Article

Minimizing total cost of construction, maintenance, and transportation costs with computer-aided forest road design

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Abstract

Graduation date: 2003 The systems currently available for forest road design are not capable of making computer-aided design judgments such as: 1) automated generation of alternative grade lines, 2) optimizing vertical alignment, 3) minimizing total cost of construction, maintenance, and transportation costs, and 4) aiming for least environmental impacts. In recent years, advances in the processing speed and realtime rendering and viewing of high-resolution three dimensional (3D) graphics on microcomputers, combined with improved resolution in mapping technologies have made it possible to locate a route interactively between two given points on a 3D display of a ground surface. A 3D forest road alignment model, TRACER, aided by an interactive computer system, was developed to help a designer with rapid evaluation of alternatives. The road design objective is to design a path with the lowest total construction, maintenance, and transportation costs, while conforming to design specifications, environmental requirements, and driver safety. The model relies on a high-resolution digital elevation model (DEM) to provide terrain data for supporting the analysis of road design features such as ground slope, topographic aspect, and other landform characteristics. Light Detection and Ranging (LIDAR) system is one of the systems that provide high-resolution and accurate DEM data. The contributions of the TRACER program are: (1) data input is enhanced through a 3D graphic interface, (2) user efficiency is enhanced through automated horizontal and vertical curve fitting routines, cross section generation, and cost routines for construction, maintenance, and vehicle use, (3) road feasibility is ensured by considering terrain conditions, geometric specifications, and driver safety, (4) design time is reduced in the early stage of the forest road design by allowing the designer to quickly examine alternative routes, (5) economic efficiency is enhanced by combining modern optimization techniques to minimize earthwork allocation cost using linear programming and to optimize vertical alignment using a heuristic technique (Simulated Annealing), and (6) environmental impacts are considered by estimating the average annual volume of sediment delivered to a stream from the road section. It is anticipated that the computer-aided analysis of route selection will improve the efficiency of road designers in identifying road alignment alternatives that are best suited to local conditions considering costs, environmental impacts, and driver safety. CVista PdfCompressor 3.1 was used for pdf compression and textual OCR.

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... In order to locate the lowest total cost path subject to environmental requirements and driver safety, forest road designers should examine a sufficient number of alternative alignments to assure that they have identified a good one. Evaluating a large number of alternative paths considering the specified constraints is too complex a problem to solve with traditional road design methods (Akay 2003). Heuristic techniques can be used to solve such a problem with many solutions. ...
... Comparison of the forest road profiles designed using GA and traditional method indicated that GA significantly reduced the calculation time. Akay (2003) developed a forest road alignment model, TRACER. An initial alignment was located on a 3D view of the terrain generated based on a high-resolution DEM, considering the specified constraints. ...
... In the model, alternative profiles were generated by adjusting the heights and the location of the intersection points. The method of Akay (2003) was used to calculate total cost of construction and maintenance activities. Earthwork allocation was determined by using linear programming (Mayer and Stark 1981). ...
... Coulter et al. [11] applied a high resolution DEM from LiDAR to the calculation of earthwork for proposed linear road segments. Akay [2] developed a 3-D forest road alignment optimization model, TRACER, which uses a high-resolution DEM. Based on a user-defined horizontal alignment, TRACER is able to optimize vertical alignment of a forest road section, while calculating construction, maintenance, and transportation costs. ...
... Heuristic combinatorial optimization techniques such as simulated annealing [12], genetic algorithms [24], and Tabu Search [15] have successfully solved such problems if the decision variables are discrete, and the problem is viewed as a combinatorial optimization problem. These heuristic techniques have been applied to guide the search for the best vertical alignment that minimizes the sum of construction and maintenance costs [2,4]. Heuristic techniques, properly designed and calibrated, do not guarantee optimal solutions, but have been demonstrated to find good solutions within a reasonable time. ...
... where C is the construction cost and M 0 is the discounted maintenance cost. The total cost of each road section is determined using the method of Akay [2], considering construction and maintenance activities. The road construction cost is computed for the following activities: construction staking, clearing/grubbing, earthwork allocation, drainage and riprap, surfacing, water supply/watering, and seeding/mulching. ...
