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Waste-Derived Catalysts for Sustainable Biodiesel Production: Current Status on Catalyst Development and Future Prospectives

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Abstract

The extensive use of fossil resources in fuel production, leading to the emission of high levels of anthropogenic gases and atmospheric degradation, is a cause for concern. Consequently, exploring substitutes for fossil fuels and renewable raw materials in the production of sustainable fuels has become a critical area of research. Over the past decades, significant efforts have been dedicated to researching renewable and eco-friendly fuels from diverse sources. A prominent avenue of investigation involves biodiesel production from fats and oils through the uncomplicated process of transesterification, utilizing acid–base catalysts. The design of these catalysts is pivotal, not only for ensuring efficient conversion but also for achieving high biodiesel selectivity and enhancing the techno-economics of the process. Strategic selection of raw materials, such as non-edible fats and oils, is crucial to elevate the process's importance and mitigate potential conflicts between food and fuel resources. Furthermore, catalyst design and synthesis play a crucial role in refining the biodiesel production process. Particularly, catalysts derived from waste, featuring precise active sites, are recognized as important tools for achieving enhanced catalyst activity at reduced costs. Therefore, this review examines the trajectory of catalyst development for biodiesel production from various feedstocks, with a primary focus on the design of waste-derived catalytic nanostructured materials for sustainable development. It is anticipated that this review will provide insights into the next generation of sustainable biodiesel production methods.

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Sustainable renewable energy production is being intensely disputed worldwide because fossil fuel resources are declining gradually. One solution is biodiesel production via the transesterification process, which is environmentally feasible due to its low-emission diesel substitute. Significant issues arising with biodiesel production are the cost of the processes, which has stuck its sustainability and the applicability of different resources. In this article, the common biodiesel feedstock such as edible and non-edible vegetable oils, waste oil and animal fats and their advantages and disadvantages were reviewed according to the Web of Science (WOS) database over the timeframe of 1970-2020. The biodiesel feedstock has water or free fatty acid, but it will produce soap by reacting free fatty acids with an alkali catalyst when they present in high portion. This reaction is unfavourable and decreases the biodiesel product yield. This issue can be solved by designing multiple transesterification stages or by employing acidic catalysts to prevent saponification. The second solution is cheaper than the first one and even more applicable because of the abundant source of catalytic materials from a waste product such as rice husk ash, chicken eggshells, fly ash, red mud, steel slag, and coconut shell and lime mud. The overview of the advantages and disadvantages of different homogeneous and heterogeneous catalysts is summarized, and the catalyst promoters and prospects of biodiesel production are also suggested. This research provides beneficial ideas for catalyst synthesis from waste for the transesterification process economically, environmentally and industrially.
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In this study a novel, high surface area, and recyclable nano-size solid basic catalyst is developed for the first time from ZIF-8 MOF-derived CaO/ZnO for the high-yielding transesterification of soybean oil (SO) to biodiesel with methanol under microwave irradiation. The chemical composition, texture and morphology of the catalyst were comprehensively characterized by FT-IR, SEM-EDS, XRD, TGA, XPS and BET. In addition, 1H NMR analyses were performed to confirm the conversion of soybean oil to biodiesel, whereas, GC-MS spectrum provide information about the chemical composition of the produced biodiesel. Kinetic studies are performed for the optimized catalyst and it follows the pseudo-first-order reaction. Thermodynamic analyses show that the transesterification of soybean oil to biodiesel reaction is endothermic and not spontaneous. By using Response surface methodology (RSM), the optimization of parameters that affect the biodiesel yield is studied. The transformation of 1:20 soybean oil with methanol using CaO/ZnO catalyst (7 wt. %) gives 97.4 % biodiesel yield for the transesterification at 90 ºC for 50 min. The catalyst shows good reusability after 5 successive cycles demonstrating its industrial-scale applications. According to Life cycle cost analysis (LCCA) the estimated price of 1 kg of biodiesel produced in this work is merely $1.11 showing high commercial applicability.
