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Effects of elevated pressure on thermochemical states of turbulent flame-wall interaction studied by multi-parameter laser diagnostics

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Thermochemical states of a turbulent, lean premixed dimethyl ether/air flame were assessed for the first time using simultaneous measurements of gas temperature T, CO2 and CO mole fractions with locations as close as 120 μm above the quenching wall. This is realized by combined dual-pump coherent anti-Stokes Raman spectroscopy (DP-CARS) and two-photon laser-induced fluorescence (LIF) of CO. In addition to thermochemical states, the flow and flame dynamics were measured separately using a combined two component particle image velocimetry (PIV) and planar LIF of the OH radical at high (4 kHz) and low (50 Hz) repetition rates. The data from the independent measurements was linked by the instantaneous flame front topologies, determined by the qualitative OH-LIF in both experiments. The grid-generated turbulence intensity was found to be relatively low in the bulk flow (∼4.5%, streamwise velocity component) with the turbulent flame classified within the regime of wrinkled flamelets (w′/sL between 0.3 and 0.75, for streamwise velocity component). The flame-wall interaction could be assigned to either a side-wall quenching (SWQ)-like (∼50%) or a head-on quenching (HOQ)-like scenario (∼50%), with a transition between these scenarios taking place within a few milliseconds. The thermochemical states depend significantly on whether a SWQ-like or a HOQ-like scenario is present. Here, the thermochemistry of the SWQ-scenario is studied in detail, and three zones, A, B, C, could be distinguished in the state space on the basis of the (CO2,T) correlations. Zone A is characterized by strong wall heat losses and mixing influences, while zone B features less pronounced wall heat losses and mixing processes. In zone C the impacts of turbulence almost completely disappear and conditions comparable to a laminar near-wall flow are observed. The distinguishability of the three zones in the (CO,T) or (CO,CO2) correlations is less clear, which underlines the importance of the additional CO2 measurement in the DP-CARS methodology.
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Design of efficient, downsized piston engines requires a thorough understanding of transient near-wall heat losses. Measurements of the spatially and temporally evolving thermal boundary layer are required to facilitate this knowledge. This work takes advantage of hybrid fs/ps rotational coherent anti-Stokes Raman spectroscopy (HRCARS) to measure single-shot, wall-normal gas temperatures, which provide exclusive access to the thermal boundary layer. Phosphor thermometry is used to measure wall temperature. Measurements are performed in a fixed-volume chamber that operates with a transient pressure rise/decay to simulate engine-relevant compression/expansion events. This simplified environment is conducive for fundamental boundary layer and heat transfer studies associated with engine-relevant processes. The thermal boundary layer development and corresponding heat losses are evaluated within two engine-relevant regimes: (1) an unburned-gas regime comprised of gaseous compression and (2) a burned-gas regime, which includes high-temperature compression and expansion processes. The time-history of important boundary layer quantities such as gas / wall temperatures, boundary layer thickness, wall heat flux, and relative energy lost at the wall are evaluated through these regimes. During the mild unburned-gas compression, Tcore increases by 30 K and a thermal boundary layer is initiated with thickness δT ~ 200 μm. Wall heat fluxes remain below 6 kW/m², but corresponds to ~6% energy loss per ms. In the burned-gas regime, Tcore resembles adiabatic flame temperatures, while Twall increases by 16 K. A thermal boundary layer rapidly develops as δT increases from 290 to 730 μm. Energy losses in excess of 25% occur after flame impingement and slowly decay to ~10% at the end of expansion. Measurements also resolve thermal mixing of fresh- and burned gases during expansion, which yield strong temperature reversals in the boundary layer. Findings are compared to canonical environments and demonstrate the transient thermal boundary nature during engine-relevant processes.
