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Abstract

Additive manufacturing has enabled the production of individualised 3D printed shoe soles with improved properties. A promising approach is to use lattice structures that have high energy absorption properties and low weight. A design method of a cellular shoe midsole with optimised strut diameters of lattice structures is proposed. The shoe sole model is obtained by re-modelling a 3D scan of a foot to ensure a customised fit. The optimisation of strut thicknesses is based on a simplified stress distribution acting on the shoe sole during walking or running, using finite element simulations. Therefore, the optimal strut thickness for each region of the sole can be determined and adjusted. Two types of lattice structures with different topology and thus significant variations in stiffness are chosen, resulting in a wide range of required strut thicknesses. The developed design process allowed for the creation of a 3D printed shoe sole with improved strut thicknesses and a customised fit. The resulting cellular shoe soles are additively manufactured and experimental compressive tests are conducted to investigate the mechanical behaviour and differences between the shoe soles with the corresponding lattice types. The results show that both shoe soles have a similar behaviour under compression. The design tool developed has the potential to improve foot health and comfort, especially for people with foot problems, as all parameters affecting the performance of a shoe sole can be adjusted. However, more research is needed to fully understand the durability and performance of these shoe soles in real-world conditions.

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... Recently, Major et al. (2021); Hössinger-Kalteis et al. (2024) have explored the potential of utilizing the SLS process to produce structures with enhanced fatigue lifetime for applications such as shoe soles. Improving the fatigue performance requires first developing a computational methodology that e!ciently predicts the fatigue lifetime of a given structure, and then optimizing the latter via adequate techniques. ...
... Several models were proposed in the literature such as: viscoelastic (VE) Bird and Carreau (1968), Shaw and MacKnight (2018), elastoviscoplastic (EVP) Van Dommelen et al. (2003), Uchida and Tada (2013), Johnsen et al. (2019), and viscoelastic-viscoplastic (VEVP) Hasan and Boyce (1995), Frank and Brockman (2001), Miled et al. (2011). In this paper, we adopt the latter VEVP model because it is rather general (it encompasses VE and EVP models), is applicable to SLS printed materials such as polyurethane (TPU) -Hössinger- Kalteis et al. (2024)-and was extended to damage coupling by Krairi et al. (2016) (and this will be useful in a future publication about fatigue modeling). The chosen material model must be integrated within a computational strategy that enables to simulate the response of structures made of inelastic materials and subjected to large numbers of loading cycles. ...
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Thesis (Ph. D.)--University of Calgary, 1995. Includes bibliographical references.
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It has been frequently reported that vertical impact force peaks during running change only minimally when changing the midsole hardness of running shoes. However, the underlying mechanism for these experimental observations is not well understood. An athlete has various possibilities to influence external and internal forces during ground contact (e.g. landing velocity, geometrical alignment, muscle tuning, etc.). The purpose of this study was to discuss one possible strategy to influence external impact forces acting on the athlete's body during running, the strategy to change muscle activity (muscle tuning). The human body was modeled as a simplified mass-spring-damper system. The model included masses of the upper and the lower bodies with each part of the body represented by a rigid and a non-rigid wobbling mass. The influence of mechanical properties of the human body on the vertical impact force peak was examined by varying the spring constants and damping coefficients of the spring-damper units that connected the various masses. Two types of shoe soles were modeled using a non-linear force deformation model with two sets of parameters based on the force-deformation curves of pendulum impact experiments. The simulated results showed that the regulation of the mechanical coupling of rigid and wobbling masses of the human body had an influence on the magnitude of the vertical impact force, but not on its loading rate. It was possible to produce the same impact force peaks altering specific mechanical properties of the system for a soft and a hard shoe sole. This regulation can be achieved through changes of joint angles, changes in joint angular velocities and/or changes in muscle activation levels in the lower extremity. Therefore, it has been concluded that changes in muscle activity (muscle tuning) can be used as a possible strategy to affect vertical impact force peaks during running.
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Simple spring-damper-mass models have been widely used to simulate human locomotion. However, most previous models have not accounted for the effect of non-rigid masses (wobbling masses) on impact forces. A simple mechanical model of the human body developed in this study included the upper and lower bodies with each part represented by a rigid and a wobbling mass. Spring-damper units connected different masses to represent the stiffness and damping between the upper and lower bodies, and between the rigid and wobbling masses. The simulated impact forces were comparable to experimentally measured impact forces. Trends in changes of the impact forces due to changes in touch-down velocity reported in previous studies could be reproduced with the model. Simulated results showed that the impact force peaks increased with increasing rigid or wobbling masses of the lower body. The ratio of mass distribution between the rigid and wobbling mass in the lower body was also shown to affect the impact force peak, for example, the impact force peak increased with increasing rigid contribution. The variation in the masses of upper body was shown to have a minimum effect on the impact force peak, but a great effect on the active force peak (the second peak in the ground reaction force). Future studies on the dynamics and neuro-muscular control of human running are required to take into consideration the influence of individual variation in lower body masses and mass distribution.
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To maintain and improve foot environment that forms the basis of everyday life of the elderly is an important issue not only from the viewpoint to provide support for functional capacity, but also to maintain the quality of life (QOL) of the elderly. To determine the effects of shoe-fitting guidance and wearing shoes with custom-made insoles (CMI) on improving the health-related QOL of community-living elderly women. Methods: Seventy-nine healthy women who lived in an urban community aged 65-92 years were allocated randomly to a control group (n = 40; mean age +/- SD 75.0 +/- 5.1 years) or an intervention group (n = 39; mean age +/- SD 75.5 +/- 6.0 years). The intervention group was given detail guidance on shoe fitting and asked to wear shoes with CMI for 1 month. The control group had a 30-min lecture on better ways of choosing shoes. The QOL was assessed using the Medical Outcomes Study Short Form 36 (SF-36). No significant differences in baseline measurements were observed between the two groups in all 10 scores of the SF-36 (8 domains and 2 summary scores). After intervention, the two groups differed significantly in three domains: mental health, bodily pain, and general health (p < 0.05). In comparing the mean baseline and postintervention SF-36 scores, the control group showed no significant differences in all 10 scores. On the other hand, the intervention group improved in five domains and two summary scores, i.e., vitality and mental component summary (p < 0.05), role physical, general health perceptions, role emotional and physical component summary (p < 0.01), and mental health (p = 0.0003). The intervention was markedly effective not only in the physical but also in the mental aspect. Wearing shoes with CMI adjusted to individual feet significantly improves the health-related QOL, including both physical and mental aspects in community-living elderly women.
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