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PHYSICO-CHEMICAL PROPERTIES OF AMORPHOUS COBALT-BASED ALLOYS: A REVIEW

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... В більшості аморфних металічних сплавів дійсно існує ближній порядок, тобто порядок розміщення ближчих сусідів атомів, але відсутній дальній порядок. Наслідками такої аморфної структури виступають незвичайні магнітні, механічні, електричні властивості та корозійна тривкість (Badawy et al., 2000;Hasegawa, 2004;Ackland et al., 2018;Burkov & Chigrin, 2018;Louzguine-Luzgin et al., 2018;Vasić et al., 2018;Zhao et al., 2019;Boichyshyn et al., 2020;Liao et al., 2021;Lopachak & Boichyshyb, 2023;Nykyruy et al., 2023). Ці матеріали проявляють високу механічну твердість та міцність при розтязі, в ряді випадків мають близький до нуля коефіцієнт теплового розширення. ...
... Аморфні метали і сплави повинні бути дуже тривкими до корозії за рахунок хімічної однорідності. Багаточисельні дослідження (Badawy et al., 2000;Ackland et al., 2018;Burkov & Chigrin, 2018;Vasić et al., 2018;Boichyshyn et al., 2020;Lopachak & Boichyshyb, 2023) показали, що аморфні сплави на основі Co, які містять Cr і P, володіють дуже високою корозійною тривкістю в різних агресивних середовищах. Вони також, практично, не піддаються піттинговій корозії, навіть при анодній поляризації в розчинах натрій хлориду. ...
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Fe64Co16Zr10B10amorphous alloy prepared by a single roller melt spinning was annealed under isothermal treatment at temperatures ranging from 550 to 650°C in a vacuum. Phase evolution and magnetic characteristic of Fe64Co16Zr10B10amorphous alloy were investigated in detail by combining X-ray diffraction, transmission electron microscopy, scanning transmission electron microscopy/energy dispersive spectroscopy, and vibrating sample magnetometer. At 550°C, the metastable intermediate α-Mn type phase precipitates, as well as an α-Fe(Co) phase. At 575°C, only metastable α-Mn type phase is observed. Scanning transmission electron microscopy/energy dispersive spectroscopy indicates that the α-Mn type nanocrystals contain Fe, Co, and Zr. More Zr is at the interface between the nanocrystals and the amorphous matrix. There is little change in Co concentration among the remaining amorphous matrix, the nanocrystals, and the interface between the nanocrystals and the amorphous matrix. With a further increase in annealing temperature, the crystallization volume fraction of the α-Mn type phase decreases, and the crystallization volume fraction of the α-Fe(Co) phase increases accordingly. Coercivity of Fe64Co16Zr10B10alloy undergoes a sharp rise above 550°C and a sharp decline above 600°C.
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In the present study, the liquidus temperature, mixing enthalpy, and atomic mismatch factor are used to predict and empirically evaluate the amorphisation capability of Co-Fe-B alloys fabricated by melt spinning. Based on this approach, five out of seven alloys have an amorphous structure, confirming the capability of the proposed model in predicting the alloy compositions with higher amorphisation ability in a ternary alloy system in the absence of any costly elements, such as Nb, Mo and Zr. X-ray diffraction, TEM and Mössbauer results show that the other two alloys exhibit different in-situ crystallisation behaviour. In one case, only the free-side crystallises, whereas the crystallisation occurs through the entire thickness of the ribbon in the other alloy. The lower amorphisation ability exhibited by these alloys in relation to the predictive parameters has been evaluated. Additionally, there is a strong correlation between amorphisation ability and crystallisation behaviour of alloys. Alloys, which crystallise through eutectic mode, are more likely to exhibit high amorphisation capability, whereas crystallisation via the primary mechanism can be the sign of lower amorphisation ability. The output of the alloy design process is five amorphous alloys compositions, among which one is magnetically ultra-soft, Hc = 2.9 A/m; a surface crystalline alloy, with a low coercivity and higher value of anisotropy field compared to amorphous samples; and a nanocrystalline sample with a very high saturation flux density, Bs = 1.57 T. The surface crystallisation can eliminate the need for inducing transverse anisotropy by magnetic annealing. Therefore, optimising the alloy composition through this method can be a universal strategy of composition design for the fabrication of alloys with excellent properties, to be utilised in both high-Bs and low-Hc applications.
