Rusling, J. F., Adv. Energy Mater. 2017, 7, 1700358. [3] Jalal, N.I., Ibrahim, R.I. and Oudah, M.K., J. Phys.: Conf. Ser. 2021,1973,012015. [4] Wang, T., He, D., Yao, H., Guo, X., Sun, B. and Wang, G., Adv. Energy Mater. 2022, 12, 2202568. [5] Sanchez-deAlcazar, D., Romera, D., Castro-Smirnov, J., Sousaraei, A., Casado, S., Espasa, A., Morant-Miñana, M.C., Hernandez, J.J., Rodríguez, I., Costa, R.D., Cabanillas-Gonzalez, J., Martinez, R.V. and Cortajarena, A.L., Nanoscale Adv. , 2019,1, 3980-3991.


Graphene‐Based Sulfur Cathodes and Dual Salt‐Based Sparingly Solvating Electrolytes: A Perfect Marriage for High Performing, Safe, and Long Cycle Life Lithium‐Sulfur Prototype Batteries

November 2023

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169 Reads

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18 Citations

The growing requirements for electrified applications entail exploring alternative battery systems. Lithium‐sulfur batteries (LSBs) have emerged as a promising, cost‐effective, and sustainable solution; however, their practical commercialization is impeded by several intrinsic challenges. With the aim of surpassing these challenges, the implementation of a holistic LSB concept is proposed. To this end, the effectiveness of coupling a high‐performing 2D graphene‐based sulfur cathode with a well‐suited sparingly solvating electrolyte (SSE) is reported. The incorporation of bis(fluorosulfonyl)imide (LiFSI) salt to tune sulfolane and 1,1,2,2‐tetrafluoroethyl‐2,2,3,3‐tetrafluoropropylether based SSE enables the formation of a robust and compact lithium fluoride‐rich solid electrolyte interphase. Consequently, the lithium compatibility is improved, achieving a high Coulombic efficiency (CE) of 98.8% in the Li||Cu cells and enabling thin and dense lithium depositions. When combined with a high‐performing 2D graphene‐based sulfur cathode, a symbiotic effect is shown, leading to high discharge capacities, remarkable rate capability (2.5 mAh cm⁻² at C/2), enhanced cell stability, and wide temperature applicability. Furthermore, the scalability of this strategy is successfully demonstrated by assembling high‐performing monolayer prototype cells with a total capacity of 93 mAh, notable capacity retention of 70% after 100 cycles, and a high average CE of 99%.


Citations (77)


... This paper also addressed how the reduction of GO positively affects the electrochemical performance of the cells. Partially reduced graphene oxide (rGO) provides high electronic conductivity [17] while retaining some polarity and oxygen-rich functional groups which enhance the affinity for polar solvents as well as for polysulfides [18], resulting in more stable cathode suspensions and reduced polysulfide shuttle and leading to improved cell performance [19]. ...

Reference:

Graphene for lithium–sulfur batteries: an odyssey from materials optimization to cell prototype
Towards Practical Li-S Batteries Through the Combination of a Nanostructured Graphene Composite Cathode and a Novel Sparingly Solvating Electrolyte
  • Citing Article
  • July 2024

Carbon

... This cationic polyelectrolyte binder promotes lithium ion transport via a reconfigurable anion transport network and restricts polysulfide diffusion from the mesoporous carbon host through anion decomposition [125]. For example, the integration of a novel imidazole-based PIL (PVI 10 Cl) into a highperformance sulfur cathode can capture polysulfide lithium and help accelerate the conversion kinetics (Fig. 10c) [127]. Using PVI 10 Cl as a binder is superior to traditional PVDF binder, especially regarding rate capability and recyclability. ...

Polymeric ionic liquid as binder: A promising strategy for enhancing Li-S battery performance
  • Citing Article
  • March 2024

Journal of Energy Storage

... In one of our recent works, a complete Li-S cell design was conceived in what was named the 'holistic' approach [61]. The combination between the optimized nanostructured graphene-based cathode (ResFArGO as an additive) and a novel SSE was studied. ...

