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Significantly enhanced energy harvesting performance in lead-free piezoceramic via a synergistic design strategy

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With the rapid development of the Internet of Things, there exists an urgent necessity for high performance piezoelectric energy harvesters to facilitate the construction of more efficient wireless sensor systems....

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Stretchable self‐powered sensors are of significant interest in next‐generation wearable electronics. However, current strategies for creating stretchable piezoelectric sensors based on piezoelectric polymers or 0–3 piezoelectric composites face several challenges such as low piezoelectric activity, low sensitivity, and poor durability. In this paper, a biomimetic soft‐rigid hybrid strategy is used to construct a new form of highly flexible, high‐performance, and stretchable piezoelectric sensor. Inspired by the hinged bivalve Cristaria plicata, hierarchical droplet‐shaped ceramics are manufactured and used as rigid components, where computational models indicate that the unique arched curved surface and rounded corners of this bionic structure can alleviate stress concentrations. To ensure electrical connectivity of the piezoelectric phase during stretching, a patterned liquid metal acts as a soft circuit and a silicone polymer with optimized wettability and stretchability serves as a soft component that forms a strong mechanical interlock with the hierarchical ceramics. The novel sensor design exhibits excellent sensitivity and durability, where the open circuit voltage remains stable after 5000 stretching cycles at 60% strain and 5000 twisting cycles at 180°. To demonstrate its potential in heathcare applications, this new stretchable sensor is successfully used for wireless gesture recognition and assessing the progression of knee osteoarthritis.
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Implantable medical electronics (IMEs) are now becoming increasingly prevalent for diagnostic and therapeutic purposes. Despite extensive efforts, a primary challenge for IMEs is reliable wireless power and communication to provide well-controlled, therapeutically relevant effects. Ultrasonic energy transfer and communication (UETC) employing traveling ultrasound waves to transmit energy has emerged as a promising wireless strategy for IMEs. Nevertheless, conventional UETC systems are rigid, bulky, and based on toxic lead-based piezoelectric materials, raising efficiency and safety concerns. Here, we present a novel transcutaneous UETC system based on a two-dimensional flexible lead-free piezoelectric array (f-LFPA) that hybridizes high-performance (piezoelectric coefficient d33 ≈ 503 pC N-1) (K,Na)NbO3-based eco-friendly piezo-units with soft structural components. The newly developed lead-free piezo-unit exhibits submicron ferroelectric domains and superior energy harvesting figures of merit (d33g33 ≈ 20 000 × 10-15 m2 N-1), resulting in the prepared f-LFPA demonstrating a high output voltage of 22.4 V, a power density of 0.145 W cm-2, and a signal-to-noise ratio of more than 30 dB within the FDA safety limits, while maintaining the flexibility for wide-angle receiving. Further ex vivo experiment demonstrates the adequate power supply capabilities of the f-LFPA and its possible application in future implantable eco-friendly bioelectronics for diagnostics, therapy, and real-time monitoring.
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Although high piezoelectric coefficients have recently been observed in poly(vinylidene fluoride-co-trifluoroethylene) [P(VDF-TrFE)] random copolymers, they have low Curie temperatures, which makes their piezoelectricity thermally unstable. It has been challenging to achieve high piezoelectric performance from the more thermally stable PVDF homopolymer. In this report, we describe how high-power ultrasonic processing was used to induce a hard-to-soft piezoelectric transition and improve the piezoelectric coefficient d31 in neat PVDF. After high-power ultrasonication for 20 min, a uniaxially stretched and poled PVDF film exhibited a high d31 of 50.2 ± 1.7 pm V-1 at room temperature. Upon heating to 65 °C, the d31 increased to a maximum value of 76.2 ± 1.2 pm V-1, and the high piezoelectric performance persisted up to 110 °C. The enhanced piezoelectricity was attributed to the relaxor-like secondary crystals in the oriented amorphous fraction, broken off from the primary crystals by ultrasonication, as suggested by differential scanning calorimetry and broadband dielectric spectroscopy studies.