Article
Crystallization kinetics of rapidly quenched Fe-Sn-B alloys under non-isothermal conditions were studied using differential scanning calorimetry. Formation of crystalline phases was analyzed by X-ray diffraction. Nominal chemical compositions were Fe81Sn7B12, (Fe3Co1)81Sn7B12 and (Fe81Sn7B12)99Cu1. Alloys were prepared by planar flow casting in the form of ribbons approximately 20 µm thick and 6 mm wide. Mechanism of crystallization was studied under framework of the Johnson-Mehl-Avrami-Kolmogorov model. Alloys exhibit two stages of crystallization. Results show decrease in activation energy of the first stage of crystallization with addition of Cu and increase with addition of Co. Crystallization mechanism of the first stage of crystallization for Fe81Sn7B12 and (Fe81Sn7B12)99Cu1 alloy starts as growth with increasing nucleation rate and continues as growth with decreasing nucleation rate. Addition of Co changes mechanism of crystallization. Which in case of (Fe3Co1)81Sn7B12 alloy starts as a growth with increasing nucleation rate. Then changes to growth with decreasing nucleation rate. After which nucleation rate decreases to zero. Rest of crystallization stage is governed by growth of pre-existing nuclei. In the first stage of crystallization α-Fe phase with bcc structure crystallizes from amorphous matrix. In the second stage of crystallization the remaining amorphous matrix crystalizes into tetragonal Fe2B phase and hexagonal FeSn phase. After the first stage of crystallization, 50 % to 55 % volume of studied alloys were crystalized. Addition of Cu decreases crystalline size of α-Fe crystallites by 60 % and decreases concentration of Sn in α-Fe phase by 0.8 at. %. Addition of Co doesn't affect the size of α-Fe crystallites and decreases the concentration of Sn in α-Fe phase by 1.7 at. %.
Article
X-ray diffraction indicated an amorphous state of all annealed films, indicating that boron in CoFeW films could refine grain size and low annealing temperatures did not induce sufficient thermal driving force to support grain growth. The saturation magnetization (Ms) and low-frequency alternate-current magnetic susceptibility (χac) increased with the increase in the thicknesses and annealing temperatures, indicating the thickness effect and magneto-nanocrystalline anisotropy. The highest Ms and χac values of Co40Fe40W10B10 films were estimated to be 1233 emu/cm³ and 2.8, at an annealing temperature of 350°C and thickness of 100 nm. Surface energy increased with the increase in thickness and annealing temperature. The highest surface energy of 100 nm thick Co40Fe40W10B10 film was 38.52 mJ/mm² at 350°C. The Co40Fe40W10B10 film had the highest transmittance when annealing temperature was 200°C and 10 nm, and its transmittance rate was 32.7%. The transmittance decreased with the increase in thickness and annealing temperatures, while a higher thickness may inhibit the transfer of photon signals through the film, causing a low transmittance. In this study, the optimal condition of magnetic and adhesive properties of Co40Fe40W10B10 film was found to be 100 nm with annealing at 350°C due to high Ms, large χac, and strong adhesion.
Article
In this current research, the effect of Co addition on the microstructure and anti-corrosion properties of equiatomic AlNiZrY high-entropy metallic glass (abbreviated to HE-MG) ribbons were investigated. Also, the thermal stability and crystallization activation energy of these HE-MG ribbons have been studied. Ribbons of composition (Al1/4Ni1/4Zr1/4Y1/4)100-xCox (x= 0, 5, 8, 12) were synthesized via arc-melting method and melt-spinning technique. By increasing the content of Co, we found that the melt-spun equiatomic AlNiZrY and Co-containing AlNiZrY HE-MG ribbons could still remain amorphous state. The thermal stability of ribbons were conducted by means of a differential scanning calorimeter (DSC), which suggested that the thermal stability of four kinds of HE-MG ribbons is higher than common Al-Ni-based amorphous alloys. The maximum apparent activation energy of crystallization through thermodynamic analysis at different heating rates can reach ∼630 kJ/mol for (Al1/4Ni1/4Zr1/4Y1/4)92Co8 HE-MG ribbons. The microstructure characterization of each HE-MG ribbon before and after one-day corrosion immersion was done by scanning electron microscopy (SEM). In order to evaluate the microhardness and corrosion resistance of the as-received HE-MG ribbons with and without the addition of Co, the microhardness measurements and the electrochemical corrosion tests in 3.5 wt.% NaCl solution were carried out. The results revealed that the average microhardness value of HE-MG ribbons are all above 470 HV0.1, regardless of whether the ribbons immersed in corrosive media for one-day immersion or not. The corrosion current density of (Al1/4Ni1/4Zr1/4Y1/4)88Co12 HE-MG ribbons is around 0.46 μA/cm², which possesses the sterling anti-corrosion property and opens vital possibilities for the development of high-performance metal coatings under the condition of harsh marine environment.
