Article

A pilot-plant study for destruction of PCBs in contaminated soils using fluidized bed combustion technology

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Abstract

Destruction of polychlorinated biphenyls (PCBs) in contaminated soils and wastes using circulating fluidized bed combustion (CFBC) technology was studied using a pilot plant and simulated waste material. The results show that the technology is effective and particularly promising for treatment of PCB-containing materials like the toxic sludge from a large contaminated site. Destruction of the toxics in the gas phase appears to be very fast, and over 99.9999% destruction and removal efficiency can be achieved in the temperature range 875-880 degrees C. Heat transfer in the fluidized bed also appears adequate. Toxic residues in treated soil can be reduced to very low levels. Rate-controlling factors of the decontamination process are analyzed, and key issues for determination of the process conditions are discussed.

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... Thermal treatment, if properly performed, is an effective way of destroying organic compounds (Marani et al., 2003;Desai et al., 2007), while impact on co-present inorganic contaminants varies depending on the element. Previous studies show that soil pH increases after thermal treatment and so does the mobility of oxyanions of arsenic (As) and chromium (Cr), while leaching of copper (Cu) decreases (Nordmark et al., 2011). ...
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Thermal treatment, if properly performed, is an effective way of destroying organic compounds in contaminated soil, while impact on co-present inorganic contaminants varies depending on the element. Leaching of trace elements in thermally treated soil can be altered by co-combusting different types of materials. This study aimed at assessing changes in mobility of As, Cr and Cu in thermally treated soil as affected by addition of industrial by-products prior to soil combustion. Contaminated soil was mixed with either waste of gypsum boards, a steel processing residue (Fe3O4), fly ash from wood and coal combustion or a steel abrasive (96.5% Fe(0)). The mixes and unamended soil were thermally treated at 800 °C and divided into a fine fraction <0.125 mm and a coarse fraction >0.125 mm to simulate particle separation occurring in thermal treatment plants. The impact of the treatment on element behaviour was assessed by a batch leaching test, X-ray absorption spectroscopy and dispersive X-ray spectrometry. The results suggest that thermal treatment is highly unfavourable for As contaminated soils as it increased both the As leaching in the fine particle size fraction and the mass of the fines (up to 92%). Soil amendment with Fe-containing compounds prior to the thermal treatment reduced As leaching to the levels acceptable for hazardous waste landfills, but only in the coarse fraction, which does not justify the usefulness of such treatment. Among the amendments used, gypsum most effectively reduced leaching of Cr and Cu in thermally treated soil and could be recommended for soils that do not contain As. Fly ash was the least effective amendment as it increased leaching of both Cr and As in majority of samples.
... Thermal treatment technologies such as thermal desorption, incineration, pyrolysis, gasification, vitrification, supercritical water oxidation, and wet-air oxidation have been used for soil remediation [14][15][16]. Application of incineration technology can effectively destroy hazardous organic substances and immobilize heavy metals [17][18][19]. Fluidized bed incinerators are considered as a beneficial treatment of low-calorific value materials such as sewage sludge and contaminated soil [20][21][22]. The high degree of heat and mass transfers in fluidized bed is associated with rapid solid mixing and uniform combustion [23,24]. ...
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This study presents the application of a low-temperature two-stage fluidized bed incinerator to remediate contaminants in the soil. The system was designed to control emissions of both gaseous pollutants and heavy metals during combustion. Soil co-contaminated with lube oil and heavy metals such as cadmium, chromium, copper, and lead was examined. Experiments were conducted by estimating various parameters such as operating temperature in the first-stage reactor (500-700 °C), ratio of sand bed height/diameter in the second-stage reactor (H/D: 3, 4, 6), and gas velocity (0.21-0.29 m/s). Heavy metal and gaseous pollutant emissions were also investigated during contaminated soil co-firing with polyethylene. The experimental results indicated that the destruction and removal efficiency of lube oil in treated soil products ranged from 98.27 to 99.93%. On the other hand, leaching tests of bottom ashes illustrated that heavy metals such as chromium, copper, and lead in leachates were complied with the regulations. For gaseous emissions, carbon monoxide concentrations decreased apparently with increasing ratio of sand bed height/diameter in the second-stage reactor. The increase of gas velocity had significant potential to generate the lowest carbon monoxide and particulate matter emissions. Nevertheless, during co-firing with polyethylene, emissions of organic pollutants such as benzene, toluene, ethylbenzene, and xylene and polycyclic aromatic hydrocarbons decrease by using the low-temperature two-stage fluidized bed incineration system.
... The fluidized bed incineration was used to study the remediation of soils contaminated with either heavy metals or hydrocarbons (Corella and Toledo 2000;Desai et al. 2007;Helena Lopes et al. 2003;Hu et al. 2013;Lee et al. 1998;Rink et al. 1993;Shao et al. 2008). However, the remediation of soils contaminated with high levels of mixed contaminants has not been clarified. ...
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Contenido: Introducción; Estequiometría; Selección de temas de procesos de combustión; Caracterización de los desechos; Sistemas de combustión cerrados y recuperación de calor; Flujo de fluidos aplicados a la incineración; Preparación y manejo de materiales; Sistemas de incineración para desechos sólidos municipales; Sistemas de incineración de sedimentos fangosos; Sistemas de incineración para desechos líquidos y gaseosos; Sistemas de incineración para desechos peligrosos; Otros sistemas de incineración para desechos sólidos; Aspectos de la contaminación del aire por sistemas de incineración; Control de contaminación del aire en sistemas de incineración; Aproximación a la selección y diseño de incineradores.
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Conversion of benzene to chlorobenzenes and monochlorophenols by reaction with chlorine radicals (Cl*) in the cool-down zone of a plug-flow combustor has been studied, and a mechanistic analysis of the initial steps of the oxy-chlorination process is proposed. Superequilibrium concentrations of Cl* are formed during combustion of chlorocarbon species and persist at significant concentration levels even after a substantial reduction in the flue gas temperature (T = 500-700 degrees C). At these temperatures, Cl* attack on benzene present in trace concentrations (initial benzene concentration of 300 ppmv or 1080 ppmv were used for the experiments) in the post-flame gas is shown to result in stable chlorinated products (chlorobenzenes and chlorophenols) and loss of benzene. These results suggest that Cl* attack on trace level aromatics and possibly other organic species may be the initial step in the formation of a broad class of chlorinated and oxy-chlorinated pollutants in the post combustion zone.
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Polychlorinated dibenzodioxins/furans (PCDD/F) were formed in substantial quantities in a pilot-scale fluidized bed combustor burning salt-laden waste wood, a common fuel for Canadian coastal pulp and paper mills. Formation of PCDD/F increased with increasing chloride content in the feed, and appeared to correlate with the chlorine content in the fly ash. It took a very long time for the ash chlorine content to stabilize, suggesting that chlorine transferred slowly from the flue gas to the ash. The baghouse may contribute largely to formation of the PCDD/F, owing to its temperature range and the potentially long residence time for ash particles. Controlling the baghouse temperature to reduce the PCDD/F formation in the baghouse should be effective in reducing the total emission level. While sulphur addition was found to reduce the emission level by as much as 90%, the emission level was still above the regulated level for the mills burning salt-laden wood under the conditions of the present study. No relation between the emission level and CO concentration in the flue gas was observed.
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