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A comprehensive review on pyrolysis from the circular economy point of view and its environmental and social effects

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Abstract

The rising volume of waste created worldwide due to industrialization and commercial activity necessitates a method of waste management that is both effective and efficient. However, waste management is linked to unsustainable patterns in a linear economic system. On the contrary, a circular economy (CE) is widely perceived to solve various issues, including resource scarcity and long-term economic benefits. Utilizing pyrolysis to convert waste to energy and valuable compounds is a potential method for reducing waste while producing valuable end products. The current article offers a thorough analysis of pyrolysis from a circular economy point of view. First, the nature of pyrolysis is briefly described to understand subsequent concepts better. In the following, the pyrolysis of three types of waste, including tire, plastic, and biomass, is deeply investigated from the CE aspect. Then, the social and environmental impacts of pyrolysis from the life cycle assessment (LCA) perspective in developed and developing countries are scrutinized. In the end, ongoing challenges and suggestions for future research are also discussed. Pyrolysis products have not yet been standardized for trade in the market. However, pyrolysis might be able to close the loop of energy and materials. Also, LCA results revealed that pyrolysis has acceptable environmental impacts and a low global warming potential (GWP).

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... In circular economy terms, pyrolysis may be a noteworthy solution, which fits into the 3xR hierarchy (reduce, reuse, recycle). Pyrolysis is the process of decomposition of a complex molecule of a chemical compound under the influence of sufficiently high temperatures in an anaerobic environment [14,[17][18][19][20][21]. The pyrolysis process is represented by Reaction [22] (1): ...
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... A good review article published recently has demonstrated the role of pyrolysis from the circular economy point of view and its environmental and social effects Andooz et al. (2023). This shows that even with some limitations, the excellent advantages surpass the disadvantages, and pyrolysis is, to date, the most useful technique used in different countries and the base process for obtaining different carbon nanostructures Deng et al. (2016). ...
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... Owing to the large amount of plastic waste during the pandemic, different recovery methods were proposed. For instance, plastic waste such as masks can be utilized as a construction material (Rehman and Khalid 2021;Zhang et al. 2022;Zhang et al. 2023) and as an energy source (Dharmaraj et al. 2021;Jung et al. 2021;Andooz et al. 2023). ...
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... CE operates on the belief that the economy and environment can synergistically drive environmental preservation, cultivate innovative business models, and generate employment opportunities. CE is increasing as a focal point in academic research and organizational implementation [13]. ...
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This study addressed the development of a pilot plant for pyrolysis of scrap tires to obtain carbon black and other byproducts. The work was motivated by the goal of contributing to the development and dissemination of knowledge about existing technologies that allow modern economies to transform waste into valuable products, by documenting and discussing an empirical application in Brazil. Thispaper describes the development of a market for steel scrap, pyrolytic oil and carbon black products obtained from a vacuum pyrolysis process. The research work was conducted in Brazil, and was guided by the twofold purpose of reducing the environmental impacts, while gaining economical sustainability. Modern economies increasingly need to devise strategies to address energy generation while preserving natural ecosystems. These strategies include leveraging the use of renewable energy sources. Acknowledging that scrap tires hold an enormous potential as a sustainable energy option, this study aimed to contribute to the development and maturity of eco-friendly processing approaches to realize its full potential. The work involved a preliminary phase concerned with the operation of vacuum pyrolysis of scrap tires at a laboratorial scale, followed by the design of the pilot plant that operated for 10 years, at the time of the study, with a 100 kg/h batch flow. Results show that the yield of the pyrolysis process was 41% pyrolytic oil, 38% carbon black, 12% gas, and 8.9% steel scrap, with a calorific value of 36 MJ/kg per tire. The carbon black was composed of 90% carbon, and the pyrolytic oil was composed of 66% gasoline and 33% other oils, which have higher quality and can be commercialized with a potential profit over 3 million dollars/year.
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This work aims to use wax to modify a binder employed in the paving industry. This wax can be obtained either directly or as a by-product from plastic waste′s thermal cracking (pyrolysis). The study characterizes this sustainable material and the binders resulting from blending it with conventional or modified bitumen with other additives applied in the manufacture of bituminous mixtures. Different tests were used: thermogravimetric and spectroscopic analysis; consistency tests; testing of dynamic viscosity at various temperatures; and assessment of the rheologic properties of binders. As a result, several crucial findings were reached: this sustainable wax promotes changes in the viscosity of the binders, their handling temperatures can be reduced, and it contributes to some goals of the U.N. 2030 Agenda. In summary, this work allowed us to conclude that the positive effects of a suitable modification of the bituminous binders, which incorporated this wax and other additives, led to improved consistency and rheological behaviour, having provided, for example, lower temperature susceptibility and higher permanent deformation resistance.
