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A benign synergism of O 2 plasma and protein biopolymer for improving some properties of polyester fabrics

Taylor & Francis
The Journal of The Textile Institute
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... Alternative treatments with less profound effects on the mechanical properties of PET are enzymatic treatment and plasma treatments; they are also accepted as environmentally friendly techniques for improving moisture absorption of PET fibers [14][15][16][17]. ...
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Traditional pre-treatments, dyeing, and finishing of textiles have high environmental impacts because of the high usage of energy, water, and chemicals, and the production of effluent containing leftover harmful dyes and chemicals. In this comprehensive review article, the advances in applications of ultrasound in the sustainable pre-treatments, dyeing, and finishing of various types of textiles to reduce their environmental impacts are discussed and the advantages/disadvantages of such processes are outlined. The enhancement of pre-treatment, dyeing, and finishing performances along with a reduction in processing time, temperatures, and chemical usage by applying sonication has been summarized. The effect of sonication on dye adsorption isotherms, adsorption kinetics, and dye adsorption mechanisms of various fibers dyed with different dyes are also discussed. Moreover, challenges and prospects for ultrasound in the chemical processing of textiles are projected. The application of ultrasound considerably reduces processing time, temperature, and chemical usage and also enables low-liquor ratio dyeing of textiles. However, the lack of availability of convincing data on savings of energy, water, and chemical usage of using ultrasound in actual industrial production machinery is one of the key reasons that the textile industry is slow in adopting sonochemical processes.
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Dyeing using liquid paraffin (LP) systems is an emerging non-aqueous dyeing method for disperse dyes. To investigate the dyeing thermodynamics and kinetics of polyester fabrics dyed with disperse dyes (C.I. Disperse Red 167) in an LP system, the adsorption isotherms and dyeing rate curves in a water bath and a LP bath were plotted. Next, a molecular dynamics (MD) simulation model was constructed. The results showed that the adsorption isotherms and dyeing rate curves in the LP bath and the water bath had the same shape and trend, and the isotherms were consistent with the Nernst isotherm equation. The dyeing affinity of disperse dyes in the LP bath was smaller than that in water bath, due to the higher solubility of disperse dyes in LP than in water. The dyeing heat, dyeing entropy, dyeing rate constant, and apparent diffusion coefficient of disperse dyes in LP bath showed the same sign and similar change trend as those in water bath. The diffusion activation energy of disperse dyes in LP bath was higher than that in water bath, indicating more energy consumption required in LP bath than in water bath. The system of dyeing polyester with disperse dyes in LP bath was investigated at the atomic level by using MD simulations, and the results confirmed the accuracy and reliability of the constructed dyeing models.
Article
The knitted fabrics which are used in the manufacture of sportswear should be fitting to some parts of the body with enough stretch-ability; namely the breast area including the under-arms. Herein, we adopt CLO3D simulation system to assign the proper blending ratio and fabric weight of selected bio-treated knitted polyester/Lycra (PET/L) blended fabric for manufacture of sportswear. Three different blending ratios (96/4, 94/6 and 92/8) with three different fabric weights; light (160 g/m2), medium (200 g/m2), and heavy (250 g/m2) of PET/L knitted fabrics were fabricated. These fabrics were bio-treated with the lipolytic enzyme Lipolase 100L-EX to enhance the fabric hydrophilicity and to reduce the accumulation of electrostatic charge on the fabric surface without severe loss in fabric weight and burst force. Results of this investigation revealed that the light and medium weight bio-treated PET/L (92/8) knitted fabric exhibited the highest hydrophilicity and lowest electrostatic charge; thus they have been selected for evaluation by CLO3D simulation system. The selected bio-treated samples were found to have appropriate fitting (pressure) and stretch-ability at the shoulders, under-arms, and breast areas of a soft bra usually used in some women's sportswear. Bio-treatment of the said fabric with Lipolase 100L-EX had no significant effect on the fabric thickness and air permeability. The polyester component of the bio-treated PET/L knitted fabrics was found to be dyeable with the cationic dye C.I. Basic Red 18. The scanning electron microscopy revealed no deterioration in bio-treated knitted fabrics which assures that the used lipase enzyme is a benign reagent for activation of the polyester fibre surface.