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It is well known that Poly(vinylidene fluoride) (PVDF) polymer and its composites exhibit limited piezoelectricity only after strong electric field poling (SEFP) to align randomly oriented molecular dipoles inside. Here, we report that a (Pb, Zr)TiO3 (PZT) particles doped PVDF-polymer nanocomposite shows a large poling-free piezoelectric (PFP) coefficient and strong electromechanical coupling after experiencing mechanically directional stress field (MDSF). Analyses based on WAXD, FTIR, and HRTEM reveal that the MDSF actives and then induces a crystal phase transformation (CPT) from disordered star-shape nanocrystals to ordered, self-poled chain-shape high-β nanocrystalline fibers. PFM scanning images further show the existence of well-defined polarization. Furthermore, a 7-layer series-connected, self-powered circular pressure sensor was fabricated using multi-material 3D-printing technology, which exhibits a high sensitivity of 235 mV/kPa and a high-power density of 0.9 mW/cm² under a dynamic pressure of 255 kPa, and it is near 8 times higher than that of a conventional, poled single-layer PVDF sensor. Finally, a (3 × 3) real-time lighting tactile sensor array is 3D printed, confirming its feasibility for practical application. The MDSF-induced CPT and large PFP effect are significant because it may open a way to fabricate piezopolymer integrated devices without SEFP.
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The bond strength between ultra-high-performance concrete (UHPC) and normal-strength concrete (NSC) is difficult to measure owing to the strong bond performance in a rough repair surface, particularly in the substrate failure mode. It is worth developing a relatively simple testing method to measure the bond strength of UHPC–NSC. A modified direct tensile test was conducted to measure the bond strength in this study. Moreover, the effects of interfacial parameters and testing methods on bond strength between UHPC and NSC were investigated. A total of 135 composite specimens were fabricated to measure the bond strength. Slant shear and direct tensile tests were performed to obtain the UHPC–NSC bond strength. Three types of substrate surfaces were obtained using a high-pressure water-treated substrate at different times. Moreover, the effectiveness of the modified direct tensile test method to measure the UHPC–NSC bond strength was verified. The results suggested that the bond failure mode of the NSC substrate failed for a rough surface (average sand-filling depth equal to or larger than 0.63 mm). The results of all the methods to evaluate the surface roughness of the substrate were consistent. Additionally, the direct tensile bond strength had a higher coefficient of variation than that of the modified direct tensile test method. Thus, the modified direct tensile test method, rather than the direct tensile bond strength, could reflect the effect of roughness on bond performance, specifically on rough surfaces.
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Ferroelectric materials have attracted significant interest due to their wide potential in energy harvesting, sensing, storage, and catalytic applications. For monolithic and dense ferroelectric materials, their performance figures of merit for energy harvesting and sensing are limited by their high relative permittivity, and their low surface area can limit piezo- or pyro-catalytic applications. As a result, the introduction of porosity into dense ferroelectric materials can enhance performance for a variety of piezoelectric and pyroelectric applications. In this review, the piezoelectric, pyroelectric, ferroelectric and mechanical properties of porous ferroelectrics are presented, and the fabrication processes to create porous ferroelectric materials are classified and discussed. Simulations of the poling process and resulting piezo- and pyro-electric properties are also described to understand the underlying science of these fascinating porous materials and develop new approaches towards materials design. Applications of porous ferroelectric materials in specific fields are then summarized. Finally, conclusions and future perspectives for porous ferroelectric materials are provided. This journal is
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With the rapid development of the Internet of things (IoT), wearable electronics, how to power them has been a great challenge, as the traditional powering method via batteries suffers from the problems of batteries’ limited capacity and lifetime. Piezoelectric nanogenerators (PENGs) is one of the most promising solutions, as they can convert the ubiquitous and versatile mechanical energy into electricity. Since its invention in 2006, the PENG has achieved tremendous progress. Its voltage has increased from a few millivolts to hundreds of volts, and its current has increased from nanoampere to hundreds of microamperes. In this review, the working mechanisms of PENGs are discussed at first to point out how to improve PENGs’ output theoretically. Then, according to the theoretical analysis, concrete methods including developing piezoelectric materials with high electromechanical response, structural optimization to scale up the electricity generated by individual nanomaterials are discussed. Next, considering the mismatch between the pulse signal generated by PENGs and the stable power supply requirement for conventional electronics, power extraction circuits are discussed. Finally, an outlook of future developments of high output PENGs is given.