Article
Importance of the work: A solid carbon catalyst was derived from mangosteen peel ash (MA) activated by potassium hydroxide and used as a support for potassium carbonate (K2CO3). It was prepared as a heterogeneous catalyst for the transesterification of palm oil to fatty acid methyl esters. Objectives: A central composite response surface methodology was used to optimize the biodiesel yield. The effects were investigated of different K2CO3impregnation levels on MA (0 by weight percentage (wt.%), 25 wt.%, 30 wt.% and 35 wt.%) and then on the catalyst loading (2.32-5.68 wt.%), the methanol-to-oil molar ratio (3.95:1-14.05:1), and the reaction time (39.55- 140.45 min) of the transesterification reaction at 65 °C. Materials & Methods: The mangosteen peel was procured from Songkhla province, Thailand and the palm oil was purchased from a local supermarket in Songkhla province. The catalysts were prepared using the incipient wetness impregnation method and applied for transesterification of palm oil with methanol to produce biodiesel. The reaction process was optimized in terms of the biodiesel yield using response surface methodology based on a central composite design. Results: The results demonstrated that the catalyst consisting of 30 wt.% K2CO3loaded MA (30K-MA) had the highest catalytic activity. Using the 30K-MA catalyst at 65 °C, the maximum biodiesel yield of 97.9% was prodcued at a catalyst loading of 4.5 wt.%, a methanol-to-oil molar ratio of 10.8:1 and a reaction time of 98.7 min. Main finding: The 30K-MA catalyst maintained sufficient catalytic activity (above 65% biodiesel yield) until the fourth reaction cycle, demonstrating the possibility of developing heterogeneous alkali catalysts from MA for biodiesel production.
Article
In the fast-developing time, the accumulation of waste materials is always in an uptrend due to population increases and industrialization. This excessive accumulation in waste materials harms the ecosystem and human beings by depleting water quality, air quality, and biodiversity. Further, by use of fossil fuel problem-related global warming, greenhouse gases are the major challenge in front of the world. Nowadays, scientists and researchers are more focused on recycling and utilizing different waste materials like a municipal solid waste (MSW), agro-industrial waste etc. The waste materials added to the environment are converted into valuable products or green chemicals using green chemistry principles. These fields are the production of energy, synthesis of biofertilizers and use in the textile industry to fulfil the need of the present world. Here we need more focus on the circular economy considering the value of products in the bioeconomic market. For this purpose, sustainable development of the circular bio-economy is the most promising alternative, which is possible by incorporating the latest techniques like microwave-based extraction, enzyme immobilization-based removal, bioreactor-based removal etc., for the valorization of food waste materials. Further, the conversion of organic waste into valuable products like biofertilizers and vermicomposting is also realised by using earthworms. The present review article focuses on the various types of waste materials (such as MSW, agricultural, industrial, household waste, etc.), waste management with current glitches and the expected solutions that have been discussed. Furthermore, we have highlighted their safe conversion into green chemicals and contribution to the bioeconomic market. The role of the circular economy is also discussed.
Article
A solid heterogeneous catalyst was derived from oil shale ash by impregnation of the ash with KNO3 followed by calcination for 4 h. Different preparation conditions were studied (KNO3 concentrations: 0.05 and 0.1 M, and calcination temperatures: 500 and 700 °C). After calcination, the dependence of waste cooking oil to biodiesel conversion on the reaction variables such as the catalyst loading, the methanol to oil molar ratio, and reaction time was investigated. The catalyst characterization was conducted using FT-IR, XRD, BET, TEM, and SEM. Further, the typical unsaturated fatty acids present in common vegetable oils, the oil-to-biodiesel conversion, and the chemical composition of the produced biodiesel were quantified by (¹H NMR). Among the various catalysts prepared, the ash impregnated with 0.1 M KNO3/and calcined at 700 °C (Ash 0.1/700 catalyst) provided the maximum oil to biodiesel conversion of about 100% at 65 °C reaction temperature, methanol to oil molar ratio of 45:1, and 2 h reaction time.
