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Retaining product value in post-consumer textiles: How to scale a closed-loop system

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... Given that nearly two thirds of global textile production capacity is located in Asia, a recent debate has emerged among European actors concerning the configurational decisions of the RSCs (Charnley et al., 2024;Sandberg and Pal, 2024). In other words, European RSC actors must decide whether to locate reverse operations in proximity to waste collection (i.e. ...
... In the context of textile-to-textile recycling technology, two primary approaches stand out: mechanical and chemical recycling. Mechanical recycling involves cutting and shredding fabrics to create new yarn, offering a sustainable alternative with lower energy usage compared to virgin fiber production (Charnley et al., 2024). An emerging innovation, "soft" mechanical recycling, enhances fiber quality and quantity by minimizing length reduction (McKinsey, 2022). ...
... Literature on F&T RSCs have tackled different topics such as mapping the main actors involved, identifying their barriers and drivers for further CE implementation (Zanjirani Farahani et al., 2022;Zhuravleva and Aminoff, 2021), exploring capabilities to facilitate CE implementation (Sandberg, 2023), and the process of value creation and appropriation (Sandberg et al., 2018). Although none of these studies have explicitly investigated RSC configurations, insight on RSC configurations can be deducted from the case study description (Charnley et al., 2024;Dissanayake and Pal, 2023;Jäämaa and Kaipia, 2022). ...
... Adopting a circular economy (CE) model in the fashion industry represents a significant paradigm shift aimed at extending the lifecycle of materials through recycling, reuse, and efficient resource management (Thinakaran et al., 2023;Suarez-Visbal et al., 2024). Moving away from the traditional "take-make-dispose" model, the CE approach promotes a system where materials are perpetually recycled, minimizing waste and enhancing resource efficiency (Moreau et al., 2017;Charnley et al., 2024). ...
... Despite growing consumer interest in sustainable clothing, significant hurdles remain in fully implementing circular practices. One major challenge is the limited availability of textile-to-textile (T-T) recycling facilities, which currently account for only a small fraction of global textile production (Charnley et al., 2024;de Hugo et al., 2022;Marques et al., 2020). To truly foster a sustainable fashion ecosystem, it is essential to expand the T-T recycling sector. ...
... Green practices that reduce material waste and integrate eco-friendly technologies are at the forefront of efforts to mitigate climate change (de Nariê Rinke Dias et al., 2022;Sinha et al., 2021;Akhtar & Suki, 2022). Circular fashion models that promote textile reuse and recycling offer strategies to minimize the industry's environmental footprint and enhance climate action efforts (Moreau et al., 2017;Charnley et al., 2024). ...
Chapter
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The relocation of textile and apparel manufacturing to the Global South has served as a double-edged sword, spurring economic development while simultaneously contributing to environmental degradation, thus creating a potentially irreparable imbalance that threatens the well-being of future generations in the region. This chapter offers a comprehensive exploration of environmental sustainability within the Textile and Apparel Global Value Chain (T&A GVC), with a particular focus on the critical role played by suppliers in the Global South. By leveraging a novel analytical GVC framework enriched with insights from international business (IB) and environmental justice (EJ) literature, this chapter seeks to address significant gaps in current research, especially the underutilization of these theoretical perspectives in the study of sustainability practices. Four key research gaps are identified: the limited integration of IB and GVC theories in sustainability studies, the underappreciated relevance of EJ principles in GVC analyses, the insufficient focus on the governance role of suppliers in the Global South, and the lack of incorporation of planetary boundaries in sustainability assessments. To bridge these gaps, this chapter introduces an innovative analytical GVC framework, with three extensions, that provides a holistic approach to understanding environmental sustainability within the T&A GVC. This framework facilitates a detailed examination of the six dimensions of GVCs—input-output structures, geographic and industrial reach, governance mechanisms, paths for upgrading, industry stakeholders, and institutional dynamics—emphasizing their interconnectedness and the complexity of promoting sustainability across the value chain. By advancing a framework that integrates diverse empirical and conceptual studies, this chapter makes a significant contribution to the literature. It challenges the traditional focus on lead firms and advocates for a more inclusive understanding of sustainability that incorporates the perspectives of suppliers from the Global South. The findings underscore the necessity of adopting a holistic approach to GVCs, one that concurrently considers economic, social, and environmental dimensions to achieve sustainable development. The chapter concludes by offering recommendations for future research and practical strategies for stakeholders, aligning environmental sustainability practices with the United Nations Sustainable Development Goals (UN SDGs).
