A.S. Zhilin’s research while affiliated with Ural Federal University and other places

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Publications (29)


Si-Cu contact mass for catalysis in coatings industry for oil and gas pipes
  • Article

November 2023

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1 Read

Oil and Gas Studies

A. S. Zhilin

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O. I. Rebrin

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M. A. Malykh

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[...]

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I. M. Kovenskiy

Two contact masses were obtained and analyzed for their catalytic properties in the production of hydrophobic coatings. These masses are based on the silicon-copper system and consist of 25%Cu-75%Si and 50%Cu-50%Si compositions. A standard method of copper(I) chloride reduction was optimized to obtain finely dispersed copper particles with high catalytic activity. It is shown that reduction is possible directly in contact with silicon, the resulting average diameter of copper particles is 5-10 microns in both contact masses (25%Cu-75%Si and 50%Cu-50%Si). A metallographic analysis revealed a loose morphology of the silicon-copper phase interfaces, which is necessary to enhance the catalytic activity of the contact masses. Local chemical analysis by scanning electron microscopy has established the ratio of the particle size of the initial polycrystals of copper chloride(I) and the resulting copper particles as a result of reduction on silicon. The process of deep reduction makes it possible to obtain particles up to 5 microns in size. These results provide useful insights into the formulation of coatings containing organosilicon compounds to reduce friction in hydrocarbon transport.


STAFF CRISIS AND EXIT MODEL IN THE COMPETENCE-ORIENTED STRUCTURE OF HIGHER EDUCATION PROGRAM TRANSFORMATION
  • Article
  • Full-text available

January 2023

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10 Reads

Фундаментальные исследования (Fundamental Research)

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3D-modeling Competences at Labor Market of Ural Region

April 2020

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47 Reads

KnE Engineering

Present paper is devoted to the analysis of how 3D soft skills competences influence on a formation of a new job positions at labor market at Ural region of Russian Federation. It is shown how 3D-modelling skills requirements correlate with distribution of professions. Based on the data of labor market offers it is also shown a comparison between job offers and salaries. The main conclusion is made on the matter of how it is inevitable to make structural changes in the competence formation of an engineer of future because 3D-modelling competences are highly required in skills profile of an engineer from year to year. Keywords: 3D modeler, 3D modeling, 3D computer graphics, 3D model, 3D space, CAD system.


Structure formation processes and thermal conductivity features of light Al-Si alloys with additional alloying by iron

March 2020

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9 Reads

Oil and Gas Studies

Metallographic analysis and thermal conductivity analysis of series of light aluminum alloys with silicon content from 0 to 12 % (by weight) and additionally alloyed with iron 1 % (by weight) were carried out. It is shown that with an increase in the silicon content in the alloy above 4 – 6 % (by weight), the size of silicon crystals increases significantly with a simultaneous increase in the values of thermal conductivity. The article assesses the effect of iron on thermophysical properties and shows the correlation of thermal conductivity at different temperatures with the morphology of silicon in alloys with silicon content from 0 to 12 % (by weight) and additionally alloyed with iron 1 % (by weight). It is shown that alloy with a silicon content of 4 % by weight has a balanced reserve of thermophysical properties due to the structural features of the morphology of the components.


Figure 1: Model of professional continuing education center.
Figure 2: Functional model of educational programs.
Figure 3: Quality assurance model.
Model of “Engineering Forces” for Training of Engineers

April 2019

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64 Reads

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1 Citation

KnE Engineering

The article presents models of effective interaction between academic institutions and industrial enterprises in the training of engineers. The project ”engineering forces” is aimed at the formation of a system of training of elite engineering employees. The advantages of the network format of training are described, and it is shown that proposed approach allows using the best resources of various universities and enterprises of the industry for training of actual competences. Keywords: engineering education, educational program, life cycle, training, lifelong learning, competence, practice


Figure 1: Thermal conductivity at room temperature.
Metallography of Al-Si Alloys with Alloying By Fe up to 1%

April 2019

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33 Reads

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2 Citations

KnE Engineering

Metallographic analysis of aluminum-silicon alloys with different silicon content from 0 to 12% carried out. All alloys were differed in 2% by silicon amount from each other and all of them were additionally alloyed with iron in an amount of up to 1% in order to improve the technological properties in a die casting process. The paper shows the distribution of structural components of alloys made by electronic microscopy. Keywords: aluminum-silicon alloys, metallography analysis, eutectic, structure, cast alloy, alloying, electron microscopy


Structure Formation and Thermal Expansion Analysis of 0.6% Carbon-Containing Invar Alloy Crystallized at Different Cooling Rates

December 2018

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20 Reads

Qualitative and quantitative analysis of the distribution of structure components of Fe-Ni-Co carbon-containing invar alloy with 0.6%C has been performed. It has been shown that the cooling rate during crystallization affected volume percentage and dispersity of graphite. The alloy crystallized at a high cooling rate has demonstrated higher volume percentage and dispersity of graphite than the alloy crystallized at a low cooling rate. Both alloys have displayed similar behavior of the coefficient of thermal expansion. During the heating the constant values of thermal expansion were kept up to 200 °C. However, the minimal thermal expansion has been observed in the alloy crystallized at a high cooling rate. The explanation for that might be the following: the content of carbon into the γ-phase is lower in the alloy crystallized at a high cooling rate than in that crystallized at a low cooling rate. As thermal expansion is caused by γ-phase properties, the reduction of carbon into the γ-phase results in the minimal coefficient of thermal expansion.