Article
In the present study, the ash from discarded Karanja seed shell (KSS), obtained after burning dried seed shells has been identified as one of the most cost-effective and efficient green heterogeneous catalysts for biodiesel production. Soybean oil methanolsis was used to study the catalytic activity of karanja seed shell ash as solid base heterogeneous catalysts in the biodiesel production. To characterize the catalyst, XRD, WD-XRF, SEM, FT-IR, BET and TGA techniques were utilized. Soybean oil methyl ester was converted under the following experimental conditions, as determined by GC-MS, and FT-IR: a catalyst amount of 2 wt%, a methanol to oil molar ratio of 10:1, a reaction temperature of 65 °C, a reaction time of 60 min. The synthesized heterogeneous catalyst is an efficient alternative that may be utilized as an eco-friendly catalyst because it is benign, reusable, sustainable, and widely available.
Article
Resistance of biodiesel industrial production came from high energy consumption and feedstock costs. To solve it, Na2CO3@BFD catalyst was prepared from blast furnace dust and used to catalyze biodiesel production at low temperature. Biodiesel yield of 99.04 wt% was obtained under conditions optimized by response surface methodology of methanol/oil molar ratio 13.72/1, catalyst dosage 9.77 wt % and 74.86 °C for 1.62 h. The order of influence of the four factors was temperature (245.9) > time (109.8) > methanol/oil molar ratio (23.83) > catalyst dosage (1.19). Back propagation neural network model (BPNN) was optimized using genetic algorithm (GA) and sparrow search algorithm (SSA) to predict biodiesel yield. The evaluation indexes of mean absolute error, mean square error, root mean square error and mean absolute percentage error of SSA-BPNN were 0.9236, 2.0184, 1.4207 and 1.0247 (vs. 2.4329, 9.1037, 3.0172 and 3.5000 for GA-BPNN and 4.3291, 43.4693, 6.5931 and 6.9227 for BPNN), indicating that SSA-BPNN model had excellent prediction ability to effectively reduce experimental costs and resource consumption. The reaction kinetics of Na2CO3@BFD for transesterification process showed that its activation energy was 65.73 kJ/mol, lower than that of reported solid base catalyst, indicating that it had significant potential in biomass conversion.
Article
Waste biomass-supported magnetic solid acids have particular advantages in catalyst separation. First, a novel magnetic carbonaceous catalyst was synthesized from waste garlic peel (GP) via in situ impregnation before conducting carbonization at 450–600°C and sulfonation at 105°C. The physical and chemical properties of the synthesized catalysts were characterized. It was found that the magnetism of the catalyst increased with the carbonization temperature. The optimized catalyst, carbonized at 600°C (C600-S), possessed an excellent magnetization value of 12.5 emu/g, with a specific surface area of 175.1 m2/g, a pore volume of 0.16 cm3/g, and an acidic property of 0.74 mmol/g -SO3H density. By optimizing the esterification conditions to produce biodiesel, an oleic acid conversion of 94.5% was achieved at w(catalyst dosage) = 10% (w is mass fraction), a molar ratio of n(methanol): n(oleic acid) = 10: 1 (n is the amount of substance), and a reaction for 4 h at 90°C. Further, for catalyst regeneration, it was found that sulfuric acid treatment was more effective for improving the esterification activity than solvent washing, with which a conversion of more than 76% was achieved after the third run.
Article
In this study, efficient solid catalysts from the post-harvest Musa chinensis peel, trunk and rhizome were prepared and applied effectively for the production of biodiesel from the quinary oil mixture (soybean oil, sunflower oil, canola oil, jatropha oil and pongamia oil). Catalyst characterization exhibited a highly basic character with the micro-mesoporous and polycrystalline nature of the material. This work investigated the effect of catalyst load, different catalysts from different parts of the plant, MRMO (molar ratio of methanol to oil) and temperature on the reaction. The calcined M. chinensis peel catalyst was found to be the best with 44.15 wt% of K occurring as its carbonate and oxide, which successfully yielded 95.82 % biodiesel at optimized conditions of 5 wt% catalyst amount and 9:1 MRMO at temperature of 65 • C in 11 min. The highest basicity was observed in calcined peel catalyst (0.93 mmol g − 1) in comparison to that of trunk (0.15 mmol g − 1) and rhizome catalysts (0.2 mmol g − 1). This study also displayed a turnover frequency of 16.85 h − 1 (peel), 7.025 h − 1 (trunk) and 2.317 h − 1 (rhizome). The activation energy of the quinary oil mixture-based biodiesel synthesis with the peel catalyst was 53.625 kJ mol − 1. In this work, the catalyst was found to be highly effective, reusable and produced good quality biodiesel that conforms to the international standards, and thus, it may be considered a potential renewable catalyst for biodiesel industries.