... Current methods often exclude low-grade materials and natural fibres, focusing on high-quality synthetics like polyester. FFN+ is developing economically viable recycling solutions that reclaim materials from all types of textile waste, reducing reliance on virgin resources and mitigating pollution (Charnley et al. 2024). ...
Article
The environmental impact of textile fibres, particularly their contribution to pollution, has become a pressing concern. While synthetic fibres such as polyester shed microplastic fibres during washing and use, recent studies reveal that natural and semi-synthetic fibres also contribute to environmental pollution depending on material blends, weaving methods and the chemicals used. This case study considers the Future Fibres Network Plus (FFN+) which is a UK-based initiative dedicated to integrating environmental science into the heart of the fashion, apparel and textile industries. It aims to address these challenges by integrating environmental sciences into design and developing circular strategies to minimize fibre loss, reduce textile waste and mitigate ecological impacts across fibre life cycles. This article explores microfibre pollution, highlights the role of FFN+ and identifies gaps in research and opportunities for circular innovation.
... It should be further highlighted that post-consumer or household textile waste is more difficult to collect because it comes from many individual sources and must be separated from regular municipal waste to be of use [211]. A large portion of textile waste is currently still collected without separation from municipal waste. ...
Article
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The growing environmental impact of textile waste, fueled by the rapid rise in global fiber production, underscores the urgent need for sustainable end-of-life solutions. This review explores cutting-edge pathways for textile waste management, spotlighting innovations that reduce reliance on incineration and landfilling while driving material circularity. It highlights advancements in collection, sorting, and pretreatment technologies, as well as both established and emerging recycling methods. Smart collection systems utilizing tags and sensors show great promise in streamlining logistics by automating pick-up routes and transactions. For sorting, automated technologies like near-infrared and hyperspectral imaging lead the way in accurate and scalable fiber separation. Automated disassembly techniques are effective at removing problematic elements, though other pretreatments, such as color and finish removal, still need to be customized for specific waste streams. Mechanical fiber recycling is ideal for textiles with strong mechanical properties but has limitations, particularly with blended fabrics, and cannot be repeated endlessly. Polymer recycling—through melting or dissolving waste polymers—produces higher-quality recycled materials but comes with high energy and solvent demands. Chemical recycling, especially solvolysis and pyrolysis, excels at breaking down synthetic polymers like polyester, with the potential to yield virgin-quality monomers. Meanwhile, biological methods, though still in their infancy, show promise for recycling natural fibers like cotton and wool. When other methods are not viable, gasification can be used to convert waste into synthesis gas. The review concludes that the future of sustainable textile recycling hinges on integrating automated sorting systems and advancing solvent-based and chemical recycling technologies. These innovations, supported by eco-design principles, progressive policies, and industry collaboration, are essential to building a resilient, circular textile economy.
... Under the 2015 Paris climate agreement, many countries have committed to achieving Net Zero emissions by 2050 by transitioning towards more sustainable and circular production models (Abbate et al., 2024). These models aim to reduce reliance on virgin resources, to prolong the lifespan of garments and to shift towards renewable energy sources and less toxic materials (Ellen MacArthur Foundation, 2017;Charnley et al., 2024). This context has led to an increased interest in developing technologies to manage and recycle clothes at the end-of-life. ...
... These goals provide a roadmap for achieving a more sustainable future. Thus, the shift towards sustainability and circularity is not merely a trend but a fundamental imperative for the future viability of the fashion industry, necessitating collaborative efforts from all stakeholders across the supply chain (Charnley et al., 2024). ...
