Article

Identifying and prioritizing the barriers to TQM implementation in food industries using group best-worst method (a real-world case study)

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Abstract

Purpose In today’s age of globalization, every industry puts well-determined efforts toward surviving in the market. Industries are well aware of the fact that offering quality products and improving customer satisfaction is the strategic decision toward successful outcomes. During the recent years, food companies have undergone remarkable growth and development worldwide. In the Middle East, with a wide variety of demand and range of cultures, Iran is leading the food industries and possessed a top position of paramount importance. The present research aims to identify and prioritize barriers to implementing total quality management (TQM) in the Solico Food and Beverage Production Group (SFBPG) as a case study. Design/methodology/approach Firstly, an initial list of barriers is prepared based on a literature review. The identified barriers are then classified into four groups namely behavioral, technical-structural, human and cultural and strategic barriers based on the viewpoint of an expert team at a well-known food company. Secondly, the barriers are prioritized by adopting a special approach to multi-criteria decision-making (MCDM) called the Group Best-Worst Method (GBWM). Findings The obtained results reveal that the most substantial barriers prohibiting the successful implementation of TQM are lack of top management commitment and participation (0.334), high organizational burnout rate (0.128), instability and frequent changes of senior managers (0.123). Originality/value In general, this research has ranked the barriers from the most important one to the least significant instance. Additionally, this can enable managers and practitioners in the food industry to make worthy decisions and suggest multiple solutions to cope with obstacles to the successful implementation of TQM.

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As manufacturing organizations are in need to adopt Industry 4.0 technologies, analysis of challenges is essential. Industry 4.0 is relatively new to the developing nations particularly India and requires in-depth knowledge about its implementation challenges and business practices. Industry 4.0 adoption can aid manufacturing industries to digitalize the manufacturing process which in turn helps in increasing the production output. However, adoption of Industry 4.0 is not so easy due to presence of various challenges. This study aims to identify key challenges pertaining to Industry 4.0 adoption in automotive sector and analyse the identified challenges to derive rank for systematic implementation in Indian automotive industries. In this regard, thirty-six challenges are identified related to Industry 4.0 adoption and categorized into four dimensions and are analysed using Indian automotive component manufacturing firms based on Best Worst Method (BWM). The priority order of challenges is derived, and the prioritized challenges are found to be ‘Real-time link of physical production and digital factory (MT1)’ and ‘Context-adaptive and autonomous systems (MT2)’. The challenges are being analysed with regard to Indian automotive component firms in manufacturing domain. Practical and managerial along with theoretical and academic implications are highlighted. Moreover, the conclusions, limitations and future research directions are presented.
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Owing to the rapidly deteriorating environment in developing countries caused by practices of manufacturing organizations and lack of adequate studies that can help manufacturing organizations to counter this issue, this paper aims to investigate the underlying relationship between total quality management (TQM) and the level of green manufacturing (GM) practices implementation in Palestinian food manufacturing companies (PFMC). The paper also investigates how GM practices mediate the relationship between TQM and Organizational Performance (OP) of PFMC. A quantitative research method using a survey instrument collected data from senior, quality, and human resources (HR) managers from 250 PFMC. The statistical data analysis indicated a significant positive correlation between TQM practices and overall OP (r=0.605; p≤0.01). This indicates that TQM practices significantly supports achieving overall OP objectives. Also, results found a significant positive correlation between the TQM practices and the implementation level of GM practices (r=0.650; p≤0.01), suggesting the significant role of TQM in enhancing organizational capabilities in implementing GM practices. Moreover, the results indicated that GM practices are equally important to TQM practices in enhancing overall OP; as GM practices were found to have a positive correlation with improving overall OP of PFMC (r=0.827; p≤0.01). Finally, TQM practices are found to have a significant indirect effect on OP mediated by GM practices (β = 0.55, p≤0.05), whereas a significant total effect of TQM practices on OP were found (β = 0.64, p≤0.05), reflecting that the GM practices’ mediating effect partially accounts for roughly 86% of total effect of TQM practices on overall OP. This empirical study is considered as the first study investigating the impact of TQM practices on implementation of GM practices and their complementary impact on OP in Palestine, adding great value to literature via responding to calls to counter environmental issues in developing countries’ context.