Article
First-principle molecular dynamics is employed to study the geometrical structure, electronic structure, and magnetic properties of Co80-xMnxB20 (x = 0, 2, 4, 6, 8, 10, 12 at.%) amorphous alloys. Results demonstrate that Mn atom locates at substituted positions of Co atoms, and cage structure with Mn as a center is mainly a twisted Icosahedral structure. Mn or Co atoms tend to lose electrons, and B atoms tend to gain electrons. The addition of Mn atoms increases the splitting of p band of B atoms. Variation of magnetic moment increases and then decreases with the increase of Mn content. Simulation results are in good agreement with experiments. Magnetic moment of Mn atoms in amorphous alloy exhibits ferromagnetic arrangement when x > 6 at.%. However, when x > 6 at.%, some antiferromagnetic arranged Mn atoms appear, and there is a competition between ferromagnetism and antiferromagnetism in the alloy, which makes magnetic moment of the amorphous alloy gradually decrease.
Article
The development of high-performance magnetic field-sensitive materials is in urgent need for magnetic sensors. In this paper, the effect of magnetic field annealing on the soft magnetic properties, thermal stability and stress-induced giant magneto-impedance (GMI) effect of Co69Fe5.5Ni1Si14.5-xPxB10 (x = 0, 0.5, 1, 1.5, 2) amorphous alloys were investigated in detail. Thermal analysis shows that replacing Si with a small amount of P can increase the thermal stability of the amorphous alloys. The permeability of the samples with magnetic field annealing is about 150% higher than that of the samples with stress-relieve annealing. The stress-induced GMI (GSI) results show that when the applied tensile stress is 0 MPa, 100 MPa, and 300 MPa, the maximum GMI ratio of the 1 at. % P-doping alloy with magnetic field annealing first increases from 76.6% to 102.8% and then decreases to 82%. Under the optimized measurement conditions, the magnetic field response sensitivity ξ of the Co69Fe5.5Ni1Si13.5P1B10 ribbon reached to 35.3%/Oe, the GSI ratio reached 34.3%, which has significant improvement compared to that of the stress-relieve annealing samples. Therefore, the magnetic field annealing technique greatly improved the GSI effect of the Co-based amorphous alloys, and the results obtained show a new way to develop high-performance GSI sensor materials and can be used in the construction of stress sensors.
Article
Nanoscale structural heterogeneity is a critical parameter for understanding the structure-property relationships in amorphous alloys. Herein, the small-angle X-ray scattering and atomic force microscopy were utilized to quantitatively investigate the nanoscale structural heterogeneity of the Fe80-xMxSi9B11 (M = Co and Ni; x = 0, 2, 4) amorphous alloys. The results show that the nanoscale structural heterogeneity of the amorphous alloys increases prominently with Ni substitution, but gradually decreases with the increase of Co content. Such evolution of structural heterogeneity was further verified by the changes in mechanical behavior. The microalloying of Ni can increase the plastic deformation ability and reduce the microhardness, whereas an opposite effect is found in the Co-doped alloys. Finally, Mössbauer spectroscopy reveals an enhancement in ferromagnetic exchange interaction and magnetic anisotropy with Co substitution, while the microalloying of Ni leads to a deteriorative result. Such variations in magnetic properties can be attributed to the evolution of nanoscale structural heterogeneity with Co and Ni additions. Our observation serves as a link between the nanoscale structural heterogeneity and magnetic properties, providing a new sight into understanding the structural origin of the changes in magnetic properties of Fe-based amorphous alloys.