Article
The fashion industry is a significant driver of cultural, societal, and economic growth worldwide, but its traditional linear approach has led to negative environmental and social impacts. This study addresses the need to transition towards sustainable and circular practices by exploring the relationship between management strategies and behaviours across the fashion value chain. Through 10 semi-structured interviews with top industry decision-makers, thematic analysis revealed eight core themes, including collaborations, marketing strategies, product-related characteristics, education and awareness, business models, integration of technology, regulations and legislation, and strategic planning. The study provides targeted recommendations for stakeholders to promote a more sustainable and circular behaviour in the fashion industry. For instance, it emphasises strategic partnerships with suppliers, waste management companies, and consumers to minimise waste and promote circularity across the value chain. It urges the adoption of sustainable materials and eco-friendly designs for environmentally conscious consumers and encourages visual storytelling for transparency. Additionally, the study highlights the need for circular business models, recommending on-demand and made-to-measure manufacturing to align production with demand and reduce overproduction. Offering end-of-life strategies such as take-back programs, recycling initiatives, and repair services extends product lifecycles and creates sustainable value. Integrating advanced technologies such as digital IDs improves supply chain transparency and accountability. These actionable recommendations guided the development of a comprehensive framework for the practical application of sustainable and circular practices across the value chain, offering industry practitioners, researchers and policymakers effective strategies for driving impactful change within the fashion industry.
Chapter
The circular economy in textiles requires a transformative lifecycle, starting with design and emphasizing durability, long life, and reuse or recycling. Changes in consumer, public, industry, and authority preferences, such as product sharing, renting, or buying as a service, are necessary to increase utilization while maintaining economic viability. The textile sector has a significant environmental impact due to its linear and intricate nature, including the cultivation of natural fibers, spinning and sizing fabrics, fine-tuning, printing, and dyeing of finished products. The textile manufacturing process in Europe has a significant impact on agricultural land and the alteration of natural land, especially in relation to natural fibers like cotton. The textile industry accounts for 30–50% of greenhouse gas emissions from the supply chain, positioning textiles as the sixth most environmentally detrimental category among home products in the European Union. The establishment of a textile circular economy requires inventive corporate strategies, environmental practices, and legislative measures throughout the entire value chain. Circular economy principles encompass several stages of a product's life cycle, including design, production, marketing, consumption, waste management, reusing, and recycling. To achieve a sustainable transition, substantial modifications are required throughout all phases of the product's life cycle. The efficacy of circular business models heavily relies on the capabilities of the supply chain and network infrastructure. The integration of circular economy ideas into a company's long-term strategy and implementation necessitates a fundamental transformation inside the organization. Digital technologies, such as IT devices, robots, and mobile applications, have the potential to support a transition towards circular economy, improving product design, consumer engagement, and service offerings. Future studies should prioritize the use of digital technologies in the textile and garment industry, specifically in the domain of circular economy (CE), such as smart mirrors, 3D printing, and AI.
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There is no evidence-based discussion on the intended and unintended global social impacts, such as changes in employment, of the European Union's (EU) transition towards the Circular Economy (CE). Consequently, its ethical implications are nebulous. Therefore, this paper assesses CE-induced global employment shifts using the example of the apparel value chains of apparel imported to the EU from the top five exporting countries: China, Bangladesh, India, Turkey and Cambodia. The discussion of the results is based on the ethical framework for global transformative change that applies justice considerations on sustainability transitions. This paper is the first sector-specific quantitative study on the employment effects of the EU transition on a global scale, including ethical dimensions of those effects, as far as we are aware. Overall, this paper contributes to the broader discussion of CE-induced social effects of sustainability transitions. Its results indicate that employment could significantly decrease in low- to upper-middle-income countries outside the EU, in particular in labour-intense apparel production. Employment could increase in less-labour intense downstream reuse and recycling activities in the EU and second-hand retail in- and outside the EU. From an ethical perspective, the benefits and disadvantages of the circular transition seem to be unevenly distributed, with the main adverse effects to be carried by non-EU stakeholders.
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Purpose The purpose of this paper is to explore the drivers, inhibitors and enablers of creating a textile-to-textile recycling system in the Scandinavian fashion industry. It investigates the technology, innovation and systemic changes required to enable circular supply chains. Design/methodology/approach The research study uses a qualitative, interpretivist approach, drawing on in-depth semi-structured interviews with stakeholders in the Scandinavian fashion industry. Findings The main inhibitors to textile-to-textile recycling systems in the Scandinavian fashion industry are: limited technology which creates a challenge for separating materials; high costs of research and development and building the supporting logistics; complexity of supply chains including the multitude of stakeholders involved in product development. The enablers are design and use of new materials, increased garment collection and collaboration. This research suggests that sorting and recycling technology can be enhanced with the use of digital technologies, as this would create transparency, traceability and automatisation. Research limitations/implications The research is limited by a small sample size and lack of representation of all key stakeholder groups, which limits the ability to generalise these findings. However, as an exploratory study, the findings provide insights that can be further tested in other contexts. Originality/value Understanding of textile-to-textile recycling is emerging both theoretically and practically, however, there is still much that is not understood. This research contributes to furthering understanding of how technology, collaboration and systemic change in the fashion industry can support opportunities for textile-to-textile recycling, thereby aligning with circular economy principles.