Article
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We developed a forest road design model that simultaneously optimizes horizontal and vertical alignments of forest roads using a high resolution Digital Elevation Model (DEM). Once an initial horizontal alignment is established by locating a series of intersection points, the model generates alternative horizontal and vertical alignments and cross sections along the road prism. The model also estimates earthwork volume and construction and maintenance costs for given road alignments and their spatial locations. The model then optimizes road alignments based on construction and maintenance costs using Tabu Search, one of the modern heuristic techniques. The model was applied to a part of Capitol Forest in Washington State, USA, where a high resolution DEM derived from LiDAR (Light Detection and Ranging) data was available. First, the program generated an initial horizontal alignment with the length of 827m and five horizontal curves based on manually selected intersection points. Then, the vertical alignment was optimized based on the initial horizontal alignment, which resulted in a total cost of $50,814, considering construction and maintenance costs. The optimized forest road alignment, whose horizontal and vertical alignments were simultaneously optimized during the search process, reduced the total cost and the road length by 36% and 19% compared to the initial horizontal alignment, respectively.
... Coulter et al. (2002) first applied a high-resolution DEM from LIDAR to forest road design for linear road segments. Akay (2003) then developed a 3-D forest road alignment optimization model, TRACER, using a high-resolution DEM from LIDAR. After a designer has determined the initial alignment by locating intersection points and grade change points on a 3-D graphic interface, the model automatically generates horizontal and vertical curves, and cross-sections, and calculates construction, maintenance, and transportation costs. ...
... Heuristic combinatorial optimization techniques, simulated annealing (Dowsland 1993), genetic algorithms (Reeves 1993), and tabu search (Glover 1989) have been used to guide the search for the best vertical alignment that minimizes the sum of construction and maintenance costs. Technically feasible grades within the specified elevation ranges of the grade change points of the vertical alignment were considered in the model (Akay 2003;Aruga et al. 2005). In addition, genetic algorithm and tabu search were used to search for the best vertical alignment among the different placement of grade change points (Aruga et al. 2005). ...
... One quarter of the construction cost was earthwork allocation cost and another quarter was surfacing cost (Table 5). Akay (2003) investigated tradeoffs between road gradient, surfacing type, and earthwork. He found that using pit run ($3.92/m 3 ) as a base course without a traction surface on road gradients less than 10% was superior to having a shorter road with steeper gradients that required a higher quality base course rock ($7.85/m 3 ) for traction. ...
Article
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In this study we developed a forest road design program based on a high-resolution digital elevation model (DEM) from a light detection and ranging (LIDAR) system. After a designer has located the intersection points on a horizontal plane, the model first generates the horizontal alignment and the ground profile. The model precisely generates cross-sections and accurately calculates earthwork volumes using a high-resolution DEM. The model then optimizes the vertical alignment based on construction and maintenance costs using a heuristic technique known as tabu search. As the distance between cross-sections affects the accuracy of earthwork volume calculations, the results were examined by comparing them with the exact earthwork volume calculated by the probabilistic Monte Carlo simulation method. The earthwork volumes calculated by the Pappus-based method were similar to those calculated by the Monte Carlo simulation when the distance between cross-sections was within 10m. The model was applied to a high-resolution DEM from the LIDAR of Capitol Forest in Washington State, USA. The model generated a horizontal alignment, length 827m, composed of five horizontal curves. We examined the number of grade change points. The results indicated that tabu search found the best solution ($61.42/m) with five grade change points. This was composed of two vertical curves that almost followed the ground profile. As the accuracy of a high-resolution DEM from LIDAR increases, the model would become a useful tool for a forest road designer because it eliminates or at least reduces the time-consuming process of road surveys.
... ( 10 ) Logging is represented complex process of interconnected and interdependent operations, includes the transformation of trees (felling and primary processing) and transport of timber. ( 5 ). The transportation of wood and non-wood products is directly related to the development of the forest road network. ...
... The use of geographical systems and methods is a modern and effective analytical tool for processing geospatial data. (5; 8.9, 14) ) Today, concepts such as digital maps, GIS and land information systems have gained importance in the design of road networks in many countries, both across Europe and around the world (5,6,12). The standard used for numerical forest mapping (FNM) in Poland contains very important information needed to perform analyzes useful in road system optimization. ...