Article
For the development of rare-earth free permanent magnets with better performance to cost ratio, V and B dopings were employed to enhance the hard magnetic properties of Zr-Co-V-B alloys. The effect of V and B microalloying additions on the magnetic properties, phase stability and microstructure of the metastable Co5Zr phase have been investigated with experimental measurements together with first principles based on the DFT (density Functional Theory) calculations. This study also investigates the effects of annealing at different temperatures on the intrinsic and extrinsic magnetic properties of Co82Zr12V6-xBx melt-spun ribbons. Rapidly solidified Co82Zr12V6-xBx (x=1, 2, 3) alloy ribbons were produced by melt-spinning. For as-spun Co82Zr12V6-xBx (x=1, 2, 3) ribbons, the coercivity Hc decreases from 2.34 kOe to 0.008 kOe with increasing x value from 1 to 3. The amorphous alloy ribbons were annealed in a vacuum furnace at a series of temperatures of 600°C, 650°C, 700°C and 750°C each for 30 minutes. The XRD analysis showed presence of two soft magnetic phases (fcc-Co and Co23Zr6), accompanied with a hard phase Co5Zr in ribbons thus leading to the desired hard/soft structure and the amount of both (hard and soft) phases increased with the annealing temperature. Coercivity was found to increase upon annealing treatment. The phase stabilities of the Co82Zr12V6-xBx ribbons were calculated from the total energy by the DFT calculations in this work. The calculated magnetic anisotropy energies have been compared to that of experimental coercivity values. Annealed sample Co82Zr12V5B1 showed the maximum coercivity value of 3.58 kOe due to formation of high volume fraction of hard magnetic phase (Co5Zr) and evenly distributed finer grains throughout the matrix. However, annealing under the same conditions resulted in lower coercivity of about 0.088 kOe and 1.61 kOe for Co82Zr12V3B3 and Co82Zr12V4B2 samples, respectively. Although sample Co82Zr12V4B2 exhibited higher remanence (42.80 emu/g) and maximum magnetization value with the applied field of 17 kOe (i.e. M17= 77.70 emu/g) compared to Co82Zr12V3B3 sample.
Article
In the present paper, the role of Co content on phase structure, thermal stability and anti-corrosion performance of melt-spun (Al1/3Ni1/3Y1/3)100-xCox (x= 5, 8, 12, 15 and 20 at.%) high entropy metallic glasses has been investigated. The microstructure and average hardness of AlNiYCox alloy ribbons were characterized and detected using a scanning electron microscope (SEM) and Vickers-type hardness tester, respectively. The corrosion behavior in 3.5 wt% NaCl solution was tested through the conventional potentiodynamic polarization curves (Tafel curves) and electrochemical impedance spectroscopy (EIS). Results suggested that all kinds of high entropy metallic glass ribbons could remain amorphous nature and the crystallization onset temperature are all above 750 K. The average hardness value of each ribbon sample is more than 530 HV0.1 as well. With the increase of Co content, the corrosion resistance begins to enhance and then lowers gradually. When the Co content increases from 5 at.% to 20 at.%, it can result in a decrease of corrosion current density from 9.546 µA/cm² of the (Al1/3Ni1/3Y1/3)95Co5 to 0.508 µA/cm² of the (Al1/3Ni1/3Y1/3)92Co8 and 0.741 µA/cm² of the (Al1/3Ni1/3Y1/3)80Co20 alloy ribbons. Therefore, it is assumed that adding appropriate content of Co element into (Al1/3Ni1/3Y1/3)100-xCox alloys can enhance ability to resist corrosion in 3.5 wt% NaCl solution. The ribbons with 8 at.% Co exhibited the excellent anti-corrosion performance in this current study.
Article
Amorphous alloys exhibit excellent catalytic performance in the degradation of azo dye wastewater due to their unique atomic structure. Unfortunately, amorphous alloys with both high degradation efficiency and considerable reusability are still unsatisfactory for a long time. In this work, a new Co-Mo-B amorphous alloy wire reported can degrade the Direct Blue 6 (DB 6) solution within 2 min with a degradation efficiency of 99%. Importantly, the novel Co-based amorphous alloy also exhibits excellent reusability with 97% degradation efficiency after 20 cycles. The superior degradation performance and good long-term reactivity are mainly due to the synergistic coordination of Co and Mo bimetals and the self-exfoliation effect of the corrosion products. Such findings can provide a new idea for the development of amorphous alloys in the degradation of azo dye wastewater.