Article
Biodiesel has been referred to as a perfect substitute for diesel fuel due to its numerous promising properties. They are renewable, clean, increase energy security, and improve the environment. The seed oil of Chrysobalanus icaco was characterized using Gas Chromatography-Mass Spectrophotometer (GCMS) and Fourier Transform Infrared Spectroscopy (FTIR). The heterogeneous solid catalyst of periwinkle shell ash was prepared in 3 forms: raw, calcined, and acid-activated. They were characterized using Scanning Electron Microscope (SEM) and FTIR. The results of the SEM analysis revealed the calcined samples to be a better choice because of their larger surface area. The result showed that the oil yield of the used crop was promising for commercial biodiesel production, with Chrysobalanus icaco having a yield of 51.90%. The reusability of the catalyst for continuous reaction runs showed that biofuel yield was still high after five cycles: 92.25–80.60% for calcined periwinkle shell ash (PSA) catalyst and 89.26–78.50% for acid-activated PSA catalyst. The result of the fuel properties of the biodiesel and their blend indicated their suitability for biodiesel production. Methyl ester blends of 20:80 had viscosity that placed them in 2D grade diesel (2.0–4.3 mm2/s), helpful in powering stationary equipment. Other fuel properties, including acid value, pour point, flash point, and density, were within the ASTM D6751 limits for biodiesels. Artificial Neural Network (ANN) was used to compare the experimental value to the simulated value using MATLAB 2020. The seed oil of Chrysobalanus icaco trans-esterified with methanol using Periwinkle Shell Ash (PSA) catalyst was proven to be a good source of biodiesel. Keywords : Chrysobalanus icaco, Catalyst, Trans-esterification, Artificial neural network
Article
The continuous increase in demand for fossil-based fuel has led to the requirement for an alternative source that must be renewable. Biodiesel is gaining global acceptance as a renewable source of energy. This research focuses on the optimization of the transesterification of waste cooking oil under the CaO-based catalyst derived from a solid ostrich eggshell by different types of machine learning approaches. The objective of the current study is to evaluate and compare the prediction results as well as the simulating efficiency of the biodiesel production yield using heterogeneous catalysts by various machine learning (ML) techniques: type 1 fuzzy logic system (T1FLS), response surface methodology (RSM), adaptive neuro-fuzzy inference system (ANFIS), and type 2 fuzzy inference logic system (T2FLS). The influence of the independent variables, methanol-oil molar ratio (M:O), temperature, catalyst concentration, and reaction time on the production yield was investigated. Among all the input parameters, the reaction temperature is the most influential one based on the aforesaid techniques. The validity of the proposed models has been verified with the help of statistical analysis and multiple linear regression. The values of the determination coefficient (R2) of type 2 fuzzy logic systems are 99.1% whereas R2 of type 1 fuzzy logic systems, response surface methodology, and adaptive neuro-fuzzy inference systems are 95.3%, 93.3%, and 83.2% respectively. All models give close predicted values. However, the type 2 fuzzy logic models were more accurate compared to other models. This proves that it is more capable of handling a wide range of dynamic processes in the chemical industry.
Article
This paper presents the current scenario of solid waste management aspects and its challenges in India, which will benefit developing and low-income countries. The leading cause of waste generation is the growing population and the new lifestyle due to the increased per capita income. Consequently, the magnitude of solid waste is continuously growing along with its compositional diversity. In earlier days, the wastes were organic and could be disposed of in low-lying areas conveniently without causing any adverse impact on the environment. But today, the organic fraction of waste has steeply declined while the inorganic portion has increased manifold. Moreover, wastes from industries, hospitals, construction sites, households, and many other sources severely affect the environment and public health. Also, the chemicals generated from the improper disposal of these wastes enter the air, soil, and water resources, causing hazardous and toxic effects in countries that could not implement the adopted policy framework strictly. A state-of-the-art review is conducted in this paper to further search other primary and prevalent reasons behind the inability of proper waste management and to find a real solution.