Graphene‐Based Sulfur Cathodes and Dual Salt‐Based Sparingly Solvating Electrolytes: A Perfect Marriage for High Performing, Safe, and Long Cycle Life Lithium‐Sulfur Prototype Batteries

... The prelithiation procedure includes the usage of sacrificial salts, especially dilithium squarate (Li2C4O4), in a LIC prototype fabricated in a pilot line. This process gets done during the first ten cycles, and after the needed gas exhaust, the electrochemical performance of prototypes was found to be satisfactory [35]. ...

Roll-to-roll double side electrode processing for the development of pre-lithiated 80 F lithium-ion capacitor prototypes

... By the 30th cycle, the capacities have declined below that of cell with LZ70_PDDA-TFSI. This difference in the stability of the two GEN 2 separators could be attributed to the polymers themselves and possible dehydrofluorination of PVDF-HFP polymer in contact with Li metal [55,56]. This can be observed in cycling profiles of symmetric Li/Li cells (Figure 4b), where the polarization stayed stable in the case of the LZ70_PDDA-TFSI-based cell, but it was seen to be increasing in the case of the PVDF-HFP-based cell. ...

Dehydrofluorination Process of Poly(vinylidene difluoride) PVdF-Based Gel Polymer Electrolytes and Its Effect on Lithium-Sulfur Batteries

... Envisioning the potential large-scale manufacturing of multilayer Li-S cells and considering the production and upscaling limitations of this novel graphenic material, the use of ResFArGO as a carbonaceous additive was explored in the work by Castillo et al [57]. This approach optimized the amount of ResFArGO at the cathode side, addressing the efficiency challenge observed in the previous work. ...

High Energy Density Lithium–Sulfur Batteries Based on Carbonaceous Two-Dimensional Additive Cathodes

ACS Applied Energy Materials

... However, conventional AC, typically produced through steam activation or chemical activation processes, suffers from certain limitations, such as lower specific capacitance and conductivity, which restrict their potential for high energy density and high power density applications. [38][39][40] To overcome these challenges, we employed an innovative approach that integrates SHS and ball milling technology to prepare SHSG-AC cathode. This method not only enhances the capacitance but also significantly improves the electron conductivity of AC cathode. ...

Brewery waste derived activated carbon for high performance electrochemical capacitors and lithium-ion capacitors
  • Citing Article
  • February 2023

Electrochimica Acta

... This is where Lithiumion capacitors (LICs) come into the picture. [8][9][10][11] By carefully selecting and optimizing cathode and anode materials, one can create an LIC that balances energy and power density, opening a world of possibilities in energy storage. ...

High-energy hybrid lithium-ion capacitor enabled by a mixed capacitive -battery storage LiFePO4 – AC cathode and a SnP2O7 – rGO anode

Sustainable Energy & Fuels

... For instance, Graphite, as the stateof-the-art anode material for LIBs, cannot intercalate sodium ions without co-solvents, and shows substantial volume changes when operated with potassium-ions which could significantly increase parasitic reactions and capacity fading [6,7] . Therefore, non-graphitic carbons such as hard carbon has been so far used as state-of-the-art anode for SIB [8] . Similar considerations can be made for alloying-type anodes such as metal anodes including Tin, Antimony or Bismuth [9] and conversion-type anodes [10] . ...

Unravelling Charge Storage Mechanisms of Lithium, Sodium and Potassium into Graphene‐Coffee Waste Derived Hard Carbon Composites

... Graphite (Gr) is the predominant anode material in LICs, as in the case of LIBs, owing to its low cost, high initial coulombic efficiency, and low voltage plateau (0.07 and 0.1 V vs. Li + /Li) [2][3][4]. However, Gr exhibits a low specific capacity (~370 mAh g − 1 ) and is susceptible to Li plating during fast charging [5][6][7]. Subsequently, current commercial LICs present a low energy density of 30 Wh kg − 1 , which severely limits their large-scale applications in transport and power sectors [8,9]. This limitation underscores the need to identify a novel, high-performance anode material. ...

Enabling versatile, custom-made lithium-ion capacitor prototypes: Benefits and drawbacks of using hard carbon instead of graphite
  • Citing Article
  • October 2022

Electrochimica Acta