Article

Identifying Optimal Locations for Hardwood CLT Plants in Tennessee: Application of a Spatially Explicit Framework

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Abstract

The prospect of using mass timber products, such as cross-laminated timber (CLT), for building material has increased in recent years because of the advantage of these products over their substitutes in terms of structural rigidity, cost efficiency, and climate benefits. However, the American National Standard developed for CLT currently applies to softwood only. With the expected increase in the market for CLT, the supply chain needs to address the projected rise in demand for hardwood as well. Promoting the production of hardwood mass timber like CLT requires studying the feasibility of quality hardwood lumber supply and identifying the optimal locations for investing capital in CLT manufacturing plants. By presenting a case from Tennessee, this study provides a spatially explicit framework to use a variety of factors such as transportation networks, proximity to sawmills, sawmill capacity, and roundwood supply to identify optimal CLT plant locations. Specifically, fuzzy multicriteria analysis was used to identify potential locations, which provided inputs for a location-allocation model to identify optimal locations for CLT plants. Among the several potential locations, three optimal locations suitable for CLT plants were identified with 12,504 thousand cubic feet (MCF) annual production potential of CLT panels in Tennessee. Although increasing transportation distance for lumber procurement would increase CLT production capacity, it would also result in increased lumber supply costs. Potential investors and regional planners interested in using hardwood forest products can benefit from these findings to locate suitable sites for new investment.

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... Supply chain management 5 [96], [97], [98], [99], [100]. Sustainable construction 3 [101], [102], [103]. ...
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Large-scale silvicultural programs designed to alter forest characteristics to accomplish either financial or ecological goals often involve the extraction of significant volumes. The operational costs, and thus extend over which these programs can be applied, depend in large part on supply chain considerations and the degree to which removals can be merchandized. Forestry supply chain considerations include the spatial allocation of forest products processing facilities, the array of primary forest commodities they consume, and the transportation infrastructure. This study conducts a network analysis utilizing the location of 2,543 primary forest product producers in the contiguous United States along with a national road dataset to evaluate hotspots where a better opportunity to merchandise forest products enables flexibility in forest management, and coldspots where alternatives are limited. This study establishes service areas of processing facilities for sawlogs, pulpwood, and biomass at varying haul-times and two scenarios as a function of transportation costs and constructs a Cumulative Merchantability Index (CMI) by summing the Merchantability Index values defining the current market extent. In the Short Haul scenario, 26% (61.71 million hectares) and the Long Haul scenario, 9% (21.32 million hectares) of the forests have low merchantability for all three commodities. Only 3% of forests in Short Haul and 20% forests in the Long Haul scenario have an opportunity to market all three forest commodities. Results are helpful in prioritizing differing management objectives by evaluating the potential cost saving afforded by selling forest commodities.