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The article analyzes the thermal degradation in the inert and oxidative atmosphere of waste vinyl panels, the main component of which is PVC. Both pyrolysis and incineration of plastic waste are difficult, complex and multifaceted processes due to several physical and chemical phenomena occurring during their performance. The coupled TG-MS (thermogravimetry-mass spectrometry) analysis combined with the Fourier transform infrared spectrometry (TG-FTIR) analysis was used to identify the decomposition mechanisms of waste vinyl panels. Thermogravimetric tests were carried out for two heating rates of 5 and 20 K/min in the temperature range of 40–1000 °C, mass losses were determined, and products resulting from thermal degradation were identified. It was found that the individual components decompose at different temperatures depending on the heating rate and the choice of an inert or oxidative atmosphere. Vinyl floor panels were treated in terms of secondary raw material, which, in the light of the circular economy, may constitute a potential energy or chemical resource.
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Poland’s management of municipal waste, which amounts to over 13 million tons/year, is not efficient—about 60% of the waste is subjected to recovery processes, about 20% of all municipal waste is converted into energy, and almost 40% is landfilled. The authors of this article recognize the potential of pyrolysis as a method of the thermal processing of waste allowing the potential of the energy contained in the waste to be utilized. Pyrolysis is an economically attractive alternative to incineration, with a significantly lower environmental impact, allowing efficient waste management and the use of pyrolysis by-products in the energy sector (pyrolysis gas), or in the building materials sector (biochar). Despite so many advantages, this method is not employed in Poland. The aim of the paper is to indicate a recommended strategy for the application of pyrolysis in Poland as a method of the thermal processing of municipal solid waste. SWOT (strengths, weaknesses, opportunities, threats) analysis was used as a research method. In the first step, on the basis of the literature review, the factors which may affect the use of pyrolysis in Poland were identified. In the second step, five experts evaluated the weights of those factors and the interactions between them. The products of the weights and interactions allowed, in accordance with SWOT analysis methodology, the most desirable strategy of pyrolysis application in Poland to be determined, which turned out to be an aggressive one. This means that pyrolysis as a thermal waste processing method should be implemented on a large scale in Poland to improve the indicators of municipal waste management.
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In this study, our aim was to explore the potential energy savings obtainable from the recycling of 1 tonne of Construction and Demolition Waste (C&DW) generated in the Metropolitan City of Naples. The main fraction composing the functional unit are mixed C&DW, soil and stones, concrete, iron, steel and aluminium. The results evidence that the recycling option for the C&DW is better than landfilling as well as that the production of recycled aggregates is environmentally sustainable since the induced energy and environmental impacts are lower than the avoided energy and environmental impacts in the life cycle of recycled aggregates. This LCA study shows that the transition to the Circular Economy offers many opportunities for improving the energy and environmental performances of the construction sector in the life cycle of construction materials by means of internal recycling strategies (recycling C&DW into recycled aggregates, recycled steel, iron and aluminum) as well as external recycling by using input of other sectors (agri-food by-products) for the manufacturing of construction materials. In this way, the C&D sector also contributes to realizing the energy and bioeconomy transition by disentangling itself from fossil fuel dependence.
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The disposal and use of natural algae have recently been the subject of great interest, due to increasing concern for environmental protection and resource utilization. In this paper, a mini review of recent research on the pyrolysis of natural algae, especially the algae from water blooms, is presented. The chemical compositions of the natural algae are summarized, and the pyrolysis properties of different compositions are reviewed. Non-catalytic, catalytic, and integrated catalytic processes are reviewed. Different ideas and methods for the production of bio-fuel or chemicals are discussed. Apparently, deoxygenation and denitrogenation are highly necessary for algae-based bio-fuel and catalysts play an important role in these processes. In addition, the integrated catalytic process, which involves catalysis and other operation conditions aside from the thermal treatment under inert atmosphere, shows potential for the valorization of algae-based bio-oil. Based on the recent concept and progress, the research gaps are discussed, followed by the challenges and proposals to achieve high-value utilization of the natural algae.
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A lifecycle model was established to explore the efficiency, economy, and greenhouse gas emissions of a non-phase-transition drying pyrolysis and mass conversion technology, based on the principle of lifecycle assessment. The evaluation scope included straw collection and transportation, drying and crushing, biomass pyrolysis, charcoal processing, and waste heat utilization. The results show that the energy output/input ratio for non-phase-transition drying pyrolysis was 20.43, and the energy efficiency was high. The pure profit from treating wet straw was USD 45.32 per ton, the profit margin of sales was 52.11%, and the economic benefit was high. The equivalent emission of CO2 was 34.10 g·MJ−1, demonstrating high environmental benefits. Therefore, non-phase-transition drying pyrolysis and mass conversion technology is a potential biomass utilization technology with energy, economic, and ecological benefits.