Article
A solid catalyst was prepared from waste filter cake (WFC) from a sugar beet processing plant and used, after calcination at 900 °C within 2 h, for biodiesel production from rapeseed oil and methanol. The calcined WFC (CFC) catalyst was characterized by XRF, FTIR, XRD, TGA/DTG, TPDe, TPD-CO2, SEM, N2 physisorption, and Hg porosimetry. The CFC is a CaO-based catalyst with a rigid, sustainable macroporous structure with the largest particles of 2.0 × 0.5 µm, a specific surface area of 7.3 m²/g, and a basicity of 0.27 mmol/g. It provides high conversion of 97.9% in 1 h at the methanol-to-oil molar ratio of 9:1, the temperature of 60 °C, and the catalyst loading of 10% of the oil mass. Its catalytic efficiency is comparable to the WFC-based nanocatalysts and CaO-based catalysts from natural sources. CFC was reused twice with a negligible decrease in catalytic activity, ensuring a FAME content above 97% in 1 h. The biodiesel produced from rapeseed oil over the CFC catalyst has good fuel properties that fulfill most of EN 14214. Therefore, WFC is a promising source of a low-cost, highly active, basic, and environmentally friendly CFC catalyst, which could reduce biodiesel production costs. From this point of view, this catalyst has great potential for developing the process at the commercial level.
Article
Clean, renewable, and sustainable energy is required daily to improve social, economic, and environmental health, leading to economic development and productivity. The aim of the work has deliberated on the reoccurrence of renewable energies to assist in the mitigation of climate change and environmental health excellently. This work aims to determine whether renewable energy sources are viable and study how a shift from fossil fuel-based energy sources to renewable energy sources would assist in reducing climate change and its impact. State of the art in biofuels and energy generation from lignocellulosic biomasses has shown that applying advanced technologies such as biorefinery and bioreactors to the chemical transformation process is a sustained strategy. To optimally exploit biorefineries' potential, government policies must favor technological innovations in universities and in an industry that can help produce high-value fuels and products from various biomasses. This work deliberated to light the prospects allied with renewable energy sources; energy security, access to energy, social and economic progress, and climate change mitigation to reduce ecological and health impacts.
Article
Heterogeneous catalysis has provided a viable alternative to homogeneous catalysis for the production of low-cost biodiesel fuel, overcoming the constraints of homogeneous catalysis. In recent years, there have been numerous breakthroughs in the development of high-efficiency and cost-effective heterogeneous-based catalysts for catalytic transesterification of triglycerides (oil or fat) to biodiesel. Because of its simplicity and low cost, the heterogeneously catalyzed transesterification reaction has long been considered the most feasible biodiesel synthesis method. The intrinsic features of nine types of heterogeneous catalysts, including heteropolyacid, zeolite, hydrotalcite, carbon and waste materials, metal, metal oxide, enzyme, and ion exchange resins, which are commonly used in today's biodiesel research, have been studied in detail. Emphasis is placed on versatile catalysts with high activity and low production cost as they make biodiesel production more practical, efficient and sustainable. Key parameters that influence the activity of heterogeneous catalysts as well as challenges and opportunities that could motivate future exploration are also highlighted.
Article
In this research, a green solid catalyst of phosphomolybdic acid (HPA) prated on Chitosan was synthesized to produce biodiesel. The prepared catalyst was characterized using Fourier Transform Infrared spectroscopy (FTIR), Field Emission Scanning Electron Microscope (FESEM), Energy Dispersive X-Ray (EDX), X-ray diffraction (XRD), and XRF analyses. The catalyst was applied in microwave-assisted trans-esterification of Pomegranate oil, and the biodiesel production process was optimized by response surface methodology based on central composite design (RSM-CCD). The effect of influential reaction parameters, including time (33–142 min), catalyst weight (0.15–5.6 wt%), and methanol to oil molar ratio (3.3:1–17:1), were investigated. The maximum biodiesel yield of 95% was obtained in a short time (74 min) using the catalyst weight of 1.25 wt% and methanol to oil molar ratio of 6:1 at the temperature of 65 °C. The catalyst was reused six times without any significant reduction in catalyst activity. The H NMR spectroscopy was employed to compare Pomegranate oil and biodiesel. The kinetic results of transesterification via microwave-assistant have good agreement with first-order kinetics as well as the activation energy and Arrhenius constant are 50 kJ/min and 16.47×10⁷ min⁻¹, respectively. As a result, Pomegranate biodiesel has high quality. The physicochemical properties of Pomegranate biodiesel under the optimal condition agreed with the ASTM standard. In conclusion, phosphomolybdic acid/Chitosan as a catalyst has a high potential for biodiesel production on a large scale.