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Shear stresses in planes perpendicular to the grain, so-called rolling shear stresses, need to be considered in the ultimate and serviceability limit state design of many timber structural elements. Knowledge about the rolling shear modulus and strength has further gained in importance since the invention and increased use of cross laminated timber (CLT). As a result of the orthogonal orientation of adjacent layers within CLT, rolling shear stresses develop when CLT is subjected to out-of-plane bending. Previous numerical and experimental studies on rolling shear are largely restricted to Norway spruce (Picea abies (L.) Karst.). In the present study, experimental investigations on the rolling shear properties were carried out on six timber species. The two investigated coniferous species were Norway spruce (Picea abies (L.) Karst.) and pine (Pinus sylvestris L.). Four deciduous species, namely European beech (Fagus sylvatica L.), European ash (Fraxinus excelsior L.), poplar (Populus tremula L.), and European birch (Betula pendula R.) were investigated. Furthermore, different board geometries and sawing patterns were investigated. In comparison to Norway spruce, all other investigated species featured higher rolling shear properties. In particular, these of European beech and European ash were roughly three-times higher. In agreement with previous findings, the aspect ratio (board width vs. board thickness) as well as sawing pattern were identified as main influencing parameters on the rolling shear properties. In addition to single board segments, multi-segment systems were experimentally tested and numerically investigated. Parallel systems consisting of either two or four board segments were tested to obtain information on potential system effects of laminations within single CLT cross layers regarding rolling shear strength and rolling shear modulus, i.e. stresses may be distributed depending on the local stiffness. This system effect may influence the shear strength, the shear modulus, and the failure behaviour compared to the results of single segment testing. Often, CLT elements consist of more than one cross layer. Layups can also feature parallel layers, however, usually with grain in direction of the main span direction. Some of these layups have a remarkable potential for two-dimensional load transfer. Thus, these commonly double or triple layers are exposed to rolling shear by stresses in the weak load transfer direction. As rolling shear failure of one of the cross layers in layups featuring alternating orthogonal layers as well as layups featuring some parallel layers leads to the ultimate failure of the entire element, such elements can be considered as serial systems with regard to the rolling shear strength and rolling shear modulus. In order to investigate the serial-parallel system behaviour, multi-segment systems consisting of 4 × 3 board segments were tested. The investigated systems should allow linking the results obtained from single element testing to the actual behaviour of CLT laminations and, subsequently, to give recommendations for rolling shear test configurations as well as related rolling shear properties. The outcomes show a good comparability between the results from out-of-plane bending tests on CLT elements featuring rolling shear failures and EN 408-alike shear tests conducted on board segments. The analysis of the within- and between-boards variation of rolling shear properties and density is also a part of this paper. The results of this study provide an overview of the rolling shear properties of tested European softwood and hardwood species. The investigated species are already in use, or have a significant potential to be used for construction purposes in the near future. The findings regarding the influential material- and product-related parameters contribute to a better understanding of the mechanical behaviour of timber subjected to rolling shear.
Article
Recently, the US forest product industry has seen remarkable shifts in market demand for traditional forest products. The displacement of paper demand by new electronic media and communication technology has led to the closure of several pulp and paper-based manufacturing facilities across the nation. The closure of such facilities can have devastating impacts on forest communities in the mills' fiber shed area, particularly forest landowners, loggers, truckers, and others involved in the supply chain. Sustaining forest-dependent communities need viable economic alternatives. Development agencies at the local and regional levels need to fully understand the feasibility of new forest-based alternatives. With a case of 24 counties that made up the hardwood fiber shed for a recently closed pulp mill, this study analyzed the feasibility of three alternatives in revitalizing the affected economy through utilizing the surplus fiber and creating new opportunities for the displaced workforce. Although investment in each business alternative is likely to yield positive return on investment for the region expected impacts on jobs and industrial output varied considerably. Compared with wood pellet and bioelectricity, the bio-oil industry is likely to generate jobs that will not only offset the current job deficit but also create additional opportunities. Results from a multiregional input-output analysis revealed spillover economic opportunities beyond the impacted areas. Findings will be useful in guiding sustainable business and investment decisions as well as understanding the anticipated community benefits of energy-based industries in revitalizing economies affected by the declining market demand for traditional forest products.
Article
Pulp, paper, and paperboard mills consume close to 52 percent of southern roundwood, providing a significant market to southern forest landowners. Declining numbers of pulpwood-using mills and downward trends in mill capacity, however, present a growing challenge to the southern forest sector. Shrinking mill capacity affects rural communities that depend on mill demand for labor and other production inputs. This study investigates the effect of pulp mill closures on the regional and local economy, focusing on the spillover effects to forestry and forest products industry. Multiregional input-output models were built for two mill closures using Impact Analysis for Planning (IMPLAN) showing linkages among different sectors, households, and governments in the regional economy. Results revealed the different effects across wood procuring zones with areas displaying significant loss in logging activity. Significance to other forestry-related industries depended on closed mills' inputs. We compared our results with information available in the literature regarding expected economic impact from a wood pellet mill, an alternative market for small-size wood. We expect research results will provide valuable information to policymakers and managers when addressing likely future changes in the paper manufacturing industry.