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Novel portable power sources that featured with high flexibility, built-in sustainability and enhanced safety have attracted ever-increasing attention in the field of wearable electronics. Herein, a novel flexible self-charging sodium-ion full battery was feasibly fabricated by sandwiching BaTiO3-P(VDF-HFP)-NaClO4 piezoelectric gel-electrolyte film into advanced Na3V2(PO4)3@C cathode and hard carbon anode. Except the considerable flexibility and electrochemical storage performance, the as-designed device also delivers sound self-charging capability via various stress patterns, no matter static compressing, repeated bending or continuous palm patting. The serially connected self-charged devices are able to drive several electronic devices with good working state. Specifically, a unique theory of electromagnetic field was successfully introduced to deduce the direct self-charging mechanism, where no rectifier was applied and the battery was charged by the built-in piezoelectric component. This work presents an innovative approach to achieve new sustainable and safety flexible sodium-ion battery for self-powered wearable electronics.
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Energy harvesting utilizing piezoelectric materials has recently attracted extensive attention due to the strong demand of self-powered electronics. Unfortunately, low power density and poor long-term stability seriously hinder the implementation of lead-free piezoelectrics as high-efficiency energy harvesters. For the first time, we demonstrate that tailoring grain orientations of lead-free ceramics via templated grain growth can effectively produce ultrahigh power generation performance and excellent endurance against electrical/mechanical fatigues. Significantly improved fatigue resistance was observed in (Ba0.94Ca0.06)(Ti0.95Zr0.05)O3 grain-oriented piezoceramics ( with ~99% [001]c texture) up to 106 bipolar cycles, being attributed to the enhanced domain mobility, less defect accumulation, and thus the suppressed crack generation/propagation. Excitingly, the novel energy harvesters, which were developed based on the textured ceramics with high electromechanical properties, possessed ~9.8 times enhancement in output power density compared to the non-textured counterpart, while maintaining stable output features up to 106 vibration cycles. The power densities, which increased from 6.4 µW/mm3 to 93.6 µW/mm3 with raising acceleration excitation from 10 m/s2 to 50 m/s2, are much higher than those reported previously on lead-free energy harvesters. This work represents a significant advancement in piezoelectric energy harvesting field and can provide guidelines for future efforts in this direction.
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This paper combines experimental and modelling studies to provide a detailed examination of the influence of porosity volume fraction and morphology on the polarisation-electric field response of ferroelectric materials. The broadening of the electric field distribution and a decrease in the electric field experienced by the ferroelectric ceramic medium due to the presence of low-permittivity pores is examined and its implications on the shape of the hysteresis loop, remnant polarisation and coercive field is discussed. The variation of coercive field with porosity level is seen to be complex and is attributed to two competing mechanisms where at high porosity levels the influence of the broadening of the electric field distribution dominates, while at low porosity levels an increase in the compliance of the matrix is more important. This new approach to understanding these materials enables the seemingly conflicting observations in the existing literature to be clarified and provides an effective approach to interpret the influence of pore fraction and morphology on the polarisation behaviour of ferroelectrics. Such information provides new insights in the interpretation of the physical properties of porous ferroelectric materials to inform future effort in the design of ferroelectric materials for piezoelectric sensor, actuator, energy harvesting, and transducer applications.
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Piezoelectric energy harvesters are at the front of scientific research as enablers of renewable, sustainable energy for autonomous wireless sensor networks. Crucial for this disruptive technology is the achievable output power. Here we show, analytically, that the maximum output energy per unit volume, under a single sinusoidal excitation, is equal to 1/(4 − 2k²) × 1/2dgX², where k² is the electromechanical coupling coefficient, d and g are the piezoelectric charge and voltage coefficient, respectively, and X is the applied stress. The expression derived is validated by the experimentally measured output energy for a variety of piezoelectric materials over an unprecedented range of more than five orders of magnitude. As the prefactor 1/(4 − 2k²) varies only between 1/2 and 1/4 the figure of merit for piezoelectric materials for energy harvesters is not k², as commonly accepted for vibrational harvesters, but dg. The figure of merit does not depend on the compliance, or Young's modulus. Hence we argue that commonly used brittle inorganic piezoelectric ceramics can be replaced by soft, mechanically flexible polymers and composite films, comprising inorganic piezoelectric materials embedded in a polymer matrix.
Article
To develop lead-free compounds with high electromechanical properties is a critical issue for the piezoelectric materials development. Bi0.5Na0.5TiO3 (BNT) and its solid solutions are the famous lead-free family. There have been lots of efforts contributed to improve their piezoelectric properties by doping or texturing. Here, we developed 3-1 type porous 0.94Bi0.5Na0.5TiO3–0.06BaTiO3 (BNT-6BT) ceramic by a freeze-casting technique. The porous ceramics showed enhanced piezoelectric coefficient (d33) and electrical-induced strain. The d33 can reach 182 pC/N and the maximum strain is 0.42% at an electric field of 70 kV/cm, which is much higher than values on the dense BNT-6BT ceramic. These enhanced properties would be explained by the domain structures and the surface effect. With the previous studies, this result indicates that the 3-1 type porous structure has the potential to be widely applied to improve the piezoelectric properties of the lead-free ferroelectric ceramics.