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Thermochemical interaction – represented by CO mole fraction and gas phase temperature measurements – between flame and cooling air is investigated in a close-to-reality effusion-cooled single sector model gas turbine combustor. To investigate the influence of effusion cooling air mass flow on the thermochemical state, a parametric study is conducted. Temperature measurements are performed using ro-vibrational N2 coherent anti-Stokes Raman spectroscopy (CARS). CO mole fraction is measured by means of quantitative CO two-photon laser-induced fluorescence (CO-LIF) using a temperature dependent calibration acquired in an adiabatic pressurized laminar flame. Significantly different thermochemical states are observed in the inner and outer shear layer of the swirl stabilized flame. Within the primary zone, increasing cooling air mass flow leads to decreased CO concentrations. Close to the effusion cooled liner, the interaction varies with axial coordinate. In the outer recirculation zone, increased CO mole fractions were measured with increasing cooling air mass flow, indicating occurrence of chemical quenching in the late oxidation branch in the CO-T diagram. Further downstream, processes are dominated by mixing and CO concentrations decrease with the amount of supplied effusion cooling air. To our best knowledge, this is the first time that these effects has been shown experimentally.
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Near-wall transient heat transfer and flame–wall interaction (FWI) are topics of great importance in the development of downsized internal combustion (IC) engines and gas turbine technology. In this work we perform measurements using 1D hybrid fs/ps rotational CARS (HRCARS), thermographic phosphors (TGP) and CH* imaging in an optically-accessible chamber designed to study transient near-wall heat transfer processes relevant to IC engine operation. HRCARS provides single-shot gas-phase temperatures (40 µm spatial resolution and up to 3 mm wall-normal distances), while thermographic phosphors measures wall temperature and CH* measures the flame front position. These simultaneous measurements are used to resolve thermal boundary layer (TBL) development and associated gaseous heat loss for three important processes of gas–wall interactions: (1) an unburned-gas polytropic compression process, (2) FWI, and (3) post-flame and gas expansion processes. During a mild polytropic compression process, measurements emphasize that even a relatively small wall heat flux (≤5 kW/m²) yields an appreciable temperature stratification through a developing TBL. During FWI, thermal gradients induced by the flame are resolved within the TBL. Gases closest to the wall (y<0.2 mm) continue to experience thermal loading from polytropic compression until the flame is within ∼1.4 mm from the wall. Immediately afterwards, the wall first senses the flame as the wall temperature begins to increase. During FWI, gas temperatures up to 1150 K impinge on the wall, producing peak wall heat fluxes (620 kW/m²) and the wall temperature increases (ΔTwall=14 K). Gaseous heat loss in the post-flame gas occurs rapidly at the wall, yielding a TBL of colder gases extending from the wall as wall heat flux slowly decreases. HRCARS further captures the rapid cooling of gases in the TBL and core-gas during the mild expansion and exhaust process.
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A detailed investigation on flame structures and stabilization mechanisms of confined high momentum jet flames by 1D-laser Raman measurements is presented. The flames were operated with natural gas (NG) at gas turbine relevant conditions in an optically accessible high pressure test rig. The generic burner represents a full scale single nozzle of a high temperature FLOX® gas turbine combustor including a pilot stage. 1D-laser Raman measurements were performed on both an unpiloted and a piloted flame and evaluated on a single shot basis revealing the thermochemical states from unburned inflow conditions to burned hot gas in terms of average and statistical values of the major species concentrations, the mixture fraction and the temperature. The results show a distinct difference in the flame stabilization mechanism between the unpiloted and the piloted case. The former is apparently driven by strong mixing of fresh unburned gas and recirculated hot burned gas that eventually causes autoignition. The piloted flame is stabilized by the pilot stage followed by turbulent flame propagation. The findings help to understand the underlying combustion mechanisms and to further develop gas turbine burners following the FLOX® concept. Together with the connected papers A, B and D, the results form a unique and comprehensive data set for the validation of numerical simulation models.
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This study is focused on the characterization of wall heat fluxes and its influence upon CO formation/oxidation within atmospheric flames in a side-wall quenching geometry. The influence of different wall temperatures ranging between 330 K and 670 K is compared for stoichiometric methane and dimethyl ether (DME) flames. Coherent anti-Stokes Raman spectroscopy (CARS) and two-photon laser induced fluorescence (LIF) of the CO molecule are used to determine pointwise gas phase temperatures and CO concentrations. Simultaneously, wall temperatures are measured using one-dimensional phosphor thermometry and flame front positions are identified by planar OH-LIF imaging. Wall heat fluxes are estimated from measured gas and wall temperatures. For increasing wall temperatures, quenching distances decrease significantly and the maximum wall heat fluxes rise in the quenching region. Additionally, thermochemical states are analysed using CO/T scatter plots. Compared to one-dimensional unbounded laminar flame calculations, the CO/T dependencies are altered significantly by the presence of a wall. Very close to the wall, for methane/air flames and to a lesser extent for DME/air flames at y = 100 µm, the CO formation branch is shifted towards lower temperatures. In contrast, in the entire near-wall region the CO oxidation branch is shifted to lower temperatures for both fuels. One-dimensional premixed flame calculations accounting for enthalpy losses indicate that the heat loss to the wall is the most likely cause rather than different chemical reaction pathways. Studying the impact of turbulence, both the CO formation and oxidation branch are shifted to lower temperatures in state space. Additionally, an increasing number of intermediate CO mole fractions is observed filling the state space in between both branches. The analysis of turbulent integral time scale derived from PIV data indicates that this phenomenon is dominated by heat transfer, which is enhanced by turbulence.