Citations (14)


... The Impact of Training in Engineering Control of Hazardous Materials Using Pilot Plant is developed for industrial colleges and Institutes environment in which trainees are developing the skills necessary to function within the process industry whether as an operator, researcher or design engineer. Proper management, exercises, training and hazard awareness are key parts of developing a safe and progressive learning environment [8] . A clear and logical progression of necessary skills are essential to the development of responsible and safe process operations personnel. ...

Reference:

The importance of Training on Engineering Control of Hazardous Materials Using Pilot Plant
Model of “Engineering Forces” for Training of Engineers

KnE Engineering

... In conventional casting, the lamellar Si in coarse grains leads to facilitate the crack formation, resulting in loss of mechanical properties. Reinforcement of various pure elements or other compounds has been studied in details to improve the mechanical behavior of Al-Si alloy [3,[5][6][7][8][9][10]. The additional phases are generally in low percentages, and the alloy commonly referred to as metal matrix composites (MMCs). ...

Metallography of Al-Si Alloys with Alloying By Fe up to 1%

KnE Engineering

... 2) обес-печивает высокую твердость (61 HRC). Однако максимальная износостойкость при абразивном изнашивании достигается после высокотемпературной закалки стали (1100÷1175 °С), формирующей мартенситно-карбидную структуру с метастабильным аустенитом в количестве 10-15 % и высокой способностью к фрикционному упрочнению [15][16][17][18][19][20]. ...

HEAT TREATMENT OF WEAR RESISTANT STEELS FOR DRILLING RIG PUMPS

Oil and Gas Studies

... 2) обес-печивает высокую твердость (61 HRC). Однако максимальная износостойкость при абразивном изнашивании достигается после высокотемпературной закалки стали (1100÷1175 °С), формирующей мартенситно-карбидную структуру с метастабильным аустенитом в количестве 10-15 % и высокой способностью к фрикционному упрочнению [15][16][17][18][19][20]. ...

THE USE OF CARBON, HIGH-CHROMIUM STEELS FOR LINERS OF MUD PUMPS AND DRILLING RIGS

Oil and Gas Studies

... Indeed, for the E-C coupling, the HV values confirmed the results of the tests conducted on the other two combinations and the E-C frame case studied. In particular, it was confirmed that the extruded component (Si~1%) better conducted the heat produced during welding, resulting in a reduced change in hardness [58][59][60]. Looking at the hardness profiles, considerations similar to E-E and E-C can be advanced for extrusion-welding and casting-welding interfaces, respectively. ...

Influence of Silicon on Thermal Conductivity at Room Temperature of Al–Si–Fe Alloys

KnE Engineering

... The thermal conductivity of the recovered Al-Si alloy with 4 wt.% of Si is estimated from the values reported in the literature for alloys with a similar composition. A thermal conductivity of 190 W/(m·K) is considered [180]. ...

Influence of Silicon on Temperature Dependence of Thermal Conductivity of Al–Si–Fe Alloys

KnE Engineering

... Undesirable size changes in a friction pair "liner-piston" are to happen after. For this reason it is vital to choose the highest-grade materials for competitive manufacturing of drilling pumps [2]. The use of chemical-thermal treatment (carburizing and ion nitriding) and coating (chrome plating) has proved to be ineffective due to technological or economic reasons. ...

Heat Treatment of Wear Resistant Steels for Mud Pumps

... Therefore, new materials, processing methods, or surface treatments are constantly being sought to obtain materials with higher wear resistance. Mostly, materials with a higher fraction of uniformly dispersed fine carbides in a martensitic matrix with a small fraction of metastable retained austenite are being sought [1,2]. Such materials are used in a wide range of applications, such as mining, metallurgy, road building, drilling, and other industries. ...

Formation of Structure of Wear-Resistant Steels 150KhNML and Kh12MFL Upon Quenching
  • Citing Article
  • March 2016

Metal Science and Heat Treatment

... This small change in Ac 1 temperature, although within the experimental deviation of the technique, is consistent with the differences in chemical composition presented in Table 1. Comparing position 2 with position 1, it was observed an increase in the contents of C, Mn and B, which may contribute to the decrease of the critical temperatures [28][29][30] , as well as the Si content which has a strong effect on the increase of these temperatures [31][32][33] . However, a more pronounced effect of the elements C, Mn and B than the effect of Si is observed, resulting in a decrease in the Ac 1 temperature. ...

Influence of Al and Si on austenite formation in Cr–Ni–Mo steel in the intercritical temperature range
  • Citing Article
  • September 2015

Steel in Translation

... In addition, by the data of the metallographic analysis, the content of the carbide phase in steel 100Kh3G3MFS changes actively during the treatment in the ICTR, which affects substantially the variation of the carbon concentration in the g-phase. For example, it has been shown in [21] that continuous heating of a medium-carbon steel in the upper part of the ICTR is accompanied by dissolution of the carbide phase and growth of both the content of the forming austenite and of the carbon content in the latter. Thus, we may expect that preliminarily radially-cold-forged steel will preserve somewhat more retained austenite after the treatment from the ICTR than the quenched steel due to stabilization of the retained austenite caused by carbon enrichment. ...

EFFECT OF Al AND Si ON THE FORMATION OF AUSTENITE IN INTERCRITICAL TEMPERATURE RANGE IN Cr – Ni – Mo-STEEL
  • Citing Article
  • November 2015

Izvestiya Ferrous Metallurgy