Article
The textile and apparel industry represents a multi-billion market with a wide range of innovations. The comfort characteristics of the textiles goods are of prime importance as they are in close contact with human skin to cover the body and protect it from extreme surroundings. In this article review, the current status and the future prospects of utilization of plasma irradiation in the surface modifications of various textile substrates were outlined. The different types of plasma irradiation used in surface modifications in general, and in textile substrate specifically, were compared. Plasma technology applied to textiles is a dry, environmentally and worker-friendly approach for altering the surface properties of various materials without changing their bulk properties. Because most of the textile materials are heat-sensitive polymers atmospheric non-thermal plasma is the most suitable for textile treatment. In this review article we throw the light on the different types of plasma, their surface interaction and applications on natural and synthetic fibers to improve their surface properties. Special emphasis was directed towards surface modifications of polypropylene fibers using plasma technology.
Article
Degumming of natural silk is energy and water-consuming process which is usually carried out at the boil for 3 h in three consecutive water baths or by using alkaline soapy solutions. Herein, we adopted an energy and water-saving green method for degumming of raw natural silk by the thermophilic protease enzyme (TPE) from Bacillus safensis FO-36bMZ836779 strain. Bio-degumming of natural silk was carried out using different enzyme concentrations, temperatures, duration and pH. The dyeability of the conventionally and bio-degummed natural silk towards acid dye was investigated. To save more energy and water, a one-bath degumming and dyeing of natural silk was conducted in two successive steps. The chemical, physical and mechanical properties of the bio-degummed silk fibers were studied using amino acid analysis, SDS-PAGE electrophoresis, scanning electron microscopy, X-ray diffraction pattern, whiteness index, and tensile strength. The chemical and biological oxygen demand as well as the total dissolved and suspended salts of the bio-degumming effluent were measured. Results of study show this that the amount of sericin obtained from bio-degumming of silk at the optimum conditions (50% v/v at 55 °C for 3 h) is very close to that obtained by the energy and time-consuming conventional degumming process. The degree of whiteness of the bio-degummed natural silk was highly improved without any negative impact on dyeability and mechanical properties. No severe deterioration of the bio-degummed fibre surface was detected by the SEM micrographs. The molecular weight of sericin extracted by degumming process is lower than that obtained by conventional degumming of natural silk.
Article
Durable superamphiphobic cotton fabrics with improved ultraviolet (UV) radiation resistance and photocatalysis were prepared by simultaneous introduction of fluorine-modified CuS/SiO2 aerogel particles and adhesive polydimethylsiloxane (PDMS). The fluorine-modified CuS/SiO2 aerogel particles and PDMS were used to obtain elastomeric nanocomposite coating which was applied to coat cotton fabrics via a dip-coating method. The coated cotton fabrics were characterized by scanning electron microscopy (SEM), atomic force microscope (AFM), X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR). The results showed that fluorine-modified CuS/SiO2 aerogel particles and PDMS adhesive layer were successfully coated onto the cotton fabric. The prepared cotton fabric showed excellent superamphiphobicity with a water contact angle of 157.6°± 1.1° and an oil contact angle of 153.1°± 1.2°, respectively. The coated cotton fabric was also proved to possess high anti-ultraviolet radiation property with an ultraviolet protection factor (UPF) of about 180.67 and good photocatalytic activity. Furthermore, the prepared superamphiphobic fabric exhibited good durability against abrasion, laundering and UV irradiation. The superamphiphobic coating showed no negative effect on fabric stiffness of the coated cotton fabric. This multifunctional cotton fabric may pave a potential way for broad applications.
Article
Although woolen garments exhibit outstanding performance, appearance, and comfort characteristics, yet they suffer from their tendency to felt and shrink during mechanical agitation, which prohibits their laundering in domestic washing machines. In this review article, the chemical and technological aspects of previous and current methods used to obtain machine-washable wool were outlined and criticized. Biological and physical methods for felt-proofing of wool were briefly highlighted. The most common industrial method used for the production of machine-washable wool is the chlorine-Hercosett process. However, this is a polluting process due to the liberation of Adsorbable Organohalogens (AOX) produced by the reaction of chlorine as well as Hercosett polymer with wool keratin. Hence, new reagents were proposed as potential candidates and possible alternatives for the commercially used polluting methods for the prevention of felting shrinkage. These include ionic liquids and deep eutectic solvents. Treatment of wool with the suggested reagents would result in partial descaling of wool tops without adverse loss in fibers weight and tenacity.