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Flame-wall interactions (FWI) of laminar premixed methane-air flames at atmospheric pressure are studied using various laser diagnostic methods. Velocity fields and flame front locations are measured simultaneously by two-component particle image velocimetry (PIV) and planar laser induced fluorescence (LIF) of the OH-radical. Coherent anti-Stokes Raman spectroscopy (CARS) and two-photon LIF of the CO molecule are used to determine temperatures and CO concentrations. The FWI process is investigated using a generic burner setup with well-defined boundary conditions, where one branch of a V-shaped flame interacts with a water-cooled stainless steel wall, corresponding to a sidewall quenching (SWQ) geometry. FWI is studied for equivalence ratios of ϕ = 0.83, 1.0 and 1.2. The quenching distance of the flames is determined using two different methods. Additionally, the near wall behavior of the flame consumption speed is analyzed and compared with that of a freely propagating laminar flame. Thermochemical properties are analyzed using CO/T-state diagrams. Comparison to one-dimensional laminar flame calculations undisturbed by the presence of a wall highlights the severe impact upon thermochemical states. Comparing characteristic time scales of heat transfer processes to chemical processes indicates that diffusion rather than chemical reaction processes is the reason for these observations.
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Ultrabroadband coherent anti-Stokes Raman spectroscopy (CARS) has been developed for one-dimensional imaging of temperature and major species distributions simultaneously in the near-wall region of a methane/air flame supported on a side-wall-quenching (SWQ) burner. Automatic temporal and spatial overlap of the ∼7 fs pump and Stokes pulses is achieved utilizing a two-beam CARS phase-matching scheme, and the crossed ∼75 ps probe beam provides excellent spatial sectioning of the probed location. Concurrent detection of N2, O2, H2, CO, CO2, and CH4 is demonstrated while high-fidelity flame thermometry is assessed from the N2 pure rotational S-branch in a one-dimensional-CARS imaging configuration. A methane/air premixed flame at lean, stoichiometric, and rich conditions (Φ = 0.83, 1.0, and 1.2) and Reynolds number = 5000 is probed as it quenches against a cooled steel side-wall parallel to the flow providing a persistent flame–wall interaction. An imaging resolution of better than 40 µm is achieved across the field-of-view, thus allowing thermochemical states (temperature and major species) of the thermal boundary layer to be resolved to within ∼30 µm of the interface.
Conference Paper
WIDECARS measures temperature and mole fractions of most of the major species in ethylene–air flames. One of the issues in implementing this technique is fitting the experimental spectra to theory to obtain flame conditions (temperature, species mole fractions). Individual spectra contain many species resonances, and theory is slow to compute. Libraries of precalculated spectra can be used, but a library of sufficient density for accurate interpolation is large given the many variables. A new fitting algorithm is presented which utilizes a less-dense library, and additional spectra are calculated during fitting to maintain accuracy. The iterative convergence method converts the problem of minimizing fit error, which converges slowly, to a zero finding problem, which converges reliably, rapidly, and accurately to best fit. Various practical fitting issues, such as the effects of dye laser mode noise and variability, phase-matching efficiency, and shifts of the spectrum on the spectrometer are addressed. The technique is demonstrated in the analysis of experimental measurements in an equivalence ratio 2.1 ethylene–air flame above the surface of a McKenna burner. Precision errors because of experimental and fitting effects are discussed. Copyright © 2015 John Wiley & Sons, Ltd.