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Micro-Small and Medium Enterprises (MSMEs) play a prominent role in economic growth because of their significant contribution in terms of manufacturing, sales, and development in any country. Improvements in product quality, waste reduction, environmental measures, green product development, and cost optimization have enforced MSMEs to adopt sustainable development approaches. Lean Six Sigma (LSS) is one of the robust methods that reduce waste, variation, emission, and energy in any system. It is indispensable to relook the enablers of environmental LSS to assess sustainability through the successful implementation of this eco-friendly approach. In this context, the present study aims to investigate and prioritize the enablers which facilitate the effective implementation of environmental LSS in MSMEs. Extensive literature and expert’s opinions are used to investigate the environmental LSS enablers and grouped them as per their appropriate traits using Exploratory Factor Analysis. The final screening of grouped enablers is done through Importance-index analysis and corrected item minus total correlation method. For prioritization of finalized enablers, a robust decision-making technique, Best Worst Method, is employed with a practical case of Indian MSMEs. The research outcomes reveal that strategic-based enablers are leading in nature, followed by environmental-based enablers. Moreover, current results are validated through the Analytical Hierarchy Process and Analytical Network Process. The present research outcomes are also in good agreement with case organization officials. This study expedites the managers of case organization with prominent enablers, which will help in planning and successful execution of environmental LSS.
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In this paper, a solar site selection problem motivated by a real-world case study to determine sustainable locations for establishing solar sites in the east of Iran is addressed. For this purpose, a hybrid multi-criteria decision-making (MCDM) approach is proposed that adopts best-worst method (BWM) to weight criteria and sub-criteria extracted from literature and applies grey relational analysis (GRA) and VIKOR to rank potential locations. Moreover, an innovative Monte Carlo simulation-based (MCSB) approach is applied to analyze sensitivity of GRA and VIKOR. In this approach, two functional measures of robustness are introduced in order to compare performance of the methods. Based on the obtained results, some criteria, including construction cost (0.125), initial investment (0.166), ecosystem destruction (0.103), solar radiation intensity (0.085), and distance to catchment basins (0.084) have considerable importance because their weight is more than the average amount of global weights (0.0625). Furthermore, Birjand, Sarbisheh, and Khezri are the best locations for establishment of solar sites. Based on the proposed MCSB approach, VIKOR has higher robustness than GRA in the both functional measures. From the perspective of renewable energy development in Iran, the proposed approach can be recommended to be applied in other provinces of Iran for finding the best locations for solar sites.
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Purpose The study aims at finding out major barriers for synergistic adoption of TQM-SCM in the medium- and large-scale manufacturing organizations in India. All these barriers create hurdles for the organizations as well as supply chain partners in improving their business performance. The study is a blend of theoretical and practical frameworks, which will focus on key barriers leading to interrupt the successful synergistic implementation of TQM-SCM in manufacturing organization. Design/methodology/approach Firstly, survey of 116 Indian organizations has been carried out to identify barriers that hinder successful implementation of TQM-SCM. Afterward, VIKOR approach was proposed to rank the major barriers of TQM-SCM implementation in Indian manufacturing organizations. Findings Identification of barriers to synergistic implementation of TQM-SCM in the manufacturing industry of India, ranking of these barriers in terms of their severity. Originality/value The adoption of TQM-SCM on synergistic basis is still in its early stages in India. To the authors’ knowledge, this is the first study that is designed to prioritize barriers responsible for hindering successful synergistic implementation of (TQM-SCM) in Indian manufacturing industry. Further, the results of the study will be helpful for managers in order to prepare action plans to overcome the hurdles to TQM-SCM implementation.
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Purpose The paper aims to identify key human and operational focused barriers to the implementation of Total Quality Management (TQM). It develops a comprehensive structural relationship between various barriers to successfully implement TQM for sustainability in Indian organizations. Design/methodology/approach With the help of expert opinions and extant literature review, we identified the case of TQM failure companies and barriers to implement TQM effectively. Interpretive Structural Modeling (ISM) and fuzzy MICMAC techniques are employed to develop a structural model and the identified barriers are categorized based on their dependence and driving power in the various categories. Findings From the intensive case analysis, we identify fourteen barriers that constrain the successful implementation of TQM. The findings also provide a hierarchy of barriers in which the absence of top management involvement and ineffective leadership are the human barriers having the highest dependence. Research limitations/implications The critical inputs show the implementation of TQM in the firms being more proactive and well prepared in the selected five companies. The study's emphasis on barriers will help organizations in implementing TQM for better sustainability in an organizational context. Originality/value In the successful implementation of TQM, barriers need to be identified because failure has often eliminated the organizations from the market. Thus, TQM is the source of strength to achieve higher productivity, profitability, and sustainable business performance. The barriers must be identified to improve organizational performance to contribute to sustainable development.
