Cadmium sulfide (CdS) and cadmium telluride (CdTe) have been recognized as two of the most utilized cadmium (Cd)-based chalcogenide materials for thin-film solar cell applications that have begun to challenge the domination of the silicon-based photovoltaic market. However, there is lot of scopes to enhance the performance and reduce the manufacturing costs of CdS/CdTe based solar cells that at present involves very costly fabrication process. As an alternative solution-processing have been considered as a technique for low cost, large scale manufacturing of thin film high efficiency solar cells.
In this thesis, a novel solution processing of CdS and CdTe thin-films and CdS/CdTe based solar cells has been proposed. The entire works of synthesis, characterizations and their application in the solar cell have been carried out in three phases.
In the first phase, a solution of CdS ink has been successfully prepared from CdS powder in novel thiol-amine co-solvent with the help of Triton X-100 (TX-100) surfactant at room temperature. Thin-films of CdS have then been prepared using the CdS ink by spin coating method on to glass substrate followed by a thermal annealing process in a simple glass-protected air environment to avoid oxidation. Afterward, the effect of TX-100 surfactant on the spin-coated and vacuum-annealed CdS thin-films on glass substrate using the thiol-amine co-solvent has been explored in detail. Also, the effect of thickness of the spin-coated CdS thin-films has been investigated in the range from 100 to 300 nm.
In the second phase, the CdTe ink in the thiol-amine co-solvent has been successfully prepared from CdTe powder via TX-100 surfactant at 50 °C. The CdTe thin-films have been synthesized using the spin coating method too.
The microstructure, surface morphology, crystallography, optical, and electrical properties of CdS, and CdTe thin-films have been studied in details through a variety of thin-film characterization techniques including X-ray diffraction (XRD) analysis, energy-dispersive X-ray (EDX) analysis, scanning electron microscopy (SEM), Raman, and Fourier-transform infrared spectroscopy (FTIR), ultraviolet-visible (UV-vis) spectroscopy, Hall measurement etc.
Finally, in the third phase, simulation of the solar cell with CdS as a window layer and CdTe as the absorber layer has been performed. The simulation has been done using the one-dimensional solar cell capacitance simulator (SCAPS-1D) using all the experimentally obtained parameters of the synthesized CdS and CdTe thin films. The simulative power conversion efficiency (PCE) was found to be around 18.47% with short-circuit current density (JSC)of 25.79 mA/cm2, open-circuit voltage (VOC) of 870 mV, fill factor (FF) of 82.31% and quantum efficiency (QE) of 90.44%.
The findings of this work signify that CdS and CdTe thin-films synthesized using the novel thiol-amine co-solvent in a very simple and low-cost route might be potential candidates for solution-processed high-efficiency CdS/CdTe heterojunction thin-film solar cells.