Article
Spatial analysis of forest products manufacturer location allows for identifying potential forest business clusters and outlining areas suitable for cluster-based economic development. Mississippi can benefit from such development because of a strong presence of the forest industry. This study utilized an average nearest neighbor and a cluster and outlier analyses to examine spatial distribution of Mississippi's primary and secondary forest products manufacturers and identify potential forest business clusters. A Poisson regression was used to examine the impact of transportation infrastructure, labor, and availability of raw materials on location of these manufacturers. The results of the spatial analysis indicated that Mississippi's forest products manufacturers tended to cluster and identified four potential forest business clusters. They included one cluster of 26 primary forest products manufacturers in Southwest Mississippi, two clusters consisting of six and 58 secondary forest products manufacturers in Northeast Mississippi, and one cluster of 78 primary and secondary forest products manufacturers in Northeast Mississippi. The regression analysis indicated that county-level volume of harvested sawlogs had a positive impact on location of primary and secondary forest products manufacturers, whereas volume of harvested pulpwood had a positive impact on location of only secondary forest products manufacturers. Presence of four-lane interstate highways was associated with a decreased number of secondary manufacturers, whereas the presence of railway increased their number by almost 1.50 times. The number of existing primary manufacturers in a county had a positive impact on location of secondary manufacturers and increased their number by 1.12 times. Available labor force also had a positive but relatively small impact on location of secondary forest products manufacturers.
Article
This research identified key factors driving the location of firms in a resource-based industry by expanding on Location Theory, New Economic Geography, and Cluster Theory. First, six latent location factors were identified based on a survey of lumber industry members using factor analysis. An exploratory analysis of sawmill location identified deviations from complete spatial randomness, suggesting the formal incorporation of a spatial dimension in an econometric model. A Bayesian spatial autoregressive approach was used to model the presence of the lumber industry at the county level in the U.S. South. Empirical results are congruent with theory. The strength of the spatial process is weak in the presence of descriptors with a direct geographic dimension. Counties that provide cost advantages, available labor, and appropriate road access are more likely to host the lumber industry. The model was used to identify counties where lumber industry developments could occur with a high probability of success. This research framework can be extended to other industries and regions.
National Land Cover Database (NLCD)
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An Analysis of the Operational Costs of Trucking: 2021 Update
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Leslie, A. and D. Murray. 2021. An Analysis of the Operational Costs of Trucking: 2021 Update. American Transportation Research Institute, Arlington, Virginia. 58 pp.
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Mildner, G. C. S., J. Johnson, R. Trapa, J. Horwitz, A. Wallace, and T. Wright. 2020. Impact of slope on housing development costs. Center for Real Estate, Portland State University, Portland, Oregon. 15 pp.
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Oswalt, S. N., W. B. Smith, P. D. Miles, and S. A. Pugh. 2019. Forest resources of the United States, 2017: A technical document supporting the Forest Service 2020 RPA assessment. Washington, D.C. 223 pp.
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Potter, K. M. and B. L. Conkling, eds. 2021. Forest Health Monitoring: National Status, Trends, and Analysis 2021. General Technical Report SRS-266. US Department of Agriculture Forest Service, Southern Research Station, Asheville, North Carolina. 211 pp.
CORRIM REPORT-Life cycle assessment of cross laminated timbers produced in Oregon
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Puettmann, M., A. Sinha, and I. Ganguly. 2017. CORRIM REPORT-Life cycle assessment of cross laminated timbers produced in Oregon. 36 pp.
American Community Survey 5-Year Estimates
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Regional analysis of U.S. sawn hardwood product prices from 2000 to 2020
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2016–2020 American Community Survey 5-Year Estimates
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