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Recently, smart systems have met with large success. At the origin of the internet of things, they are a key driving force for the development of wireless, sustainable, and independent autonomous smart systems. In this context, autonomy is critical, and despite all the progress that has been made in low-power electronics and batteries, energy harvesters are becoming increasingly important. Thus, harvesting mechanical energy is essential, as it is widespread and abundant in our daily life environment. Among harvesters, flexible triboelectric nanogenerators (TENGs) exhibit good performance, and they are easy to integrate, which makes them perfect candidates for many applications and, therefore, crucial to develop. In this review paper, we first introduce the fundamentals of TENGs, including their four basic operation modes. Then, we discuss the different improvement parameters. We review some progress made in terms of performance and integration that have been possible through the understanding of each operation mode and the development of innovative structures. Finally, we present the latest trends, structures, and materials in view of future improvements and applications. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.
Article
Porous BiScO3-0.64PbTiO3 (BS-0.64PT) ceramics were fabricated by using burnable plastic sphere technique (BURPS). Self-synthesized polystyrene microsphere (PS, φ360 nm) was used as pore forming agent (PFA). Porosity of the porous ceramics was regulated by adjusting sintering temperature and volume fraction of PFA. The porous ceramics were characterized by means of X-Ray diffraction (XRD) and scanning electron microscopy (SEM). All samples were pure tetragonal perovskite. Properties of the porous ceramics, including porosity, piezoelectric coefficient (d33) and dielectric properties (Ɛr) were measured. Electromechanical coupling coefficients (kp, kt, k31), mechanical quality factor (Qm), piezoelectric coefficient (d31, dh), hydrostatic voltage coefficient (gh), acoustic impedance (Z), hydrostatic figure of merit (HFOM) were derived from impedance spectrum. Sintering temperature and volume fraction of PFA were optimized to bring out porous ceramics with highest gh and HFOM. Porous ceramic with 50 vol% PS microspheres sintered at 1000 °C possessed porosity of 17.12%, with gh and HFOM to be 0.024 V/m·Pa and 6087×10−15/Pa, respectively.
Article
A highly-efficient, lightweight, flexible, piezoelectric lead zirconate titanate (PZT) thin-film nanogenerator is demonstrated by employing the laser lift-off transfer technique and a lateral electrode structure. As reported by K. J. Lee and co-workers on page 2514, this large-area PZT thin-film nanogenerator can convert to the highest output performance from a slight mechanical deformation and provides the feasibility of fully flexible self-powered electronics.
Article
Freeze casting of aqueous suspension was investigated as a method for fabricating hydroxyapatite (HA) porous ceramics with lamellar structures. The rheological properties of HA suspensions employed in the ice-templated process were investigated systematically. Well aligned lamellar pores and dense ceramic walls were obtained successfully in HA porous ceramics with the porosity of 68–81% and compressive strength of 0.9–2.4 MPa. The results exhibited a strong correlation between the rheological properties of the employed suspensions and the morphology and mechanical properties of ice-templated porous HA ceramics, in terms of lamellar pore characteristics, porosities and compressive strengths. The ability to produce aligned pores and achieve the manipulation of porous HA microstructures by controlling the rheological parameters were demonstrated, revealing the potential of the ice-templated method for the fabrication of HA scaffolds in biomedical applications.
Article
Ba(Zr0.085Ti0.915)O3 (BZT) ceramics were grain-oriented (textured) in the -orientation using the Templated Grain Growth (TGG) process. The piezoelectric response of the textured samples was enhanced when poled and measured in the -textured direction. The d33-coefficients for samples measured with a low drive field (33-coefficients were at least three times greater than randomly-oriented BZT ceramics and equally greater than many lead-free piezoelectric ceramics reported in literature. This work successfully demonstrated that grain-oriented BZT ceramics display piezoelectric coefficients (d33-coefficients) that are similar to currently used lead-based materials. This strategy may allow these ceramics to potentially replace some of the lead-based ceramics that are currently being used in various low-temperature and low-drive piezoelectric applications.