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An integrative review exploring the development of sustainable product design in the technological context of Industry 4.0

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This study explores the relationships among Industry 4.0 technologies, their application areas, and the involvement of Russian manufacturing firms in global and domestic value chains (GVCs and DVCs). Using an original survey dataset of approximately 1,700 Russian manufacturing firms, we apply logit and multinomial logit regressions. We make a novel contribution to the literature by uncovering an asymmetry in the adoption of Industry 4.0 technologies among Russian industrial firms in Domestic Value Chains (DVCs) and Global Value Chains (GVCs). This asymmetry has the potential to impede GVC localization and DVC internationalization. Based on our results, software automation solutions are the only ones demonstrating statistical significance for firms participating in GVCs, DVCs, and both GVCs and DVCs simultaneously. Companies in DVCs demonstrate a broader utilization of Industry 4.0 technologies across various application areas. We also identify evidence of reshoring in DVCs, indicating that Industry 4.0 adoption encourages firms to establish enduring relationships with domestic suppliers. Highlighting that differences in technology adoption are influenced by external factors, including adherence to international standards and regulatory principles, we propose policy implications for developing countries. Recommendations encompass reducing entry barriers to DVCs, improving procurement transparency, and promoting competition in the digital solutions market to empower firms for seamless GVC integration.
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In many application domains data from different sources are increasingly available to thoroughly monitor and describe a system or device. Especially within the industrial automation domain, heterogeneous data and its analysis gain a lot of attention from research and industry, since it has the potential to improve or enable tasks like diagnostics, predictive maintenance, and condition monitoring. For data analysis, machine learning based approaches are mostly used in recent literature, as these algorithms allow us to learn complex correlations within the data. To analyze even heterogeneous data and gain benefits from it in an application, data from different sources need to be integrated, stored, and managed to apply machine learning algorithms. In a setting with heterogeneous data sources, the analysis algorithms should also be able to handle data source failures or newly added data sources. In addition, existing knowledge should be used to improve the machine learning based analysis or its training process. To find existing approaches for the machine learning based analysis of heterogeneous data in the industrial automation domain, this paper presents the result of a systematic literature review. The publications were reviewed, evaluated, and discussed concerning five requirements that are derived in this paper. We identified promising solutions and approaches and outlined open research challenges, which are not yet covered sufficiently in the literature.
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Given that the previous industrial revolution brought about significant and occasionally unanticipated changes in the “economy,” “the environment,” and “society,” industry 4.0’s sustainability effects deserve all of academia's attention. The study of the start-up operations 4.0 sustainability effects is in its infancy, and more research is needed to fully understand the sustainability implication of start-up operation 4.0 in terms of the influence of digitization on the economy, the environment, and society. Though research on sustainability in industry 4.0 has been performed, a study on the factors influencing start-up operations 4.0 to achieve sustainability has not received the necessary attention. To address this issue and gap, the current study models the factors influencing start-up operations 4.0 to achieve sustainability. Through review of literatures and experts’ opinion, ten factors have been identified. To identify how the factors interact, the “Modified-Total Interpretive Structural Modelling (M-TISM)” technique is employed, and the “MICMAC method” is used to “rank and categorize” the factors. The findings shows that the key importance should be given to the “management support for sustainability adoption,” “decentralized system,” “green design,” and “machine learning system.” The developed hierarchical link between variables provides a comprehensive understanding of how sustainability helps start-ups competitiveness and what elements are responsible for this impact. The management of the start-ups can utilize this framework to enhance start-up operations 4.0 since our study uses factors often studied separately but not combined. This study will help academics, and key stakeholders understand the aspects that lead to sustainability in start-up operations 4.0.
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Artificial Intelligence (AI) and Machine learning (ML) represents an important evolution in computer science and data processing systems which can be used in order to enhance almost every technology-enabled service, products, and industrial applications. A subfield of artificial intelligence and computer science is named machine learning which focuses on using data and algorithms to simulate learning process of machines and enhance the accuracy of the systems. Machine learning systems can be applied to the cutting forces and cutting tool wear prediction in CNC machine tools in order to increase cutting tool life during machining operations. Optimized machining parameters of CNC machining operations can be obtained by using the advanced machine learning systems in order to increase efficiency during part manufacturing processes. Moreover, surface quality of machined components can be predicted and improved using advanced machine learning systems to improve the quality of machined parts. In order to analyze and minimize power usage during CNC machining operations, machine learning is applied to prediction techniques of energy consumption of CNC machine tools. In this paper, applications of machine learning and artificial intelligence systems in CNC machine tools is reviewed and future research works are also recommended to present an overview of current research on machine learning and artificial intelligence approaches in CNC machining processes. As a result, the research filed can be moved forward by reviewing and analysing recent achievements in published papers to offer innovative concepts and approaches in applications of artificial Intelligence and machine learning in CNC machine tools.