Article
The effects of atmospheric air plasma treatment based on dielectric barrier discharge (DBD) technology on the surface alteration of a woven polyester (PET) textile fabric were investigated. Chemical and physical surface modifications were characterized by specific wettability measurements (water contact angle-WCA and % capillarity), scanning electron microscopy (SEM), zeta potential assessments, Fourier transform infrared spectroscopy (FTIR) and chemical quantification analysis using ortho-toluidine blue (TBO) dye before and after the DBD processing. A striking enhancement of capillarity percentage from 1.6 % to 108 % was ensured by the plasma treatment suggesting that special chemical elements such as hydroxyl, carbonyl, and carboxyl groups were embedded on the polyester surface, thereby offering it a new hydrophilic behavior. The morphological analysis revealed that plasma treatment is a suitable mechanism to enhance the roughness of treated samples improving furthermore the water retention of the fabric and making the structure more adapted to further chemicals applications. The zeta potential and chemical quantification analysis were also of great interest since they reveal overall the same trend as do the wettability measurements and confirms that the extent of surface modification is in big dependency to the selected plasma parameters. Dyeability of untreated and plasma treated samples was also investigated in terms of color strength, in addition to wash and rub fastness. Sufficiently, higher dyeing performances were noted for plasma treated polyester when compared to the untreated fabric. Atmospheric air plasma treatment was found to be an effective approach to boost the technical reactivity of PET fabrics opening up new opportunities for surface modification under the growing environmental and energy-saving concerns.
Article
Conventional polyester dyeing with disperse dyes consumes a large amount of freshwater resource and requires a great deal of dispersant, which poses a major challenge to the dyeing and finishing industry. To meet the requirements of clean production and sustainable development, a modified decamethyl-cyclopentasiloxane (D5) non-aqueous medium dyeing system containing a little water was proposed in this study, and the effect and mechanism of a little water on the polyester dyeing were investigated. Both D5 and liquid paraffin non-aqueous medium dyeing systems containing approximately 50% (on weight of fabric, owf) water are observed to significantly improve the dye uptake of disperse dyes and the color strength of dyed fabric with excellent levelness and high colorfastness. The confocal laser scanning microscopy (CLSM) with fluorescent labeling technique confirms the accessibility of water in the surface layer of polyester fiber, and the dynamic thermomechanical analysis (DTMA) reveals the diffusion of water into the polyester fiber, thereby reducing the glass transition temperature (Tg) of polyester fibers by plasticization effect, promoting the movement of fiber molecular chain segments, and enabling the fixation stage of dyeing to be performed at a lower temperature. The dyeing principle of the modified D5 medium dyeing of polyester has enriched the theoretical system of non-aqueous medium dyeing, being conducive to facilitate the development of the sustainable dispersant-free and water saving polyester dyeing technology.
Article
A hydrophobic polyester fabric with a prior surface activation using a dielectric barrier discharge (DBD) treatment was successfully dyed with natural Logwood dye (Haematoxylum campechianum L.) applying successive padding steps. Chemical and physical surface modifications were characterized by specific wettability measurements (water contact angle-WCA and % capillarity), scanning electron microscopy (SEM), zeta potential assessments and chemical quantification assay using ortho toluidine blue dye (TBO) before and after the DBD experiment. Padding processes without and with an ecofriendly formaldehyde-free acrylate binder and bioactive agent chitosan, were tested and the resulting dyeing performances were compared in terms of color strength and fastness properties. Significant color strengths were noted on the plasma activated polyester fabrics without the use of mordants. Results were highly dependent of the selected padding method used. While color intensity (K/S) depended on fixation temperature, the plasma treatment enhanced the K/S values and led to very good wash fastness (4/5). Combination of plasma treatment and acrylate binder further enhanced the fastness including rub fastness (4/5). In addition, results showed that the wet pick-up rate of dye solution was 40% higher after plasma treatment. This result was related to the new chemical and physical modification of polyester fiber surface properties after plasma treatment. Dyeing of plasma treated polyester fiber with a bio-based logwood dye without any addition of metallic mordant while imparting antibacterial properties, was found to be a promising strategy opening up a suitable eco-option for replacing some of the hazardous dyes and intermediates used in textile dyeing.