Research
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The proper management and operation of forest areas are inextricably linked to the existence of a well-developed forest road network. One of the characteristic features of the logging activity in the forestry is that it is dominated by transport operations related to the supply, export and transportation of timber from the clearings through temporary warehouses and loading points to woodworking enterprises and consumer centers. The condition and density of forest roads is one of the main factors for increasing labor productivity in the export of timber, increasing forest productivity, reducing the cost of timber. In the present study, Geographic Information Technologies are used to analyze the impact of nature-production conditions in the Training Experimental Forestry "G. St. Avramov "in the village of Yundola on the development of the primary forest road network and its condition. Maps of the natural production conditions and their connection with the forest-road network have been developed. The established density of the primary forest road network is three times above the national average (7.9 m '/ ha .) , namely 20.31 m ' / ha .
... Previous studies developed forest road networks via manual methods, while in the last few years computer software and hardware have been used extensively and effectively for solving complex problems in forest areas, especially in developed countries (Akay 2003;Rogers 2005;Demir 2007). Today, concepts such as digital map, GIS and land information systems have gained importance in the design of road networks (Akay, 2003;Aruga, 2005;Gümüş, 2008;Çalışkan, 2013). ...
... Previous studies developed forest road networks via manual methods, while in the last few years computer software and hardware have been used extensively and effectively for solving complex problems in forest areas, especially in developed countries (Akay 2003;Rogers 2005;Demir 2007). Today, concepts such as digital map, GIS and land information systems have gained importance in the design of road networks (Akay, 2003;Aruga, 2005;Gümüş, 2008;Çalışkan, 2013). In Turkey, forest roads are divided into three main categories such as primary forest roads, secondary forest roads (Type A and Type B secondary forest roads) and tractor roads. ...
Article
Road between two known points and placing the various economic and environmental factors that require consideration is a highly complex engineering problems. Engineers, soil conservation and water resources, taking into account the total road construction, maintenance and handling cost is the lowest of the route is difficult to determine. Forest road construction and maintenance costs of raw wood is a significant proportion of the total cost of production. Of forest road network planning, forest villages transportation, production work, social needs, providing transportation to the recreation area, depending on the functional use of forests that are made according to the purpose. In this study, by using GIS and Roadeng Technology planning forest road network planning was make zero line, curve, longitudinal profiles, cross sections, such as the amount of excavation and filling all the planning criteria are determined. Roadeng of software for planning of forest roads; surveillance, compliance of the terrain and the location of the module were investigated. Look at the slope of the land and river maps with GIS software has been created.Roadeng numerical software made its way forest we have done with classical methods and technical processes are automatically offers more detailed and more quickly practitioners do on computers.
... Previous studies developed forest road networks via manual methods, while in the last few years computer software and hardware have been used extensively and effectively for solving complex problems in forest areas, especially in developed countries (Akay 2003;Rogers 2005;Demir 2007). Today, concepts such as digital map, GIS and land information systems have gained importance in the design of road networks (Akay, 2003;Aruga, 2005;Gümüş, 2008;Çalışkan, 2013). ...
... Previous studies developed forest road networks via manual methods, while in the last few years computer software and hardware have been used extensively and effectively for solving complex problems in forest areas, especially in developed countries (Akay 2003;Rogers 2005;Demir 2007). Today, concepts such as digital map, GIS and land information systems have gained importance in the design of road networks (Akay, 2003;Aruga, 2005;Gümüş, 2008;Çalışkan, 2013). In Turkey, forest roads are divided into three main categories such as primary forest roads, secondary forest roads (Type A and Type B secondary forest roads) and tractor roads. ...
Article
Full-text available
Road between two known points and placing the various economic and environmental factors that require consideration is a highly complex engineering problems. Engineers, soil conservation and water resources, taking into account the total road construction, maintenance and handling cost is the lowest of the route is difficult to determine. Forest road construction and maintenance costs of raw wood is a significant proportion of the total cost of production. Of forest road network planning, forest villages transportation, production work, social needs, providing transportation to the recreation area, depending on the functional use of forests that are made according to the purpose. In this study, by using GIS and Roadeng Technology planning forest road network planning was make zero line, curve, longitudinal profiles, cross sections, such as the amount of excavation and filling all the planning criteria are determined. Roadeng of software for planning of forest roads; surveillance, compliance of the terrain and the location of the module were investigated. Look at the slope of the land and river maps with GIS software has been created.Roadeng numerical software made its way forest we have done with classical methods and technical processes are automatically offers more detailed and more quickly practitioners do on computers.