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This chapter aims to analyze the Industry 4.0 framework, identify the definition and drivers of the Industry 4.0 paradigm, discuss its potential effect, and determine obstacles of the Industry 4.0. For the research methodology, a critical literature review is performed, we relied on the recent studies related to industry 4.0. Findings-This study concluded that Industry 4.0 describes a future production system's vision; it is an inevitable revolution and radical change, covering a wide range of innovative technologies, and all sectors. Industry 4.0 brings significant advantages to organizations , including real-time data analysis, increased visibility, autonomous monitoring, enhanced productivity, and competitiveness. The key features of Industry 4.0 are collaboration and integration of schemes, both horizontal and vertical. Innovation performs an essential role in organizations, sectors, countries. Industry 4.0 has enormous potential effect in many areas, and its application will have an impact across transforming the work environment. Industry 4.0 leads to potentials in three dimensions of sustainability. The KUKA corporation is an application for industry 4.0, for instance, smart factories, M-2-M, intelligent robots, etc., these technologies help industry 4.0 to separate rapidly. In contrast, there are some barriers, to implementing Industry 4.0 for example financial constraints, technical competency, organizational restraints. Keywords: industrial revolutions, components of industry 4.0, impacts of industry 4.0, industry 4.0 drivers, barriers of industry 4.0
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Understanding how consumers categorize a consumer good as eco-friendly is key to facilitating consumers' purchasing of products with lower environmental footprints. Scholarship has increasingly addressed this question. However, most research has examined a single cue that prevents the building of a holistic explanation. An integrative review of studies may provide not only a synthesis of the state of the art but also an overarching integrative theoretical framework that explains what cues consumers use to categorize products as green and the mechanisms guiding the interpretation of these cues. This review of 29 studies examining consumers' assessment of eco-friendliness in consumer goods unearths five cues used as surrogate indicators of eco-friendliness. Nevertheless, these cues are not entirely related to the actual environmental footprint of a product based on the life cycle assessment. Drawing from schema categorization theory, an integrative theoretical framework is presented whereby categorization processes are said to be guided by consumers' lay theories. A research agenda is outlined to stimulate new lines of inquiry around lay theories and product attributes.
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The industrial world is undergoing a digitalization process, in which information and communication technologies bring new opportunities for sustainable development. The Digital Twin (DT) technology is mentioned in the literature as one of the main tools to support production and maintenance activities and can effectively contribute to the achievement of sustainability goals. The aim of this study is to investigate, through the results of a systematic literature review, the state-of-the-art and the opportunities that the adoption of DT technology can bring for the realization of sustainable industrial maintenance and production activities. The review results show a growing interest in this field of research, in which, the DT has been applied in different industrial sectors, and considers a variety of maintenance and production activities. Furthermore, this paper investigates how the sustainability issue is addressed by the current DT literature and a list of the sustainability criteria considered with the respective frequency of use was provided. This study reveals that the economic dimension of sustainability is the most considered, followed by the environmental dimension, and lastly by the social dimension. Moreover, the majority of the analysed studies explore few sustainability issues: energy cost and efficiency are the most frequently used criteria in sustainable maintenance and production.
Article
Purpose Deep learning (DL) technologies assist manufacturers to manage their business operations. This research aims to present state-of-the-art insights on the trends and ways forward for DL applications in manufacturing operations. Design/methodology/approach Using bibliometric analysis and the SPAR-4-SLR protocol, this research conducts a systematic literature review to present a scientific mapping of top-tier research on DL applications in manufacturing operations. Findings This research discovers and delivers key insights on six knowledge clusters pertaining to DL applications in manufacturing operations: automated system modelling, intelligent fault diagnosis, forecasting, sustainable manufacturing, environmental management, and intelligent scheduling. Research limitations/implications This research establishes the important roles of DL in manufacturing operations. However, these insights were derived from top-tier journals only. Therefore, this research does not discount the possibility of the availability of additional insights in alternative outlets, such as conference proceedings, where teasers into emerging and developing concepts may be published. Originality/value This research contributes seminal insights into DL applications in manufacturing operations. In this regard, this research is valuable to readers (academic scholars and industry practitioners) interested to gain an understanding of the important roles of DL in manufacturing operations as well as the future of its applications for Industry 4.0, such as Maintenance 4.0, Quality 4.0, Logistics 4.0, Manufacturing 4.0, Sustainability 4.0, and Supply Chain 4.0.
