November 2021
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52 Reads
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10 Citations
Journal of Manufacturing Systems
Root cause analysis in modern multistage assembly lines is a challenging, yet widely used technique to increase the product quality. Improvements – due to Industry 4.0 – aim for near-zero-defects manufacturing. Thus, we propose a novel root cause analysis: the Process Estimator neural Network (PEN) to solve the sparse, nonlinear problem of the state-space model empowering a graph convolution neural network. The contributions of this paper are: (1) study a novel problem of utilizing nonlinear deep neural networks to solve the state-space model; (2) elaborating the use of a graph convolution neural network to scope with the current limitations of linear approaches, which cannot process dense 3D point cloud data of the outer skin of the product; (3) how to analyze the trained network for fine tuning. We showed through a realistic experiment how PEN performs on huge 3D point clouds (188.000 points or higher) in form of meshed CAD models of first-order shell elements. These experiments set an example on how to overcome the fundamental performance limitations of current linear approaches.