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Purpose – Recent years have witnessed a significant rise in Indian healthcare establishments (HCEs) which indicate that there is a constant need to improve the healthcare quality services through the adoption and implementation of TQM enablers. The purpose of this paper is to identify such enablers and then propose a ranking model for TQM implementation in Indian HCEs for improved performance. Design/methodology/approach – The study identifies 20 TQM enablers through comprehensive literature survey and expert’s opinion, and classifies them into five main categories. The prominence of these enablers is established using a recently developed novel multi-criteria decision making (MCDM) method, i.e. best-worst method (BWM). The importance of the various main category and sub-category enablers is decided on the basis of their weights which are determined by the BWM. In comparison to other MCDM methods, such as analytical hierarchy process, BWM requires relatively lesser comparison data and also provides consistent comparisons which results in both optimal and reliable weights of the enablers considered in this paper. Further, a sensitivity analysis is also carried out to ensure that the ranking (based on the optimal weights) of the various enablers is reliable and robust. Findings – The results of this study reveal that out of five main category enablers, the “leadership-based enablers (E1)” and the “continuous improvement based enablers (E5)” are the most and the least important enablers, respectively. Similarly, among the 20 sub-category enablers, “quality leadership and role of physicians (E14)” and “performing regular survey of customer satisfaction and quality audit (E52)” are the most and the least dominating sub-category enablers, respectively. Research limitations/implications – This study does not explore the interrelationship between the various TQMenablers and also does not evaluate performance of the various HCEs based on the weights of the enablers. Practical implications – The priority of the TQM enablers determined in this paper enables decision makers to understand their influence on successful implementation of the TQM principles and policies in HCEs leading to an overall improvement in the system’s performance. Originality/value – This study identifies the various TQM enablers in HCEs and categorizes them into five main categories and ranks them using the BWM. The findings of this research are quite useful for management of the HCEs to properly understand the relative importance of these enablers so that managers can formulate an effective and efficient strategy for their easy and smooth implementation which is necessary for continuous improvement.
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Purpose The purpose of this paper is to classify the total quality management (TQM) practices and position them based on their importance in the implementation of TQM in steel industries for obtaining improved business performance and customer satisfaction. Design/methodology/approach The study undergoes a deep literature review to recognise the TQM practices necessary for the implementation of TQM in the steel industry. The identified 17 practices were grouped under three activities such as “breakthrough activities”, “improvement activities” and “routine operational and maintenance activities” with experts’ suggestion. The positioning of 17 TQM practices and 3 activities of TQM was done using an analytical hierarchy process (AHP) technique as per their relevance in TQM implementation. Findings The findings of the research show that though all the 17 practices and 3 activities of TQM play a vital role in the successful implementation of TQM in steel industries, breakthrough activities have gained more weightage as compared to the other two activities. Top management commitment, quality system and continuous improvement are relatively more important than the other practices. Research limitations/implications The research has limitation analogous to the AHP technique. The technique considers all the sub-sets of each nod to be independent from each other, whereas in real world this does not stand true. Practical implications The study positions the TQM practices and activities on the basis of their relevance in TQM implementation in the steel industry, thus helping the managers in understanding which practice has to give how much importance for TQM implementation in steel industries. By following the practices according to the weights, the managers can achieve the results desired from TQM implementation. Originality/value The study gives the implementation priorities of TQM practices in the steel industry. To the best knowledge of researcher, it is the first study in the steel sector for TQM implementation. The lacuna was reported by the literature, and the researcher has made an attempt to fill that gap.