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The exponentially growing literature on Industry 4.0 technologies and their implications for supply chains exhibits valuable insights alongside considerable fragmentation. While prior systematic literature reviews (SLRs) started to consolidate the literature, an SLR that simultaneously (a) covers several core technologies of the Industry 4.0, (b) synthesizes their positive and negative implications for supply chain performance in a broad sense, and (c) accounts for the critical success factors that foster or impede these implications is still missing. We contribute to establishing a cumulative body of knowledge by conducting such an SLR. We synthesize 221 articles published on 11 Industry 4.0 technologies between 2005 and 2021. Rather than aggregate implications, our SLR presents the benefits, challenges, and critical success factors of each core technology vis-à-vis supply chain performance individually. We integrate our findings into a framework of Industry 4.0 supply chain performance and derive promising avenues for future research. Specifically, we call for more research on (a) the challenges and critical success factors of Industry 4.0 technologies; (b) hitherto underexplored core technologies of the Industry 4.0; (c) the interaction of multiple core technologies (are they complements or substitutes?); as well as for (d) further consolidation and interdisciplinary dissemination efforts.
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This paper takes a historical approach to analyse the Fourth Industrial Revolution, denominated Industry 4.0. Although its technologies are more evolutive than disruptive, their combination and gradual improvement promise significant impacts on the economy and society, thus characterising a veritable revolution. However, the pace of diffusion depends on profit expectation, competition intensity, the regulatory system, financial availability, demand, the labour market, and attitudes towards the new technologies. To enhance understanding of the phenomenon, we describe a framework with three contextual elements of the history of each revolution: technological complementarities, economic institutions, and social structure.
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With the ever-increasing demand for personalized product functions, product structure becomes more and more complex. To design a complex engineering product, it involves mechanical, electrical, automation and other relevant fields, which requires a closer multidisciplinary collaborative design (MCD) and integration. However, the traditional design method lacks multidisciplinary coordination, which leads to interaction barriers between design stages and disconnection between product design and prototype manufacturing. To bridge the gap, a novel digital twin-enabled MCD approach is proposed. Firstly, the paper explores how to converge the MCD into the digital design process of complex engineering products in a cyber-physical system manner. The multidisciplinary collaborative design is divided into three parts: multidisciplinary knowledge collaboration, multidisciplinary collaborative modeling and multidisciplinary collaborative simulation, and the realization methods are proposed for each part. To be able to describe the complex product in a virtual environment, a systematic MCD framework based on the digital twin is further constructed. Integrate multidisciplinary collaboration into three stages: conceptual design, detailed design and virtual verification. The ability to verify and revise problems arising from multidisciplinary fusions in real-time minimizes the number of iterations and costs in the design process. Meanwhile, it provides a reference value for complex product design. Finally, a design case of an automatic cutting machine is conducted to reveal the feasibility and effectiveness of the proposed approach.
Article
The fourth industrial revolution has turned into a reality during the past few years, and, as a result, the related literature has grown at an unprecedented rate, offering valuable insights into the possible impacts of Industry 4.0 at various analysis levels. Investigating the economic effects of Industry 4.0, especially at the corporate level, has been a cutting-edge research topic across various disciplines. Similarly, several studies have addressed the opportunities that Industry 4.0 might offer to environmental sustainability. On the contrary, the social sustainability implications of Industry 4.0 are less explored in the literature. Unlike the overoptimism around the economic benefits, academia remains quite inconsistent while interpreting the social aspects linked to Industry 4.0. Trying to shed some light on this issue, this research conducts a state-of-the-art systematic review of academic papers and a Machine Learning-based analysis of grey literature on the social implications of Industry 4.0. Contributing to this very relevant and fresh topic, the study summarizes the ongoing trends on social sustainability consequences of Industry 4.0, highlights the existing gaps, and proposes exciting avenues for future research.
Article
Despite the increasing academic interest in Industry 4.0, only a minority of studies has examined the antecedents and outcomes of sustainability-oriented Industry 4.0 initiatives. In this paper, the authors investigate how sustainability drivers might be taken into account in Industry 4.0 technologies' implementation. Industry 4.0 sustainability drivers and externalities are identified based on a comprehensive review of the literature and categorized based on experts’ surveys. The authors employ the Best-Worst Method to prioritize the sustainability drivers and externalities. The results highlight the role of management support and commitment in sustainability-oriented Industry 4.0 initiatives and underline their economic and socio-environmental externalities. Based on the findings, the authors develop a self-assessment framework of Industry 4.0 sustainability drivers and externalities with a readiness index for organizations willing to adopt such initiatives. The authors suggest approaching sustainability-oriented Industry 4.0 implementation through three main stages: approach, deployment, and results (externalities). In doing so, this study contributes to knowledge in the Industry 4.0 and sustainability fields by defining the factors influencing both disciplines and by proposing an integrative readiness model.