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This review discusses the role of laser diagnostics in combustion science and technology. In its first part, it may guide understanding of advanced diagnostic methods, and is particularly helpful for non-specialized experimentalists. Various challenges for future developments and applications of optical combustion diagnostics are highlighted. In the second part of this review, flame-wall interactions are selected for a more in-depth discussion. Flame-wall interactions are scientifically interesting and are of great importance to any enclosed practical combustion process. Following a description of current understanding, the focus is on using optical diagnostics to probe thermal, fluidic, and chemical properties of head-on and sidewall quenching. The review ends with a discussion of issues and implications for future experimental research and specific diagnostic needs.
Article
This paper reports on simultaneous measurement of temperature and CO concentration in atmospheric methane/air jet flames impinging vertically against a water-cooled stainless-steel wall. Flame–wall interactions are investigated for statistically stationary flames and propagating flames, representing the recognized case of head-on quenching. Instantaneous temperatures are determined using nanosecond coherent anti-Stokes Raman spectroscopy of nitrogen (CARS); CO concentrations are measured using two-photon laser-induced fluorescence (LIF). Statistically stationary flames are investigated in a parametric study for equivalence ratios (0.83 < ϕ < 1.2) and two turbulence intensities. Surface temperatures were measured using phosphor thermometry (TP). Extrapolation of the gas phase to the wall temperature allows estimation of the error in determining the wall position. For transient flame–wall interactions flames are initiated by a laser-spark 27 mm below the wall and propagate against the wall. Head-on flame quenching is studied in these cases for 0.83 < ϕ < 1.0. Quenching distances and maximum wall heat fluxes are derived from the quantitatively measured gas phase temperatures. Conditional statistics are deduced from 200 individual quenching events and are analyzed for distance from the wall. Enthalpy losses of the flame to the wall severely impact the thermo-chemical state, causing significant deviation from stationary conditions. Spatial and temporal profiles of the transient flames are also investigated. The quenching layer is found to be in the range of 0.17–0.32 mm with corresponding dimensionless quenching distances between 0.38 and 0.68. During transient flame quenching the wall heat flux is enhanced by a factor of two and reaches values ranging from 0.24 to 0.48 MW/m2. The normalized quenching heat flux is found to be 0.29 for lean and 0.52 for stoichiometric methane/air flames. These values are in agreement with experimental studies that used very different measurement techniques and with results from direct numerical simulations (DNS) reported in the literature.
Article
Temperature profile measurements were performed on laminar flame fronts propagating head-on towards a spherical obstacle. The profiles were measured at several points in time during approach in order to study the time-dependent quenching process intensively. The measurements were executed in confined combustions of premixed CH4/air and CH3OH/air at stoichiometry and in a pressure range of 0.5<p≤1 bar. The optical temperature measuring technique is based on the spark induced fluorescence (SIF) already successfully used at freely propagating flame fronts. As a result, head-on quenched flame fronts do not stop ahead of the obstacle in a distance equal to the flame front thickness, but touch the surface very closely. The front thickness at p=1 bar is in the range of 0.5 mm. According to existing theories, in this region the flame temperature should fall to wall temperature, but at the nearest distance where temperature measurements could be executed, at d≤70 μm, temperatures T>1000 K were determined. Heat-transfer coefficients of the transition gas phase-wall could be evaluated from the temperature gradient near the wall. The values lie around α≈50 W/m2K. Since the flame velocity tends toward the burning velocity Su as it approaches the wall, because the velocity of the unburnt gas goes to zero, measurements of Su were possible as well as measurements of the flame front thickness, as long as the front was still unquenched. The measured values are in agreement with literature data.
Article
Raman-scattering measurements have been performed to investigate the effect of flame/wall interactions on unburned hydrocarbon emissions. An impervious cold (isothermal) flat wall was placed perpendicular to a laminar premixed propane/air flame, stabilized on a heat-sink-type one-dimensional-flame burner. A conventional spontaneous-Raman-scattering apparatus was utilized to obtain high-spatial-resolution data in the vicinity of the wall-burner interface. Spatial scans were obtained by translating the burner assembly with micrometer screws. Nitrogen number densities were determined by measuring Q-branch Raman spectra and by applying computer-generated corrections. The resultant densities were converted to temperatures by utilizing the isobaric nature of the flame. 4 refs.