Article
Wool is sensitive toward the effect of alkaline solutions which are usually used in the dissolution of wool fibers to regenerate keratin. In this investigation, the effect of different alkalis on the chemical composition and the secondary structure of wool was studied. Wool was treated with equivalent amounts of alkali metal hydroxides (lithium, sodium, and potassium hydroxides) as well as alkaline earth metal hydroxides (strontium and barium hydroxides). The effect of these alkalis on wool was monitored using amino acid analysis, elemental analysis, carboxylic content, acid, and base combining capacity, urea-bisulfite and alkali solubility, and FTIR spectroscopy. Further structure elucidation was conducted by thermo-gravimetric analysis, differential scanning calorimetry, and X-ray diffraction pattern. Scanning electron microscopy was used to assign the alteration of the fiber morphology of the alkali-treated wool. The results of this investigation indicate that the effect of the used alkalis on wool is not similar. Cystine, glycine, and the basic amino acids are the most affected species in the treated wool. Some elimination reactions were involved during alkaline treatment of wool; namely decarboxylation, desulphydration, and deamination. The secondary structure of wool treated with Sr(OH)2 and Ba(OH)2 was changed from the α-helical structure into the β-sheet form.
Article
Felting shrinkage of wool is a major problem which has negative impacts on its performance attributes. Traditional chemical methods used for shrink-resist finishing are suffering from some drawbacks. Therefore, this work aimed at the utilization of microbial protease in wet processing of wool. The bacterial strain Bacillus licheniformis ALW1 produced 52.1 U/mL enzyme activity that was thermophilic with optimum activity at pH 9. Additionally, the enzyme possessed a keratinolytic activity of 4.1 U/mL, suggesting its applicability in wool processing. Therefore, the effects of different treatment conditions; Viz. concentration of the enzyme, temperature, treatment period and pH on some of the physical and chemical characteristics of wool were studied. The felting shrinkage of wool fibers was determined using the Aachener 3-D felting machine. The influence of the enzymatic modification of wool on its dyeability with anionic dye was assessed. Chemical, physical, and mechanical properties of treated samples were evaluated using amino acid analysis, alkali solubility, Fourier Transform Infrared spectroscopy, whiteness index, and tensile properties. Scanning electron microscopy was applied for the examination of wool fibers’ surface. The results proved that the modification of wool fibers with the produced enzyme highly improved their felting resistance and dyeability with acid dye without adverse effects on its inherent properties.
Article
Textile wet processing is one of the most water-consuming industries. The deficiency of soft water in some parts of the world urged the researchers to exert effort toward minimization of water consumption during textile wet processes. In this work, we bleach wool fabrics by hydrogen peroxide, followed by utilization of the discharged bleaching bath (DBB) in dyeing of wool with acid, reactive, and basic dyes. The residual H2O2 in the bleaching bath was decomposed into water and oxygen by adding low concentrations of potassium iodide (KI). Results of this investigation clarify that treatment of the DBB with KI is mandatory to make the bath appropriate for wool dyeing. The dyeability of wool toward the said dyes in KI-treated DBB is significantly higher than that upon dyeing with tap water. The fastness properties of the dyed fabric to washing, perspiration, and light were assessed. The turbidity, pH, total dissolved salts (TDS), total suspended salts (TSS), biological oxygen demand (BOD), and chemical oxygen demand (COD) of the bleaching effluent were assessed. Solubility of bleached/dyed wool fabrics in alkali and urea-bisulfite solutions assures the modification of some disulfide bonds along wool keratin macromolecules into cystine oxides/cysteic acid residues, and consequently the dyeability was enhanced.
Article
The mosquito‐transmitted diseases are of serious concern and are affecting several millions of peoples worldwide. Instead of medication afterward the disease initiated, self‐protection against the mosquito's is preferable, specifically in endemic areas. For this purpose, the permethrin coated clothing is a suitable choice to avoid mosquitos' bites. Unfortunately, the permethrin coating on fabrics is not long‐lasting, and its laundering resistance is very low on hydrophobic fabric. In this study, the effect of plasma surface modification of PET fabric on the adhesion of permethrin and its laundering resistance are evaluated. The plasma processing is carried out in nitrogen, oxygen, and nitrogen–oxygen mixture plasma. The samples are analyzed using Fourier Transform Infrared spectroscopy, X‐ray photoelectron spectroscopy, scanning electron microscope and chromatography. The results show that the oxygen plasma pre‐treated samples exhibit the higher residual contents of permethrin after 60 wash cycles as compared with other gasses. Without plasma pre‐treatment, the 95% loss, whereas the sample with oxygen plasma pre‐treatment shows that only 22% loss of initial concentration of permethrin occurs after washing. This study shows that plasma pre‐treatment is valuable to improve the absorption of permethrin in PET and its laundering‐resistance. As plasma treatment is a cost‐effective technique, it needs less processing time and eco‐friendly, thus it is a great choice to deposit long‐lasting permethrin coating by plasma pre‐treatment, instead of conventional binding agents. Remarkably, the plasma treatment technique is a well‐established and industrially acceptable technique, thus expected to be of noteworthy importance for insecticide garments manufacturers.
