C. G. M. de Bont’s research while affiliated with NRG, Nuclear Research & consultancy Group and other places

For many nuclear power plants worldwide the operation period will be extended to 60 or 80 years in the coming years. As the operation period increases, the importance of knowledge of ageing mechanisms increases. In the framework of LTO there is limited knowledge about ageing and structural integrity of concrete structures. Recent developments have shown that ageing of civil structures receive more attention internationally (for example concrete degradation in bunker building Doel and buried piping attention in topical peer review EU). In order to increase the knowledge in the field of civil structures, this work focusses on investigation of ageing of civil structures and determining an ageing management strategy. Knowledge of the ageing mechanisms of civil structures and especially concrete, will lead to improvement of ageing management and assessment methods of concrete. As a first step international information was gathered on civil structures ageing issues and management thereof (see PVP2019-93029). In addition a very high level assessment methodology was proposed. The goal of the project is to obtain more knowledge on ageing management of civil structures and especially concrete. It will lead to an assessment method for civil ageing management and ageing management programs dealing with the relevant mechanisms at the various locations in a practical manner. The results of this ongoing work are presented in this report. The initial proposed assessment methodology has been tested by application to the HFR research reactor. The resulting list of relevant AMPs has been verified with the outcome for another PWR with a steel containment. With this experience the assessment methodology is improved. In addition each civil SSC in the scope of the Continued Safe Operation program is linked to the relevant AMP(s). The improved, but not finalized assessment method of ageing management for civil structures can be seen in figure 2. The proposed assessment method for ageing of civil structures has been tested, compared and improved. The results indicated that the method can be used to obtain a list of plant specific AMPs. The comparison of the list of relevant AMPs for a steel containment PWR, showed similar results. What is added to the assessment method is the link to the TLAAs for civil structures. The detailing to a level of practical work instructions for the maintenance of the plant has to be made in the near future. In the near future the step will be made from a high level of IGALL AMP to a practical AMP that will deal with the relevant mechanisms at the various locations. Therefore further steps are in studying of relevant degradation mechanisms, relevant AMPs (like AMP305 [9],AMP306 [10]) and applicable literature (e.g.[21]) in combination with the practical knowledge from operation of a reactor. The international developments on ageing management of concrete will be included. It is foreseen that the future report will contain information on concrete degradation mechanisms relevant for nuclear reactors. If findings requires calculations the assessment method will be verified with the finite element modelling techniques.

For many nuclear power plants worldwide the operation period will be extended to 60 or 80 years in the coming years. As the operation period increases, the importance of knowledge of ageing mechanisms increases. In the framework of LTO there is limited knowledge about ageing and structural integrity of concrete structures. Knowledge about the strength of concrete structures and modelling thereof can be improved for a more complete knowledge base on ageing and degradation mechanism in nuclear facilities. Therefore, effort is required to improve the knowledge of concrete, material models and finite element modelling techniques as well as the assessment method. Recent developments have shown that ageing of civil structures receive more attention internationally (E.g. concrete degradation in bunker building Doel). Traditionally a large part of the research and development is focused on mechanical issues like piping and vessels. In order to increase the knowledge in the field of civil structures, the focus is on investigation of ageing of concrete and determining analysis methods. This paper focuses on the development of a practical assessment method for ageing of civil structures. As a first step information from international publications and other sources on civil structures ageing issues and management thereof, will be gathered. Well known international standards taking care of ageing phenomena based on problem areas and good practices are IGALL and GALL. IGALL and GALL contain information tables based on international experience. This is the starting point of the research in finding an assessment methodology for civil ageing management. It will be shown that IGALL and GALL contain very similar elements. Sorting on the AMPs results in a practical set of datasheets with summarizing information per AMP, including the underlying international experience. The datasheets are of limited size, presenting an helpful overview of the relevant structures or components, materials, environment and mechanisms. A method for civil ageing management is proposed which will be applied and developed in more detail in future research. Further research is necessary to develop a specific assessment methodology for concrete.

Fatigue is an important ageing effect to manage for long term operation (LTO) of nuclear power plants (NPPs). One of the steps in the process of LTO assessment is the revalidation of TLAAs (time limited ageing analyses). The safety margins of NPP Borssele with respect to fatigue were demonstrated by projecting the fatigue analyses to the end of the intended period of LTO. Besides this, it has to be ensured that the analyses remain valid during the entire period of LTO. Periodic verification of the load assumptions that are made in the analyses is therefore an important aspect of adequate fatigue management. In this paper, an integrated fatigue management approach is presented, coupling load monitoring, transient counting and fatigue assessment. The approach for periodic verification of the load assumptions in the fatigue analyses consists of two parts. First, it is verified whether the occurred numbers of cycles of the different load cases remain smaller than the numbers of cycles assumed in the fatigue analyses. Secondly, it is verified whether the thermal transients defined for the load cases in the fatigue analyses conservatively represent the occurred thermal transients. For the verification, the application LEAF (Load Evaluation Application for Fatigue) was developed. At NPP Borssele, thermal transients occurring during different load cases (e.g. start-up, shutdown, reactor trip) are registered by a temperature monitoring system. The load evaluation application processes the measurement data and verifies the conservatism of the load conditions in the fatigue analysis of the fatigue relevant components in the system. This paper explains the steps that are followed for the load evaluation and gives a demonstration of the results. The presented procedure is an essential part of adequate fatigue management during LTO.