Article
Modern times are facing a massive crisis with rising global energy demand and carbon dioxide emission due to the consumption of fossil fuels. The depletion of petroleum-derived fuel has created a demand for an alternative fuel source. Fossil fuels are also regarded as conventional fuels, are the prime sources of non-renewable energy, whose loss cannot be sustained in years. According to the 2019 global statistical review of world energy, there is a 0.5% increased carbon dioxide emission rate and 1.3% primary energy consumption worldwide. These increased rates are a triggered alarm to humankind and the environment. Meanwhile, renewable sources such as biofuel show a potential usage with low carbon dioxide emission, less polluting and can be created from biomass in the forms of organic waste. Moreover, they are effective against greenhouse gases (GHGs) emission and the impact of changing climate from transports and vehicles. Today the biofuel research is performed globally because of the two fundamental properties, sustainability and renewability. There are many effective biomass production sources and fall into three categories, including the First generation, Second generation and Third generation biofuel. The first generation comprises food crop-related biomass, whereas the second generation includes lignocellulosic biomass, and the third generation features potential renewable sources in the form of algal biomass. The paper aims to review the various sources of biofuels and the methods used in the production, and discuss its advantages and sustainability.
Article
The CaO-Al2O3-SiO2-CaSO4-based solid catalysts developed from calcium carbide residue (CCR) was investigated for biodiesel production using waste lard in optimisation and regeneration studies. The catalysts were synthesized by calcination of the CCR at the temperature of 500, 700 and 900 °C and sulphonation, to give Cat500, Cat700 and Cat900 respectively. The catalysts were studied to optimise the biodiesel yield from waste lard using combinations of response surface methodology (RSM) and meta-heuristic algorithms such as particle swarm optimisation (PSO), genetic algorithm (GA) and firefly algorithm (FA). The process parameters investigated were methanol: oil molar ratio (6–12 w/w), reaction temperature (50–60 °C), reaction time (1–4 h), catalyst quantity (5–15 % (w/w)) and catalyst type (Cat500, Cat700 and Cat900). The study revealed that the 12:1 MeOH: oil molar ratio, 59.97 °C reaction temperature, 1 h reaction time, 5% (w/w) catalyst quantity and Cat500 catalyst type gave biodiesel yield of 96.35%. The performance of the meta-heuristic algorithms based on the optimisation output compared well with that of the RSM. This study concludes that the catalyst developed from the CCR can be regenerated after the ninth cycle of usage and re-utilised for efficient biodiesel production.
Article
The efforts have been made to review phyllosilicate derived (clay-based) heterogeneous catalysts for biodiesel production via lignocellulose derived feedstocks. These catalysts have many practical and potential applications in green catalysis. Phyllosilicate derived heterogeneous catalysts (modified via any of these techniques like acid activated clays, ion exchanged clays and layered double hydroxides) exhibits excellent catalytic activity for producing cost effective and high yield biodiesel. The combination of different protocols (intercalated catalysts, ion exchanged catalysts, acidic activated clay catalysts, clay-supported catalysts, composites and hybrids, pillared interlayer clay catalysts, and hierarchically structured catalysts) was implemented so as to achieve the synergetic effects (acidic-basic) in resultant material (catalyst) for efficient conversion of lignocellulose derived feedstock (non-edible oils) to biodiesel. Utilisation of these Phyllosilicate derived catalysts will pave path for future researchers to investigate the cost-effective, accessible and improved approaches in synthesising novel catalysts that could be used for converting lignocellulosic biomass to eco-friendly biodiesel.