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Purpose The purpose of this paper is to investigate the relative importance of different total quality management (TQM) implementation barriers in the context of Readymade Garment (RMG) industries in Bangladesh. Present study has developed a hierarchical framework of several TQM barriers to assess their importance. Expert opinions from RMG industries have been taken to evaluate the importance of one barrier over another. Design/methodology/approach Methodology adopted in this study to find out the rank of different TQM barriers is fuzzy analytic hierarchy process. Findings The study shows that, according to order, inappropriate planning of TQM implementation program, lack of financial support, lack of employee training, lack of empowerment of employees, lack of sufficient physical resources, etc. are critical barriers and hampering the successful implementation of TQM program in this sector. Research limitations/implications This study has both theoretical and practical implications. It has found out strong and weak contribution of different barriers during TQM implementation. Therefore, this finding will strengthen the knowledge of successful implementation of TQM and will further enrich the existing literature in the context of manufacturing industries in developing countries. Moreover, this finding will also help the decision makers in preparing an effective plan for successful implementation of TQM by utilizing limited resources. Practical implications Moreover, our results will aid the managers of RMG sector to find the weight of importance of different barriers. Accordingly, they will make a plan to overcome the major TQM barriers which will increase the success rate of TQM implementation. Every Successful program will bring business excellence. These findings could be a guideline for TQM implementation program in developing countries. Originality/value Present study possesses some significant values. First, so far our knowledge go, no other study has developed a hierarchical structure of TQM barrier on the basis of overall change needed within the organization for TQM implementation. Second, this study could be a good guideline for TQM implementation program in RMG sector in developing countries.
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Purpose The purpose of this paper is to identify the factors that affect TQM implementation in construction companies and it suggests solutions for TQM implementation in a difficult environment. Design/methodology/approach Studies were carried out at six large construction companies who ply their trade in Southern Africa and in-depth investigations were conducted to assess TQM implementation practices and associated TQM barriers. Interviews were conducted on directors and key personnel that play important roles in TQM implementation in their respective organisations. The empirical study also utilised a number of organisational documents which added rigour to the findings. Findings This study identified three core categories and ten main barriers affecting TQM implementation in Southern Africa construction companies. The core categories are motivation, infrastructure and penchants and tendencies while the factors are lack of quality support, poor TQM knowledge and TQM awareness, poor information sharing, temporary workers, overdependence on contract document, poor data collection measurement, undefined TQM roles and responsibilities, award to lowest bidder tendency, poor business environment and corruption. Research limitations/implications The study was conducted based on companies plying their trade in Southern Africa and mostly around Malawi, Zambia and Mozambique. It does not study companies in Namibia, Zimbabwe, Angola, South Africa and Botswana. Practical implications TQM cannot be exported wholly from another region to a new setting without taking into consideration the local factors associated with that setting. For successful TQM implementation in construction in Southern Africa, characteristics of this region have to be known. This study illuminates a number of TQM implementation barriers associated with construction especially applied to this difficult environment. Application of this knowledge would enhance TQM and heighten competitive advantage initiatives. The proportions highlighted in this study therefore help build up the TQM implementation awareness. Social implications At society level, the findings of this study indicate societal problems such as corruption and business environment which require wide level approaches to deal with these barriers. In addition, if TQM applied in road construction projects, the quality of the roads will be improved, this in turn will have direct impact on quality of life in the society, better roads means easier access to hospitals, schools and public places, better transport and movements of goods and services, etc. It can also save money for the country in long run and economic benefits to the society. Originality/value The factors identified in this study are based on current TQM implementation practices at established construction companies in Southern Africa. They provide a practical basis for guiding TQM in construction companies operating in difficult environments.
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Purpose This paper aims to empirically investigate how structural barriers affect the relationship between total quality management (TQM) practices implementation and organizational performance in service industries. Design/methodology/approach This research hypothesized the moderation effect of structural barriers on the relationship between TQM practices implementation and organizational performance. A questionnaire was adopted to collect data form 153 Egyptian service companies. Moderated regression analysis was used to test the study hypothesis. Findings The empirical analysis suggests that structural barriers partially moderate the relationship between TQM practices implementation and organizational performance. The analysis reveals that the effect of Quality Improvement, Process Improvement, External and Internal Relations and Employee Development – being as TQM dimensions – on performance is moderated by structural barriers. While the results provided insufficient evidence on the moderating effect of structural barriers on the relationship between both Performance Management – being as a TQM dimension – and performance. Research limitations/implications This research presents a new perspective for researches to understand the TQM–Performance relationship in the light of the contingency theory. However, the adopted sampling technique and the small sample size might limit the generalizability of the research findings. Practical implications This study provides useful insights for service organizations about the necessity of developing suitable structural platform for supporting their TQM efforts to boost their performance which, in turn, improves their competitiveness. Originality/value This research proposed and empirically validated how structural barriers play a significant role as moderators to the relationship between TQM implementation and organizational performance within service organizations context.