Article
Considering specific mechanical, hygienic and protective properties of hemp, as well as its positive sustainability aspects, the raising role of hemp fibres in the textile sector can be expected. The limited deformability of hemp fibres, which has a negative influence on the tactile comfort, can be overcome by blending them with other soft fibres. In this project, an attempt was made to overcome this limitation by blending them with soft and warm acrylic fibres so as to avoid any chemical treatments with softeners. The composition of the knitted fabrics was designed at the knitting production stage, offering the knitwear factories a new possibility for fibre blending. The produced single jersey knitted fabrics were evaluated in terms of their thermal behaviour in both steady-state and transient conditions. Since this type of knitted fabrics is prone to dimensional changes and distortion upon repeated laundering, the undershirts made thereof were subjected to the wear trial test (repeated wear and care cycles) in real life situations, in order to assess changes in the thermal properties of the knitted fabrics. Observed changes in the geometry of the knitted fabrics and morphology of the fibres after a period of wear and care of the undershirts have had positive effects on the thermal properties of the hemp based knits. Hemp/acrylic knitted fabric has undergone the biggest change in the geometry, but moderate change in thermal properties comparing to those of the hemp knit. The values of thermal parameters of the hemp/acrylic knit after repeated wear and care cycles which were in the range of those of the hemp knit before the wear trial test, confirmed that the hemp-blend proposed by this study would follow the trend of good hemp thermal behaviour in terms of comfort at the exploitation stage. The presented results offer a product design strategy to increase the performance, economic and environmental benefits for both the producers and consumers.
Article
Polyethylene terephthalate (PET) has been widely used in fabrics owing to its great mechanical properties, easy processability and quick drying. However, PET-based products always suffer from uncomfortable low sweat uptake and electrostatic charge buildup mainly due to its bad surface wettability. Moreover, porous fabrics may induce unfavorable mite and microorganism reproduction. Due to lack of reactive groups on the PET skeleton, it was very difficult to endow its surface hydrophilicity, antistatic properties, perdurable antimicrobial and anti-mite properties by conventional methods. In this work, we develop a one-step eco-friendly finishing strategy for PET fabrics through photochemical reaction using benzophenone group terminated quaternary ammonium salt (BP-QAS) as the finishing reagent. The as-finished PET fibers changed from incompact state to compact state due to the increased cohesive forces within individual fibers, resulting in improved tearing strength. The PET fabrics show significantly improved hydrophilicity, and antistatic properties. Furthermore, the as-finished PET fabrics exhibit excellent, durable broad-spectrum antimicrobial activities against gram-negative, gram-positive, drug-resistant bacteria and fungi. Moreover, our fabric shows long-lasting antimicrobial properties above AAA requirements after 50 laundering cycles. Usual PET fabrics generally have difficulty achieving AAA standards after 10 laundering clyles. In addition, our as-prepared fabrics showed excellent anti-mite activities against house dust mites based on disruption of the microbial and mite membrane due to oxidation stress, while no negative effects were observed for mouse and rabbit. The finished PET fabrics can be applied to multiple industries to prevent infectious diseases and improve public health, including but not limited to packaging, clothes, water treatment, and medical appliances.
Article
Chitosan, a natural biopolymer, is used as a multifunctional agent for modification of wool either through chemical crosslinking or physical coating. For the first time, wool fabric has been modified with chitosan through disulfide bond breaking and reforming reactions. The chitosan was thiolated and then grafted onto the reduced wool fibers through disulfide bonds. In order to understand the mechanism of the grafting of thiolated chitosan onto wool, glutathione was used as a model compound for wool in the research. The structures of thiolated chitosan reacted with glutathione and wool fabrics grafted with thiolated chitosan were investigated by FTIR, ¹³CNMR, XPS, XRD, SEM. The dyeability, shrink-resistance and biocompatibility were also tested. The results suggested that glutathione reacted with thiolated chitosan and formed disulfide bond. The thiolated chitosan-grafted wool fabric had good shrink-resistance and dyeability. Hydrophilicity and antibacterial properties were also improved compared with untreated wool fabric. The results provide a novel approach for modification of wool through fiber-intrinsic groups like disulfide bonds.