... In general, transporting logs by logging trucks through the low volume forest roads is less expensive than transporting them over the forest terrain, however; the costs of building forest roads trade off against this reduction in transportation costs. Besides, excessive sediment delivered to streams from a road section can have a dramatic effect on water supplies, aquatic life, and wildlife populations (Akay, 2003). Therefore, the forest road network should be planned to minimize the total cost of timber extraction, logging, and road construction, as well as to decrease the environmental impacts (Sundberg and Silverside 1988). ...
... Many tasks that were difficult and time-consuming to perform by traditional techniques began to be dealt with faster, more reliable, and more easy ways in computer environment (Yılmaz 2002). Geographic Information Systems (GIS) techniques have been increasingly used in developing forest road networks to reduce time and road costs (Erdaş and Gümüş, 2000, Coulter et al. 2001, Akay 2003, Akay et al. 2004, Aruga et al. 2005and Altunel, 2006. GIS is a computer-based system that provides the following four sets of capabilities to handle georeferenced data (1) input, (2) data management (data storage and retrieval), (3) manipulation and analysis, and (4) output (Aronoff 1993). ...
Conference Paper
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Roads are crucial to sustainable forest management. Forest roads are needed for implementing any kind of forest management practices, for acting as fire barriers during forest fires, to give way to higher pastures for grazing to provide access for recreational activities and also, in Turkey and many parts of the world to provide a link between forest dwellers, small villages, and towns settled inside, in the vicinity or around the forested regions and the rest of the country. On the other hand, they require, during planning and construction afterwards, a great deal of attention because they are proven to cause soil compaction due to heavy loads and traffic especially during harvesting. Soil compaction leads to soil erosion, which is the main reason for water pollution and the destruction of aquatic ecosystems. They also cause forest defragmentation and unforeseeable settlements. That is why a forest road network must be well planned and carefully developed to ensure the sustainable management of forest resources. In this study, watershed scale forest road analysis was conducted in Kayran creek watershed of Kuyucak district of Aydin province in western Turkey. Forest lands and existing forest roads in the watershed were specified and a digital data set was developed from the forest management plans and forest road maps using GIS techniques. General road density, real road density, relative road density, and exploitation ratio were determined as decision variables in forest road analysis. The results indicated that developing forest road networks in watershed scale by using GIS techniques will significantly reduce time and improve economic efficiency in planning forest roads.
... (GDF, 2013). Forestry ope-vely and effectively for solving com plex problems in forest areas, especially in developed countries (Akay 2003;Rogers 2005;) in recent years. Nowadays, concepts such as digital map, GIS and land informa tion systems have gained importance in the design of road networks (Akay, 2003;Aruga, 2005;Gümüş, 2008;Çalışkan, 2013). ...
... Forestry ope-vely and effectively for solving com plex problems in forest areas, especially in developed countries (Akay 2003;Rogers 2005;) in recent years. Nowadays, concepts such as digital map, GIS and land informa tion systems have gained importance in the design of road networks (Akay, 2003;Aruga, 2005;Gümüş, 2008;Çalışkan, 2013). ...
Article
Secondary forest road network planning and primary timber extraction systems play very important roles in sustainable forest management. The progression of forest areas in Turkey and the world towards mountains as well as the increase in working obligations have made timber extraction systems gain more importance. The forest areas found in mountainous lands with harsh slopes in Turkey makes timber extraction systems more problematic and more complex. The objective of this study is to develop a model for timber extraction systems using Geographic Information Systems (GIS) analysis considering terrain morphology and secondary forest road network. Additionally the forest road network in Anbardağ forest planning unit of Giresun province in Turkey was investigated considering forest road density and forest road spacing. According to obtained results, the forest road length was 226.34 km, forest road density was 11.74 m/ha, forest road spacing was 851.7 m and road coverage was 51% of the study area. Chainsaw–small size cable crane (36.76%) and chainsaw–medium size cable crane (27.94%) were selected as the most suitable timber extraction systems for the steep terrain study area according to our model. They were followed by chainsaw–forest tractor (23.52%), chainsaw–agriculture tractor (10.29%) and chainsaw–sledge yarder (1.49%). The results of this study showed that GIS saved a considerable amount of labor force, time and cost for the evaluation of forest road network as well as the development model for timber extraction system.
... (GDF, 2013). Forestry ope-vely and effectively for solving com plex problems in forest areas, especially in developed countries (Akay 2003;Rogers 2005;) in recent years. Nowadays, concepts such as digital map, GIS and land informa tion systems have gained importance in the design of road networks (Akay, 2003;Aruga, 2005;Gümüş, 2008;Çalışkan, 2013). ...