Article
In recent years, the daily increase in the application of the group decision-making approaches can be seen in the various areas such as facility location, supplier selection, energy schemes, project management, and performance evaluation. The group decision-making methods aggregate the individual preferences and present the best agreement using the mathematical models. On the other hand, best-worst method (BWM) is a novel multi-attribute decision-making (MADM) method which can solve the decision problems by a new perspective on the pairwise comparisons. So, in this paper, we extend a novel group decision-making method based on BWM (GBWM), which includes new attributes, under the three steps. Also, for the first time, we formulate two various mathematical models (M1 and M2) to calculate the optimal weights of the criteria. Then, we present some numerical instances to evaluate the proposed method and clarify how we can use it. In addition, we perform a comprehensive sensitivity analysis on the main parameters of the proposed method. Finally, we use GBWM to solve a real case study. The results show the acceptable performance of GBWM, besides the simple usage and the customization ability of the presented model.
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Purpose – The purpose of this research is to investigate the impact of hard total quality management (TQM) practices on operational performance dimensions of manufacturing organizations.
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Purpose The purpose of this paper is to explore and describe how research on quality management (QM) has evolved historically. The study includes the complete digital archive of three academic journals in the field of QM. Thereby, a unique depiction of how the general outlines of the field as well as trends in research topics have evolved through the years is presented. Design/methodology/approach The study applies cluster and probabilistic topic modeling to unstructured data from The International Journal of Quality & Reliability Management, The TQM Journal and Total Quality Management & Business Excellence. In addition, trend analysis using support vector machine is performed. Findings The study identifies six central, perpetual themes of QM research: control, costs, reliability and failure; service quality; TQM – implementation and performance; ISO – certification, standards and systems; Innovation, practices and learning and customers – research and product design. Additionally, historical surges and shifts in research focus are recognized in the study. From these trends, a decrease in interest in TQM and control of quality, costs and processes in favor of service quality, customer satisfaction, Six Sigma, Lean and innovation can be noted during the past decade. The results validate previous findings. Originality/value Of the identified central themes, innovation, practices and learning appears not to have been documented as a fundamental part of QM research in previous studies. Thus, this theme can be regarded as a new perspective on QM research and thereby on QM.
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In the recent era of globalisation and competitive scenario, quality plays a vital role in ensuring customer satisfaction. Total quality management (TQM) involves the implementation of appropriate tools/techniques to provide products and services to customers with best quality. In order to ensure the success of TQM practices in a modern automotive component manufacturing scenario, barriers and their mutual interactions need to be systematically analysed to enable practicing managers for effective deployment. In this context, this study depicts an interpretive structural modelling (ISM)-based approach to understand the mutual influence of TQM barriers. A total of 21 barriers have been identified for TQM practices and ISM model has been developed. The barriers are grouped under four categories (dependent, independent, autonomous and linkage) based on MICMAC analysis. The conduct of the study enabled the decision-makers to systematically analyse the influential barriers for effective deployment of TQM concepts in modern automotive component manufacturing, which is one of the rapidly growing sectors in the Indian scenario.
Article
The aim of this paper is to explore the role of Quality Management (QM) theory and practice using a contingency theory perspective. The study is grounded in the role of QM in improving strategic alignment within Small and Medium Sized Enterprises (SMEs) using Contingency Theory rather than adopting best practice approaches. An inductive theory building research methodology was used involving multiple case analyses of five SMEs, involving repeat interviews (n=45), focus groups (n=5) and document analysis. From the findings, it was found that Contingency Variables (strategy, culture, lifecycle and customer focus) and their respective typologies were found to interact with QM practices in helping to shape strategic alignment between the SMEs and their environments. This shaping process based on contingency approaches occurred in a manner unique to each SME and their respective environments rather than in an overarching best practice manner.