Article
A parametric study of the structure of the side wall quench layer has been performed. An atmospheric pressure premixed hydrocarbonair flame was stabilized on a porous sintered bronze disk and flat plate was located perpendicular to the undisturbed flame. Spontaneous Raman spectroscopy was used to measure temperature and hydrocarbon number densities, with emphasis on the near wall fields. A propane flame with a cooled copper side wall at fuel lean stoichiometric ratio φ = 0.87 was studied as a nominal case. Various combinations of stoichiometry (φ = 0.69, 0.87, 1.0), fuel species (propane, butane, ethylene), and wall conditions (cooled copper, platinum, and Teflon and heated cast iron) were studied.
Article
Quenching of laminar premixed iso-octane flames at cold walls is studied using detailed kinetics. Previous investigations of flame quenching used low-molecular-weight fuels such as methane, methanol, and acetylene. For these fuels postquench oxidation of hydrocarbons is very fast and the amount of intermediate hydrocarbons in the quench layer is low compared to the amount of unreacted fuel. However, this does not hold true for more complex, higher-molecular-weight fuels which exhibit different characteristics, leading to higher levels of intermediate hydrocarbons in the quench layer than for unreacted fuel. Oxidation is considerably slower, resulting in very high levels of unburned hydrocarbons in comparison to the simple, low-molecular-weight fuels. In this study calculations are performed with iso-octane for pressures of 1, 5, 10, and 20 atm, initial temperatures of 300, 400, and 500 K, and equivalence ratios of 0.9, 1.0, and 1.1. The oxidation of intermediate hydrocarbons predominantly controls the overall evolution of unburned hydrocarbons. Thus, the use of global chemistry appears to be inadequate to describe quenching of more complex fuels. The influence of the Soret effect which is often neglected in flame studies is investigated in terms of postquench oxidation. A short mechanism for iso-octane applied previously to flame propagation was found to be inadequate to describe the hydrocarbon evolution after quenching. Especially for low pressures, agreement is not satisfactory. It is shown that by adding a small number of species and reactions to the reduced mechanism, results are improved, leading to better agreement between the detailed and the short mechanism in its extended version.
Conference Paper
Laminar flame quenching at the cold wall of a combustion chamber has been studied, using a numerical model to describe the reactive flow. The model combines an unsteady treatment of the fluid mechanics and a detailed chemical kinetic reaction mechanism. Fuels considered included both methane and methanol. The one-dimensional case of flame propagation perpendicular to the wall was studied. Two reference cases are described in detail for flame quenching at 10 atmospheres pressure and a wall temperature of 300/sup 0/K with stoichiometric mixtures of methane-air and methanol-air. In each case a conventional laminar flame propagates toward the wall, approaching to within a distance determined by the thermal flame thickness. Chemical kinetic factors, particularly differences between the temperature dependence of radical recombination reactions and conventional chain branching and chain propagation reactions, are shown to be responsible for quenching the flame near the wall. The flame stagnates, but fuel remaining near the wall diffuses out of the boundary region and is rapidly oxidized away from the wall. Subsequent model calculations demonstrate the effects of variations in pressure, fuel-air equivalence ratio, wall temperature, and type of fuel. Computed results from these methane and methanol flame quenching models indicate that the total unburned hydrocarbon content is considerably smaller than is commonly beleived and that thermal wall quenching may not be the major source for hydrocarbon emissions from internal combustion engines at near-stoichiometric conditions.
Article
We report measurements of the temperature- and species-dependent cross sections for the quenching of fluorescence from the B 1Σ+(v = 0) state of CO. Cross sections were measured for gas temperatures ranging from 293 K to 1031 K for quenching by H2, N2, O2, CO, H2O, CO2, CH4, He, Ne, Ar, Kr, and Xe. The CO B 1Σ+(v = 0) state was populated via two-photon excitation (B 1Σ+←←X 1Σ+), and the B 1Σ+→A 1Π fluorescence was collected. Quenching cross sections were determined from the dependence of the fluorescence-decay rate on quencher-gas pressure. The temperature dependence of the cross sections is well described by a power law for all but the two weakest quenchers, He and Ne. © 2002 American Institute of Physics.