... Forestry ope-vely and effectively for solving com plex problems in forest areas, especially in developed countries (Akay 2003;Rogers 2005;) in recent years. Nowadays, concepts such as digital map, GIS and land informa tion systems have gained importance in the design of road networks (Akay, 2003;Aruga, 2005;Gümüş, 2008;Çalışkan, 2013). ...
Article
Full-text available
Secondary forest road network planning and primary timber extraction systems play very important roles in sustainable forest management. The progression of forest areas in Turkey and the world towards mountains as well as the increase in working obligations have made timber extraction systems gain more importance. The forest areas found in mountainous lands with harsh slopes in Turkey makes timber extraction systems more problematic and more complex. The objective of this study is to develop a model for timber extraction systems using Geographic Information Systems (GIS) analysis considering terrain morphology and secondary forest road network. Additionally the forest road network in Anbardağ forest planning unit of Giresun province in Turkey was investigated considering forest road density and forest road spacing. According to obtained results, the forest road length was 226.34 km, forest road density was 11.74 m/ha, forest road spacing was 851.7 m and road coverage was 51% of the study area. Chainsaw–small size cable crane (36.76%) and chainsaw–medium size cable crane (27.94%) were selected as the most suitable timber extraction systems for the steep terrain study area according to our model. They were followed by chainsaw–forest tractor (23.52%), chainsaw–agriculture tractor (10.29%) and chainsaw–sledge yarder (1.49%). The results of this study showed that GIS saved a considerable amount of labor force, time and cost for the evaluation of forest road network as well as the development model for timber extraction system.
... Such software are intended for the design and planning of new roads. Certain significant studies attempted to exhibit the utilization opportunities for above mentioned software in planning forest roads and forest road networks (Akay 2003;Altunel 2006). ...
... It was observed that results obtained from driving analysis method, which was exercised for the first time on forest roads, could be used effectively at the stage of planning forest roads or during utilization of different vehicle types on available forest roads. Akay (2003) worked on minimizing total cost of construction, maintenance, and transportation cost with computer-aided forest road design but this study has not driving analysis results and vehicle maneuverability. Akay et al. (2004) used the high-resolution digital elevation model for computer-aided forest road design. ...
Article
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Abstract. Forest road planning is a time-consuming and complicated process both because it requires environment-friendly road building, and due to the requirement to observe economic costs. This costs will be increase depending on maneuverability requirements of vehicle dimension. The main aim of this study is to analyze maneuverability of recreational vehicles on forest roads that primarily serve utilization of vehicles intended for production as well as geometrical characteristics of roads on computer environment. Both dynamic horizontal driving analysis and dynamic vertical driving analysis can be made with Autopath driving analysis module of Plateia 2013 software. Computer-aided horizontal driving analysis, which is used in examination of opportunities for utilization of available roads by different vehicle types, appears as an effective method for the decision maker in consideration of geometrical standards of vehicles during decision-making process. Graphical report is another output of driving analysis which visually presents vehicle maneuverability. In this context, Maneuverability of automobile, midibus and bus were analyzed on forest road with 4 m platform width. As a results of this study, it was concluded that computer-aided driving analysis is a beneficial tool in decision making process for re-planning of forest roads. As a consequence, it is considered that driver safety, as well as project costs, would increase by utilization of driving analysis during forest road planning and design.
... Previous studies have shown that the purchase and excavation of borrow material are the largest cost components for highway construction costs [1]. Easa [7] developed a model to minimize the cost of earthwork by including the borrow costs. ...
... The systems can be improved by including optimization of the horizontal and vertical alignments simultaneously. Akay [1] describes the computational burden of optimization of the horizontal and vertical control automatically. The recent development of modern heuristics techniques such as Tabu Search, Threshold Accepting, Simulated Annealing, the Genetic Algorithm, and their hybridization with traditional solution techniques into metaheuristic algorithms may offer opportunities for future research. ...
Article
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In order to locate a path between two known locations on a ground surface, a large number of alternative paths should be evaluated considering physical, economical, and environmental factors. Optimization techniques can be used to search for a path that minimizes the total costs while satisfying the design and environmental constraints. These techniques can result in considerable time savings in forest road design. Initially, these optimization techniques have been applied to highway design and recently, they have been applied to forest road design. This paper describes the evolution of the optimal route location systems used in both highway and forest road design based on ten criteria. The paper concludes by describing some of the unsolved problems in forest road design. Keywords: Optimizing road alignment, minimizing road cost, earthwork allocation, forest road de-sign.
