Article

Evaluating blast-induced backbreak in open pit mines using the LSSVM optimized by the GWO algorithm

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Abstract

Backbreak, a recurring issue in blasting operations, causes mine wall instability, equipment failure, inappropriate disintegration, lower drilling efficiency, and increased cost of mining operations. This study aims to address these issues by developing a hybrid LSSVM-GWO model for predicting blast-induced backbreak in open pit mines. To evaluate the effectiveness of the proposed model, its predictive performance was compared with three convolutional models, such as the support vector machine, K-nearest neighbor, and the least square support vector machine. Results demonstrated that the LSSVM-GWO model outperformed the other three models, achieving coefficient of determination values of 0.998 and 0.997, mean absolute error values of 0.0068 and 0.1209, root mean squared error values of 0.0825 and 0.1936, and a20-index values of 0.99 and 1.01 for training and testing datasets, respectively. Furthermore, the SHAP machine learning technique was applied to evaluate the feature importance, revealing that the powder factor had the highest influence, while the burden exhibited the least impact on backbreak. Sensitivity analysis confirmed these findings, highlighting the robustness of the hybrid model. The study concludes that the LSSVM-GWO model significantly enhances the prediction and evaluation of backbreak in open pit mines, providing critical insights to improve blasting operations, reduce costs, and ensure mine safety.

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... Moreover, Shahani et al. [65,66,69] developed four gradient boosting machine learning algorithms, namely, gradient boosted regression (GBR), Catboost, light gradient boosting machine (LightGBM), and extreme gradient boosting (XGBoost), to predict the UCS of soft sedimentary rocks of the Block-IX at Thar Coalfield, Pakistan. Wet density, moisture, dry density, and Brazilian tensile strength have been used as input variables and 106-point dataset was allocated identically for each algorithm with a ratio of 70/30 for the training and testing phases respectively. ...
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Backbreak is one of the destructive side effects of the blasting operation. Reducing of this event is very important for economic of a mining project. Involvement of various parameters has made the backbreak analyzing difficult. Currently there is no any specific method to predict or control the phenomenon considering all the effective parameters. In this paper, artificial neural network (ANN) as a powerful tool for solving such complicated problems is used to predict backbreak in blasting operation of the Sangan iron mine, Iran. Network training was fulfilled using a collected database of the practiced operation including blast design details and rock condition. Trying various types of the networks, a network with two hidden layers was found to be optimum. Performance of the ANN model was compared with statistical analysis using datasets which were kept apart from the original database. According to the obtained results, for the ANN model there existed a higher correlation (R2 = 0.868) and lesser error (RMSE = 0.495) between the predicted and measured backbreak as compared to the regression model. Also, sensitivity analysis revealed that the inputs rock factor and number of rows are the most and the least sensitive parameters on the output backbreak, respectively.
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Backbreak is an undesirable phenomenon in blasting operations. It can cause instability of mine walls, falling down of machinery, improper fragmentation, reduced efficiency of drilling, etc. The existence of various effective parameters and their unknown relationships are the main reasons for inaccuracy of the empirical models. Presently, the application of new approaches such as artificial intelligence is highly recommended. In this paper, an attempt has been made to predict backbreak in blasting operations of Soungun iron mine, Iran, incorporating rock properties and blast design parameters using the support vector machine (SVM) method. To investigate the suitability of this approach, the predictions by SVM have been compared with multivariate regression analysis (MVRA). The coefficient of determination (CoD) and the mean absolute error (MAE) were taken as performance measures. It was found that the CoD between measured and predicted backbreak was 0.987 and 0.89 by SVM and MVRA, respectively, whereas the MAE was 0.29 and 1.07 by SVM and MVRA, respectively.
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An ideally performed blasting operation enormously influences the mining overall cost. This aim can be achieved by proper prediction and attenuation of flyrock and backbreak. Poor performance of the empirical models has urged the application of new approaches. In this paper, an attempt has been made to develop a new neuro-genetic model for predicting flyrock and backbreak in Sungun copper mine, Iran. Recognition of the optimum model with this method as compared with the classic neural networks is faster and convenient. Genetic algorithm was utilized to optimize neural network parameters. Parameters such as number of neurons in hidden layer, learning rate, and momentum were considered in the model construction. The performance of the model was examined by statistical method in which absolutely higher efficiency of neuro-genetic modeling was proved. Sensitivity analysis showed that the most influential parameters on flyrock are stemming and powder factor, whereas for backbreak, stemming and charge per delay are the most effective parameters. تنفيذ عملية التفجير يؤثر بشكل كبير من الناحية المثالية تكاليف التعدين عموما. ويمكن تحقيق هذا الهدف عن طريق التنبؤ السليم وتخفيف flyrock وbackbreak. وحثت ضعف الأداء من نماذج تجريبية لتطبيق النهج الجديد. في هذه الورقة ، وقد بذلت محاولة لوضع نموذج جديد الاعصاب الوراثية للتنبؤ flyrock وbackbreak في منجم للنحاس Sungun وإيران. الاعتراف النموذج الأمثل مع هذا الأسلوب بالمقارنة مع الشبكة العصبية الكلاسيكي هو أسرع ومريحة. واستخدم الخوارزمية الجينية لتحسين المعلمات الشبكة العصبية. واعتبرت معلمات مثل عدد الخلايا العصبية في طبقة خفية ، معدل التعلم والزخم في بناء النموذج. تم فحص أداء نموذج من الأسلوب الإحصائي الذي ثبت كفاءة أعلى على الاطلاق من وضع نماذج الاعصاب الوراثية. حساسية التحليل أظهرت أن المعلمات الأكثر تأثيرا على flyrock هي النابعة ومسحوق للعامل في حين backbreak الناشئة والمسؤول عن تأخير في والمعلمات الأكثر فعالية. KeywordsFlyrock-Backbreak-Neuro-genetic approach-Sungun copper mine
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Although blasting is the most principal method of fragmentation in hard rock mining, the significance of the costs of blast induced rockmass damage in terms of mining efficiency and safety is becoming increasingly recognized. Backbreak is one of the adverse phenomena in blasting operations that causes the instability of mine walls, falling down of equipments, improper fragmentation, reduced efficiency of drilling, etc., and consequently increases the total cost of a mining operation. In this paper, predictive models based on fuzzy set theory and multivariable regression have been developed for predicting backbreak in Gol-E-Gohar iron mine of Iran. To evaluate performance of the employed models, the coefficient of correlation (R2) and the root mean square error (RMSE) indices were calculated. It was concluded that performance of the fuzzy model is considerably better than regression model. For the fuzzy and regression models, R2 and RMSE were equal to 95.43% and 0.44 and 34.08% and 1.63, respectively. The fuzzy model sensitivity analysis shows that the most effective parameters on backbreak phenomenon are stemming length, hole depth, burden and hole spacing. Application of this model in the Gol-E-Gohar iron mine considerably minimized backbreak and improved blasting efficiency.