Article
We study the corrosion resistance of an amorphous cobalt-based alloy (AMA) by the method of cyclic voltammetry (VA) in a 1 M KOH aqueous medium at different temperatures varying from 293 to 333°K. It is shown that, as a result of fivefold cyclic polarization of electrodes within the range from – 1.5 to + 0.5 V, the corrosion potential shifts to the cathodic side and, in solutions with temperatures of 313–333°K, takes almost identical values. The corrosion current density in AMA becomes eight times higher as the temperature of solution increases to 313°K. The corrosion resistance of AMA used in the reaction of hydrogen release becomes higher as follows from the values of current density that are twice lower than for the alloys in the intact state. The computed values of corrosion activation energy are equal to 18.65 and 17.86 kJ/mole for the first and fifth cycles of the VA curve, respectively. This corresponds to the diffusion-controlled interaction of hydroxyl ions with the surfaces of AMA electrodes. We computed the activation energy of formation of compounds on the AMA surface. It was established that the [Co–O–H2O]ads chemisorbed complex is formed with a twice higher activation energy than the passivating layers.
Article
Herein, the crystallization behavior, thermal stability, phase composition, and magnetic properties of Co66.5Si15.5B12Fe4Ni2 amorphous alloy were determined via differential scanning calorimetry, X-ray diffraction analysis, and vibrating sample magnetometry. The heating rate was found to strongly affect the glass-transition and crystallization behavior of Co66.5Si15.5B12Fe4Ni2 solidified ribbon. Based on the crystallization behavior, the relationship between the glass-transition temperature (Tg) and the heating rate (lnβ) was derived as Tg = 6lnβ + 709 and the glass-transition activation energy, initial crystallization activation energy, first crystallization peak activation energy, and the second crystallization peak activation energy were also calculated. Based on the results, the nucleation mechanism of the crystallization of Co66.5Si15.5B12Fe4Ni2 amorphous alloy and the crystallization products of the annealing crystallization process were discussed. The phase composition after short-term annealing at a low temperature was found to be β-Co + α-Co + Ni3Fe + Ni4B + Ni2Si. Following high-temperature, long-term annealing, Ni2Si disappeared completely and a new phase, FeSi, was formed. By studying the coercivity, remanence, saturation magnetization, and magnetic anisotropy of the alloy, we obtained the best processing parameters for comprehensive soft magnetic properties. The results provide guidance on the development of new soft magnetic materials.
Article
In this paper we present the conception of a temperature sensor based on a ferromagnetic microwire having a diameter of about 100 μ m and a composition of CoFeSiB as 80 % Co-Fe, 20 % Si, B. We experimentally analyze the influence of the temperature and excitation frequencies on the hysteresis loop of the material. Discussion about how the temperature can act as a measurand through the analysis of the output of the sensor is carried out. Temperature is correlated with the magnetic characteristic of the material, and the results are addressed in light of the recent literature and of the Ising model. All measurements were performed under controlled conditions. An ad-hoc setup was developed, and an experimental analysis was carried out to characterize the microwire temperature sensor.
Article
The microstructures and soft magnetic properties of Co66Fe4Mo2Si16B12 amorphous tape wound core were systematically investigated. The phase composition and corresponding structure evaluation of Co66Fe4Mo2Si16B12 amorphous ribbon after annealing at various temperatures were identified firstly. In particular, at 758 K the microstructure of the ribbon is primarily composed of Co2B, Fe2B and β-Co phases. With the temperature approaching to 768 K, the new phases α-Co and CoSi appears. When the temperature increases to 778 K, the mixed phase combination of α(Co) + β(Co) + Co2B + Fe2B + CoSi exists along with an apparent nano-crystallization. The soft magnetic properties of tape wound core assembled by Co66Fe4Mo2Si16B12 amorphous ribbon were then studied at annealed temperature from 713 K to 753 K. At 723 K, we found the permeability is highest with a maximum value of μm = 1.675 × 10³, and the coercive force is lowest with a minimum value of 0.134 Oe. The magnetization curve and the hysteresis loop of established tape would core annealed at 713–753 K remain almost unchanged. Finally, the relation between frequency and magnetic permeability and quality factor were carefully examined at different annealing temperatures.
