Article

A Single-Ply and Knit-Only Textile Sensing Matrix for Mapping Body Surface Pressure

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Abstract

Wearable sensing fabrics have great potential for applications such as human-computer interaction, motion monitoring, and human shape reconstruction. However, existing fabric sensors tend to sacrifice wearing comfort for sensing functionality, which restricts their application scenarios and hampers long-term usability due to poor wearability. To address this challenge, a novel fabric structure was designed to work with a flat knitting machine to realize a single-ply and knit-only textile pressure-sensing matrix. The sensing fabric has a sensing range of 0.255 to 35.65 kPa, with a maximum sensitivity of 0.72 kPa −1 . Although its sensing performance fluctuates under fatigue testing, washing and drying, folding, and stretching operations, it still supports use. It also has thermal comfort performance comparable to a regular T-shirt. We produced a pair of sensing shorts containing 256 sensing units and collected a total of 224,483 frames of data containing 18 postures from 6 participants. Posture classification using ResNet-18 achieved 88.2% accuracy.

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... Flexible pressure sensors have attracted significant attention as emerging sensing devices in recent years. Their exceptional wearability [1][2][3][4][5], biocompatibility [6,7], and adaptability to multi-scenario applications [8,9] demonstrate unique value across fields including human motion monitoring, human-machine interfaces, and bioinspired electronic skin [10][11][12][13][14]. Among prevalent sensor types (piezoresistive [15][16][17][18], capacitive [19][20][21], and piezoelectric [22][23][24]), piezoresistive pressure sensors stand out due to their high sensitivity (typically reaching several kPa −1 level), rapid response (<100 ms), and costeffective manufacturing, establishing them as a focal point in flexible sensing research. ...
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