Article
Flame propagation and extinction near a solid surface have been investigated. The flow configuration chosen was an impinging reactant jet and the flame was stabilised around the stagnation point. An interesting phenomenon of alternative combustion modes under exactly the same cold flow condition has been observed, namely the so called “disc-like” and “ring-like” flames. The two flames can be established in a controlled manner dependent on how the flame was ignited. The alternative combustion modes demonstrate the complex nature of flame propagation in the vicinity of a solid surface. Besides global observation and measurement of flame propagation and extinction, a high speed laser sheet tomography technique has also been employed to investigate further into the disc-like flame case studied. Detailed local flame extinction (identified by the reactant touching the water cooled surface) has been resolved by the high speed laser sheet tomography technique. The time resolved images also indicate that local flame extinction will not necessary lead to global flame extinction and the extinguished part can be reignited as long as there is enough hot product from which flame propagation can occur. Time resolved global flame extinction data has also been obtained by the same technique.
Article
Experimental investigations of the head-on quenching of a laminar methane flame have produced conflicting statements about the magnitude of the wall heat flux during quenching and its trend with respect to wall temperature. The current theoretical formulations fail to predict the correct behavior. We have been studying the head-on quenching of a laminar, stoichiometric methane flame at atmospheric pressure in a range of wall temperatures between 300 K and 600 K using numerical simulation. To this end we solved the fully compressible, one-dimensional Navier-Stokes equations with detailed mechanisms for kinetics and diffusion (including cross-transport effects, i.e., Soret and Dufour effect). Four different chemical schemes (two where only the C1 path is included and two that contain also the C2 path) were used in order to minimize uncertainties resulting from different descriptions of the chemical kinetics and to investigate the influence of the C2 chemistry. The wall is considered as chemically inert. Points of interest were the variation of the wall heat flux with wall temperature, as well as the time evaluation of species mass fractions, net heat release rates per species, and detailed reaction rates during quenching at wall temperatures of 300 K and 600 K.
Article
A detailed understanding of transport phenomena and reactions in near-wall boundary layers of combustion chambers is essential for further reducing pollutant emissions and improving thermal efficiencies of internal combustion engines. In a model experiment, the potential of laser-induced fluorescence (LIF) was investigated for measurements inside the boundary layer connected to flame-wall interaction at atmospheric pressure. Temperature and species distributions were measured in the quenching boundary layer formed close to a cooled metal surface located parallel to the flow of a premixed methane/air flat flame. Multi-line NO-LIF thermometry provided gas-phase temperature distributions. In addition, flame species OH, CH2O and CO were monitored by single-photon (OH, CH2O) and two-photon (CO) excitation LIF, respectively. The temperature dependence of the OH-LIF signal intensities was corrected for using the measured gas-phase temperature distributions. The spatial line-pair resolution of the imaging system was 22μm determined by imaging microscopic line pairs printed on a resolution target. The experimental results show the expected flame quenching behavior in the boundary layer and they reveal the potential and limitations of the applied diagnostics techniques. Limitations in spatial resolution are attributed to refraction of fluorescence radiation propagating through steep temperature gradients in the boundary layer. For the present experimental arrangements, the applied diagnostics techniques are applicable as close to the wall as 200μm with measurement precision then exceeding the 15–25% limit for species detection, with estimates of double this value for the case of H2CO due to the unknown effect of the Boltzmann fraction corrections not included in the data evaluation process. Temperature measurements are believed to be accurate within 50K in the near-wall zone, which amounts to roughly 10% at the lower temperatures encountered in this region of the flames.
Conference Paper
A 1D laser Raman system for the simultaneous measurement of the major species concentrations, mixture fraction, and temperature in gas turbine-like flames is presented. The adaptation of the measuring technique to the test rig and the particular challenges of the measurements are described. The gas turbine model combustor was operated with natural gas and preheated air at pressures of 2 and 10 bar. The measurements characterized the mixing and reaction progress and revealed strong effects of turbulence-chemistry interactions with large deviations from chemical equilibrium. The single-shot data obtained along the imaged line of 7 mm allowed the investigation of spatial correlations. Together with the results from further measurements with different methods, the Raman data form an experimental data base that is used for the validation of LES simulations.
Article
A novel design of “laser” is described which produces a modeless output giving a continuous spectral distribution and a continuously variable bandwidth. Efficiencies and bandwidths are obtained comparable to convetional laser pumped dye laser. The device is suitable for studies of laser bandwidth effects in resonant interactions and nonlinear processes using high power pulsed lasers.