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Purpose – The purpose of the paper is to explore the impact of total quality management (TQM) factors on performance dimensions of service companies. Design/methodology/approach – A research project was designed in the Spanish services sector. Companies that had already participated in activities with regard to business excellence were randomly selected and approached through a structured questionnaire, yielding a sample of 151 responding companies. By analyzing TQM implementation and company performance through the exploratory factor analysis, specific TQM factors and performance dimensions are extracted. The TQM factors that significantly influence the performance dimensions are determined through multiple linear regression analyses. Findings – According to the findings, the factors describing TQM implementation in service companies concern quality practices of top management, employee quality management, process management, employee knowledge and education and customer focus. Similarly, the performance dimensions revealed concern financial performance, operational performance, customer satisfaction and product/service quality performance. The TQM factors concerning customers, employees and top management significantly affect the performance dimensions. Research limitations/implications – The subjective data were collected from quality managers of a small-sized sample of companies operating in a European Union country and belonging to different services sub-sectors. Based on these limitations, future research studies are recommended. Practical implications – By focussing on specific TQM factors, a service company can improve its performance dimensions. In doing so, it can lay the foundations not only to survive but to be competitive in the current global scenario that is characterized by an economic downturn. Originality/value – This paper describes a reliable TQM model that can be implemented in the services sector and a means by which a service company can improve its performance.
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Purpose – The purpose of this paper is to explore the challenges that face leaders when implementing business excellence programmes in the Jordanian public sector. Design/methodology/approach – The study adopted a content analysis approach to analyse the excellence assessment reports that have been produced by the King Abdullah II Centre for Excellence. The sample comprises ten public organisations which have participated in the King Abdullah Award for Excellence more than once and acknowledge in their reports that they have failed to achieve satisfactory results. Findings – The key challenges to effect the implementation of leadership criteria in the public sector in Jordan were found to be poor strategic planning, lack of employee empowerment, weaknesses in benchmarking performance, and a lack of financial resources, poor integration and coordination, and poor measurement system. Practical implications – This study proposes a conceptual model for the assessment of challenges that face managers when seeking to implement excellence in leadership in the Jordanian public sector. Originality/value – Leadership challenges in the public sector are generally widely studied, but it is important to gain a better understanding of how these challenges can be overcome. In comparison to many existing studies, this research has provided specific and detailed insights these organisational excellence challenges in the public sector and provides a conceptual model for use by other researchers into the future.
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This study was undertaken to identify factors needed for a successful implementation of a total quality management (TQM) programme in Mauritian food manufacturing companies (MFMC) and to evaluate their impact on operational performance (OP), quality performance (QP) and business performance (BP). Carrying out reliability test and validity tests like exploratory factor analysis with the data collected, valid and reliable constructs were determined. Using these constructs, a proposed model that consisted of the three performance measures; OP, QP and BP, and the identified success factors aggregated as TQM index was tested using structural equation modelling. Results showed that the constructs were valid and reliable, and all the bivariate combinations in the proposed model were significant (p < 0.05) and positive except between TQM index and BP, and between QP and BP (p > 0.05). Removing these two pathways made the model fit. Hence, TQM index did not have a direct and significant effect on BP in this study.
Article
In this paper, a new method, called Best-Worst Method (BWM) is proposed to solve multi-criteria decision-making (MCDM) problems. In an MCDM problem, a number of alternatives are evaluated with respect to a number of criteria in order to select the best alternative(s). According to BWM, the best (e.g. most desirable, most important) and the worst (e.g. least desirable, least important) criteria are identified first by the decision-maker. Pairwise comparisons are then conducted between each of these two criteria (best and worst) and the other criteria. A minimax problem is then formulated and solved to determine the weights of different criteria. The weights of the alternatives with respect to different criteria are obtained using the same process. The final scores of the alternatives are derived by aggregating the weights from different sets of criteria and alternatives, based on which the best alternative is selected. A consistency ratio is proposed for the BWM to check the reliability of the comparisons. To illustrate the proposed method and evaluate its performance, we used some numerical examples and a real-word decision-making problem (mobile phone selection). For the purpose of comparison, we chose AHP (analytic hierarchy process), which is also a pairwise comparison-based method. Statistical results show that BWM performs significantly better than AHP with respect to the consistency ratio, and the other evaluation criteria: minimum violation, total deviation, and conformity. The salient features of the proposed method, compared to the existing MCDM methods, are: (1) it requires less comparison data; (2) it leads to more consistent comparisons, which means that it produces more reliable results.