... Each horizontal curve location is determined based on the x-and y-coordinates of the SP i , (same as the PI), SP i-1 and SP i+1 , and a user defined minimum allowable radius of the curve (R). In the United States, R ranges from 18 m to 40 m (Akay 2003). Fig. 2 shows the nomenclature used in the model to determine the location of the beginning and end of the curve (PC and PT, respectively), and the location of the curve center (CC in Fig. 2), whose arc passes through PC, and PT is also determined for posterior calculations of the curve design. ...
... Previous studies conducted by Aruga et al. (2005) and Akay (2003) also highlighted the importance of short distances between cross-sections in improving the accuracy of earthwork volume calculation, which is consistent with our findings in this study. The more rugged is the terrain where a forest road is laid out, the more important it would be to set out cross--sections in short distances in order to obtain an accurate estimation of earthwork volume. ...
Article
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Nacrtak Earthwork usually represents the largest cost component in the construction of low-volume forest roads. Accurate estimates of earthwork volume are essential to forecast construction costs and improve the financial control of road construction operations. Traditionally, earth-work volumes are estimated using methods that consider ground data obtained from survey stations along road grade lines. However, these methods may not provide accurate estimates when terrain variations between survey stations are ignored. In this study, we developed a computerized model to accurately estimate earthwork volumes for the proposed forest roads by using a high-resolution digital elevation model (DEM). We applied our model to three hypothetical forest road layouts with different ground slopes and terrain ruggedness conditions. We examined the effects of various cross-section spacings on the accuracy of earthwork volume estimation assuming that 1-meter spacing provides the »true« earthwork volume. We also compared our model results with those obtained from the traditional end-area method. The results indicate that as cross-section spacing increases the accuracy of earthwork volume estimation decreases due to lack of the ability to capture terrain varia-tions. We quantified earthwork differences, which increased with terrain ruggedness rang-ing from 2 to 21%. As expected, short cross-section spacing should be applied to improve accuracy in earthwork volume estimation when roads are planned and located on hilly and rugged terrain.
... Road design is a complex engineering problem involving economic and environmental requirements. Construction and maintenance costs are the largest components in the total cost of forest harvesting operations (Akay 2003). Inadequate road construction and poor maintenance has the most potential to cause more environmental damage than any other operation associated with forest management (Skaugset and Allen 1998). ...
... This article describes the features of the TRACER program and presents an application of the model to an actual road location problem. The theory of the model is not presented here but can be found in Akay (2003). ...
Article
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A three-dimensional forest road alignment model, TRACER, was developed to assist a forest road designer with rapid evaluation of alternative road paths. The objective is to design a route with the lowest total cost considering construction, maintenance, and transportation costs, while conforming to design specifications, environmental requirements, and driver safety. The model integrates two optimization techniques: a linear programming for earthwork allocation and a heuristic approach for vertical alignment selection. The model enhances user efficiency through automated horizontal and vertical curve fitting routines, cross-section generation, and cost routines for construction, maintenance, and vehicle use. The average sediment delivered to a stream from the road section is estimated using the method of a GIS-based road erosion/delivery model. It is anticipated that the development of a design procedure incorporating modern graphics capability, hardware, software languages, modern optimization techniques, and environmental considerations will improve the design process for forest roads. West. J. Appl. For. 20(3):184–191.
... We were also delivered some data. By using the data we started formulating our simple linear problem [1,2]. During formulation we realize that our problem is actually a combination of transportation (for distribution of parts) and linear programming (for the minimization of total cost). ...
Article
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This paper takes a deep look at the costs related to process safety. It is not confined to the costs of trips and alarms, compliance with regulations and worker training, but also takes into consideration many aspects considered standard process design practice. Factors that affect the cost due to the hazardous nature of operation have been listed. While the exact cost would vary from one plant to another, this cost could, according to our thinking, amount up to one-third to one-half, or even more, of the capital and operating costs of the new plant handling the hazardous operations. The vision of the process industry globally is zero hazards and zero accidents. The costs of running the hazardous process mentioned in this paper would hopefully drive the industry to consider inherently safer systems, green chemistry, process intensification, and the like.