Article
Metallic glasses (MGs), with their unique disordered atomic packing structure and superior catalytic capabilities, have gradually been realized with their significance in the field of catalysis. As a new type of promising catalyst, recent reports have demonstrated that MGs exhibit many excellent catalytic properties in wastewater treatment, such as ultrafast catalytic efficiency and reliable stability with a reduced metal leaching effect, etc. This review introduces, for the first time, recent developments in using MGs with various atomic components and excellent catalytic performance as environmental catalysts. In terms of the unique properties of MGs, this article provides a full discussion of several effects of their physical characteristics on catalytic reactivity, such as structural relaxation, crystallization, and rejuvenation, electronic structure, atomic configuration, thermophysical property, atomic composition, surface roughness, residual stress, and porosity by dealloying. The catalytic performance, including decolorization, mineralization, metal leaching, sustainability and reusability, as well as the effects of different chemical parameters, is systematically reviewed. This review also delivers several important prospects in further developing MG catalysts, offering new research opportunities into the study of their novel functional applications and providing new insights into the synthesis of novel catalysts.
Article
The amorphous Co70Fe5Si10B15 alloy was studied in terms of thermal and corrosion resistance as well as thermally induced structural transformations, using several structural and thermal analysis techniques and electrochemical measurements. It was shown that the alloy is thermally stable up to around 510 °C. Anodic polarization curves of the as-prepared alloy revealed its high corrosion resistance in 0.5 M NaCl, HCl and NaOH solutions. Multistep structural stabilization through the crystallization is manifested as two well defined DSC peaks corresponding to formation of fcc Co, hcp Co, Co23B6, and Co2Si phases, whose microstructural parameters were studied after thermal treatment at different temperatures in the range 25–800 °C. TEM and EDX analyses suggested the presence of minor Co-Si phases as well in the crystallized alloy and deformation twinning in the Co23B6 grains. The microstructural transformations exhibited significant influence on the magnetic moment of the alloy. Kinetics of non-isothermal crystallization was studied on the bases of isoconversional principle. Determination of kinetic triplets of individual crystallization steps, based on deconvolution of the complex DSC peaks applying Fraser-Suzuki function, enabled assessment of thermal stability of the alloy and kinetic predictions at different temperatures.
Article
The thermodynamic properties and crystallization kinetics of the Co90Sc10 amorphous alloy prepared by rapid quench technique were investigated by X-ray diffractometer (XRD), differential scanning calorimeter (DSC), and simultaneous thermal analyzer (STA). In the isochronal heating process, the activation energy of crystallization is 388 kJ/mol, which was calculated by Kissinger method. The Johnson-Mehl-Avrami (JMA) model was used to describe the isothermal transformation kinetics. The variation of the activation energy of the isothermal process indicated that tiny Co particles precipitate out in the supercooled liquid region and become the nuclei of crystallization that reduce the activation energy at the beginning of crystallization process. Comprehensive results show that a-Co90Sc10 is a promising soft magnetic material for various applications.
Article
In this paper, we present a novel MEMS orthogonal fluxgate sensor fabricated by standard micro fabricated technology. The sensor mainly consists of a three-dimensional solenoid pick-up coil and a meander-shaped Co-based amorphous ribbon core. The experimental results demonstrate that the sensitivity and noise can be optimized by tuning operation conditions with excitation current amplitude and frequency. The fabricated sensor exhibits a maximum sensitivity of 575 V/T, a wide linear range of ± 480 μT, and a perming below 0.8 μT for 90 mA rms sinusoidal excitation current at 500 kHz frequency. The equivalent magnetic noise is 0.20 nT/√Hz at 1 Hz, and the RMS noise is 1.09 nT in the frequency range of 0.1–10 Hz under the same excitation. In comparison with other micro fabricated fluxgates in similar dimensions, this device possesses relatively high sensitivity and low noise spectral density.