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Conceptually Cleaner Production seeks to integrate the continuous utilization of deterrent environmental approaches to processes, products and services aiming to rise efficiency and to minimize the risks to people and environment. Extant literature has shown that the implementation of Cleaner Production practices brings as a result economic and environmental gains. Nevertheless, very few studies link those savings to the Sustainable Development Goals, reason why this research aims to evaluate if the economic and environmental advantages coming from Cleaner Production adoption in the textile industry contributed to the Sustainable Development Goals. This was done through extensive review of the literature, complemented by the proposal of a theoretical framework confirmed through the development of two case studies. As a result, it was concluded that the adoption of Cleaner Production practices in Brazilian textile industries through technological innovation made it possible to highlight the economic and environmental gains relating those to Sustainable Development Goals 9, 12 and 15.
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World fibre production has been rising continuously over last decades and a tremendous increase is expected in the near future. The major portion of fibres goes to the textile industry whose main output streams are apparel and home textiles. With the transformation of these textile products from a basic human need to fashion items, their lifetime before disposal is steadily declining, while at the same time the complexity of their material composition is increasing. As a matter of fact, the amount of disposed items is increasing distinctively and the issue of a proper handling of end-of-life textiles is becoming more important. The objective of this mini review is, first to give a brief overview of the already available textile recycling methods, and subsequently it will discuss innovative developments of new recycling processes in the textile recycling sector. A special focus of this review lies on the emerging field of biochemical fibre recycling processes, which could become a major step on the way to a circular economy in the textile processing chain. Owing to the high selectivity of bio-catalysts, enzymes, these processes could be used to remove a specific fibre material from multi-component textiles. As the complexity of textiles is reduced, the recyclability is increased.
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The circular economy concept is much discussed in the European Union (EU), but only limited progress has been accomplished so far regarding its implementation. Most scholarly studies blame this on various technological barriers. Our work rebuts these studies. We present the first large-N-study on circular economy barriers in the EU (208 survey respondents, 47 expert interviews). We find that cultural barriers, particularly a lack of consumer interest and awareness as well as a hesitant company culture, are considered the main circular economy barriers by businesses and policy-makers. These are driven by market barriers which, in turn, are induced by a lack of synergistic governmental interventions to accelerate the transition towards a circular economy. Meanwhile, not a single technological barrier is ranked among the most pressing circular economy barriers, according to our research. Overall, our work suggests that circular economy is a niche discussion among sustainable development professionals at this stage. Significant efforts need to be undertaken for the concept to maintain its momentum.
Book
An increasing amount of waste is generated each year from textiles and their production. For economic and environmental reasons it is necessary that as much of this waste as possible is recycled instead of being disposed of in landfill sites. In reality the rate of textile recycling is still relatively low. On average, approximately ten million tonnes of textile waste is currently dumped in Europe and America each year. Considering the diversity of fibrous waste and structures, many technologies must work in concert in an integrated industry in order to increase the rate of recycling. Recycling in textiles shows how this can be achieved. The first part of the book introduces the subject by looking at the general issues involved and the technologies concerned. Part Two explores the chemical aspects of textile recycling. Part Three focuses on recycled textile products, including nonwovens and alternative fibres. Finally, the last part of the book discusses possible applications of recycled textiles, including using recycled products in the operating theatre, for soil stabilisation and in concrete reinforcement. Recycling in textiles presents several promising technologies and ideas for recycling systems. This is the first book of its kind to bring together textile recycling issues, technology, products, processes and applications. It will prove an invaluable guide to all those in the industry who are now looking for ways to recycle their textile waste.
The State of Fashion
  • Amed Imran
  • Balchandani Berg Achim
  • Hedrich Anita
  • Rolkens Saskia
  • Felix
Amed Imran, Berg Achim, Balchandani Anita, Hedrich Saskia, Rolkens Felix, Young Robb, Jensen Jakob, & Peng Althea. (2021). The State of Fashion 2021.
Fibersort: recycled post-consumer textiles. An industry perspective
  • Interreg
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