... Minimizing the costs of new forest road network planning and construction has been the main focus of previous forest road cost studies (Akay 2003;Akay and Sessions 2005;Abdi et al. 2009;Ghajar et al. 2013). These studies did not compare different road materials; instead their focus was on the effects of forest road alignment on construction costs. ...
Thesis
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The aim of this thesis was to investigate the use of portable bearing capacity measurement devices and alternative fly ash structures to improve forest road quality and rehabilitation practices. So far, few tools have proved suitable for practical evaluation of forest road trafficability. Bearing capacity is the main component of trafficability and bearing capacity measurements are rarely conducted on forest roads. Replacing subjective criteria with objective measurement methods is the first step towards avoiding rutting damages as well as improving rehabilitation decisions. Three bearing capacity measuring devices were tested for predicting forest road rutting in the context of bearing capacity improvements with fly ash structures. Modulus of elasticity (E-modulus) was used as the measurement unit. E-modulus was used to quantify road stiffness as measured by two portable measurement devices and one trailer-mounted device. A light falling weight deflectometer (LFWD) and a dynamic cone penetrometer (DCP) were used to challenge the conventional falling weight deflectometer (FWD). Test sections were located on forest roads with both mineral and peat subgrades. The comparison showed logical correlations between the measured E-modulus values, and reliable regression models are presented for the differences between measuring devices. In most cases DCP and LFWD can be utilized on forest roads instead of the expensive FWD. The measurement results for the portable devices and the FWD were compared to rutting, as represented by the increases in rut depth per passing truck (mm/pass) measured by mobile laser scanning (MLS). The devices were used to quantify the relationships between the E-modulus and rutting. Rutting threshold values were then based on these relations. A rough rutting susceptibility table was outlined to aid forestry professionals to estimate the rutting damage risk per timber truck on forest roads during periods of thaw-weakening. Growing bioenergy production and consumption has resulted in an increase in the amount of fly ash produced by the forestry sector. At the same time the cost for ash deposition at land-fills has increased considerably. Utilizing fly ash in forest roads is therefore seen as a potentially cost-efficient alternative for improving bearing capacity. The fly ash part of the study investigated therefore road rehabilitation work from both technical and economical perspectives. Four different rehabilitation methods were tested using wood-and peat-based fly ash. The four rehabilitation methods involved two structures mixed with aggregate and two structures with uniform fly ash. The resulting bearing capacity of the rehabilitated road sections was improved compared to the reference sections, especially for the mixed structures. The improvements were verified by statistical comparisons. The study also defined the various work phases of rehabilitation and estimated construction costs based on phase-specific machine productivities. Cost calculation equations were established for earthwork and the transportation of construction materials. The lowest construction costs were calculated for a 250-mm thick uniform layer of fly ash structure, however, a 500-mm thick uniform layer of fly ash provided the lowest total costs when taking into consideration the alternative cost for landfill deposition.
... Many previous forest road cost studies have focused on the cost minimization of new forest road network planning and construction (Akay 2003;Akay and Sessions 2005;Abdi et al. 2009;Ghajar et al. 2013). These studies focused more on the effects of forest road location in relation to construction costs, but different road materials were not compared. ...
Article
Increasing forest bioenergy utilization is increasing the need to discover more applications for fly ash to avoid dumping charges. Our study concentrates on defining the work phases of reconstruction work and estimation of construction costs for method where was used biomass based fly ash. Cost calculations were carried out for two mixed structures of fly ash and aggregate, two uniform structures of fly ash, and a conventional aggregate structure, where construction material volumes were calculated per kilometer for each structure. Our study defined suitable machines and their productivity per hour for different work phases. Cost calculation equations were formed for the used machines and the transportation of construction materials. Our study showed that building a 250-mm thick uniform layer of fly ash was the best alternative for minimizing construction costs. However, building a 500-mm thick uniform layer of fly ash was the best alternative for minimizing dumping charges.
... This unit cost is then adjusted by selecting from a range of sideslope and ground cover characteristics, and multiplied by the project length. The formulation of the field survey cost, C fs , in a road stage r is (Akay 2003): ...
... The DEM data is a set of scattered metric data points (X and Y coordinates and Z as elevation). In designing forest roads, the resolution of the DEM should be in the range of 1.0 m to 3.0 m to represent the actual terrain conditions (Akay, 2003). In this study, the DEM data set of 2.0 m resolution is developed using LIDAR data set collected from western Washington by Aerotec (1999). ...
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Thesis
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