Article
This study expands the technical approach that dominates the academic literature on Industry 4.0, identifying relevant benefits and challenges for its implementation process, assessing the relevance of sustainability in Industry 4.0 and analyzing its potential social impact in a developing country. Using a survey-based methodology, specialists on Industry 4.0 from multinationals and national companies in the manufacturing sector in Brazil were consulted. The results showed that the increase in the global competitiveness of the companies and the improvement in the quality of the production lines were the most expected benefits; and the difficulty in changing the organizational culture, the high investments and the difficulty in hiring/training people in digital technology were the most cited challenges. Sustainability was considered strategically secondary, with its social dimension little considered. The implication of this study is to draw attention to the problem of unemployment generated by the implementation of Industry 4.0 and the potential social impacts on local society. The originality and theoretical contribution are to encourage researchers and civil society to contribute with theory and practice to the social dimension of sustainability in Industry 4.0, seeking to prevent the aggravation of social inequalities.
Article
Industry 4.0 is transforming the manufacturing industry and the economics of value creation. A great deal of positive hype has built up around the sustainable development implications of Industry 4.0 technologies during the past few years. Expectations regarding the opportunities that Industry 4.0 offers for sustainable manufacturing are significantly high, but the lack of accurate understanding of the process through which Industry 4.0 technologies enable sustainable manufacturing is a fundamental barrier for businesses pursuing digitalization and sustainable thinking. The present study addresses this knowledge gap by developing a roadmap that explains how Industry 4.0 and the underlying digital technologies can be leveraged to support and facilitate the triple bottom line of sustainable manufacturing. To this purpose, the study conducted a systematic literature review and identified 15 sustainability functions through which Industry 4.0 contributes to sustainable manufacturing. Interpretive structural modeling was further applied to identify the relationships that may exist within the sustainability functions. The resulting sustainable manufacturing roadmap explains how, and in which order, various Industry 4.0 sustainability functions contribute to developing the economic, environmental, and social dimensions of sustainability. The resulting implications are expected to serve manufacturers, industrialists, and academia as a strategic guide for leveraging Industry 4.0 digital transformation to support sustainable development.
Article
The Fourth Industrial Revolution (Industry 4.0) leads to mass personalisation as an emerging manufacturing paradigm. Mass personalisation focuses on uniquely made products to individuals at scale. Global challenges encourage mass personalisation manufacturing with efficiency competitive to mass production. Driven by individualisation as a trend and enabled by increasing digitalisation, mass personalisation can go beyond today’s mass customisation. This paper aims to introduce Mass Personalisation as a Service (MPaaS) to address unique and complex requirements at scale by harnessing Industry 4.0 technologies, including Internet of Things, Additive Manufacturing, Big Data, Cloud Manufacturing, Digital Twin, and Blockchain. A case study for the implementation of MPaaS in personalised face masks is presented. The workforce with constant exposure to contaminants requires personal protective equipment (PPE), such as facemasks, for longer hours resulting in pressure-related ulcers. This prolonged use of PPE highlights the importance of personalisation to avoid ulcers and other related health concerns. Most studies have used Additive Manufacturing for individualisation and cloud capabilities for large-scale manufacturing. This study develops a framework and mathematical model to demonstrate the capability of the proposed solution to address one of the most critical challenges by making personalised face masks as an essential PPE in the critical industrial environment.
Article
In order to support advanced collaborations among smart products, services, users and service providers in a smart product and service ecosystem (S-PSS), this paper proposed a service-oriented hybrid digital twin (DT) and digital thread platform-based approach with embedded crowd-/service-sourcing mechanism for enabling advanced manufacturing services. This approach is well supported by the ecosystem interaction intelligence of digitally connected products, services, users, and service providers via Internet of Beings (IoB) (Things, Users and Service providers). First, driven by industrial application needs in heating industry, a conceptual model of the service-oriented hybrid platform integrated with crowdsourcing mechanism is developed, which supports the concepts of product DT, service DT and human user DT. Second, the key system realization techniques are developed to integrate service crowdsourcing and service recommendation for realizing smart services. Finally, a case study is carried out for evaluating and confirming its feasibility.
Article
As recent ICT-enabled innovations are becoming increasingly popular, there will inevitably be a need for enterprises to create innovative products and services to help improve people’s daily lives. Although current product-service systems (PSS) envision a future in coupling products and services to co-create more satisfying value for both customers and enterprises, most recent studies focus on a product’s service system design in the context of its use phase rather than a methodical support for implementing entire PSS design. This research aims to address the shifting interest of research and practices in Smart PSS from the viewpoint of product design and development (PDD). It presents a TRIZ-based product-service design approach to assist designers/engineers in developing innovative cyber-physical products (CPP) for use by customers. In the context of COVID-19 pandemic, an empirical study concerning a novel face mask design was conducted to verify the applicability and validity of the proposed design approach. The theoretical frameworks and practical implications of the proposed approach are also discussed.