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The concerns about increasing greenhouse gas emissions and climate change have mobilized the world towards using new materials and technologies to decarbonize the global economy. In line with this, the utilization of diverse forms of bioenergy is expected to expand in various economic sectors due to their potential to solve environmental concerns. More specifically, the carbon contained in bioenergy is mainly from biogenic carbon dioxide; thus, bioenergy utilization contributes much less to environmental impacts than fossil energy. Despite the renewability of bioenergy sources, their production is dependent on immense amounts of construction materials, chemicals, and, most importantly, energy resources. Since the production and use of the above items are also responsible for environmental problems and challenges, the sustainability of bioenergy product systems might also be questioned. Life cycle assessment is a powerful tool to quantify the environmental sustainability of various products, including bioenergy production. It also can identify the sources and causes of the environmental impacts of bioenergy product systems. Despite the significant advantages of life cycle assessment in assessing the environmental sustainability of bioenergy product systems, there are still limitations and disadvantages to using this method. Different assumptions, various inventory data, different methods of impact assessment, and many other sources of uncertainty may give rise to wide ranges of final results. These issues can negatively affect the accuracy and reliability of bioenergy product systems’ life cycle assessment results, leading to incorrect decisions and policies. In light of the above, this study critically discusses the pros and cons of life cycle assessment in bioenergy product systems, identifying the gaps and sources of uncertainty. Finally, frameworks and procedures to improve the applicability and validity of life cycle assessment are suggested to shed light on future research directions.
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The pyrolysis of sewage sludge is an alternative method to recycle the contained nutrients, such as phosphorus, by material use of the resulting biochar. However, the ecological effects of pyrolysis are not easy to evaluate. Therefore, a life cycle assessment (LCA) was carried out to determine the environmental impact of sewage sludge pyrolysis and to compare it with the common method of sewage sludge incineration. In order to identify the most sustainable applications of the resulting biochar, four different scenarios were analyzed. The modeled life cycles include dewatering, drying and pyrolysis of digested sewage sludge and utilization paths of the by-products as well as various applications of the produced biochar and associated transports. The life cycle impact assessment was carried out using the ReCiPe midpoint method. The best scenario in terms of global warming potential (GWP) was the use of biochar in horticulture with net emissions of 2 g CO 2 eq./kg sewage sludge. This scenario of biochar utilization can achieve savings of 78% of CO 2 eq. emissions compared to the benchmark process of sewage sludge mono-incineration. In addition, no ecological hotspots in critical categories such as eutrophication or ecotoxicity were identified for the material use of biochar compared to the benchmark. Pyrolysis of digested sewage sludge with appropriate biochar utilization can therefore be an environmentally friendly option for both sequestering carbon and closing the nutrient cycle.
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The article presents the possibilities of effective management of lignocellulosic waste by including it in the circular economy. The pyrolysis process was chosen as the thermal conversion method. This approach, due to a high flexibility of the obtained products, better quality of the solid residue (char), and the lower emission of pollutants into the atmosphere, e.g., SO2 and NOx, is a competitive solution compared to combustion process. Wood waste from alder and pine were analyzed. As part of laboratory tests, the elementary composition was determined, i.e., C, H, N, S, and O. The pyrolysis process was carried out at a temperature of 600 °C on an experimental stand for the conversion of solid fuels in a stationary bed. For the obtained data, using the Ansys Chemkin-Pro calculation tool, the detailed chemical composition of gaseous products of the pyrolysis process was modeled for a varying temperature range and residence time in the reactor. The studies have shown that for certain process conditions it is possible to obtain a high calorific value of pyrolytic gas, up to 25 MJ/m3.
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Fast pyrolysis of waste from agroindustry may be an alternative choice for sustainable use of enhanced biofuels. Plastics are one option for improving the hydrogen to carbon efficiency ratio (H/Ceff) of biomass feedstock. Waste from agroindustry in blends with biomass could modify the reaction mechanism for removing oxygen by substituting decarbonylation and decarboxylation with dehydration. Firstly, fast pyrolysis was performed to find the optimal mass blending ratio for olive pomace (OP) and agroindustrial polymers (polyethylene (PE), polystyrenes (PS) and polyvinyl chloride (PVC)) according to hydrocarbon production. Experimental results for the 1.5:1 OP/PE, 1:1.5 OP/PS and 1:1.5 OP/PVC mass blending ratios at 500 °C, showed synergistic enhancement of hydrocarbon yields. Alkenes yield were enhanced for 1.5:1 OP/PE, where the light hydrocarbons fraction (C6-C10) first increased and then decreased with temperature, reaching a maximum at 650 °C. For 1:1.5 OP/PS and 1:1.5 OP/PVC, it was improved the aromatic compounds formation, being 500 °C and 650 °C the optimal reaction temperature for the former and the later, respectively. Benzene, toluene and xylene were in large quantities obtained for PS and PVC blends with OP. Additionally, the synergistic effect on pyrolysis of the blends did not show any clear trend for pyrolytic gas emissions. In general, as reaction temperature increased, CO and CO2 emissions fell and CH4 was enhanced. Finally, olefin and aromatic yields were promoted for blends with a higher H/Ceff.
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The catalytic effect of mineral components (K, Ca, Mg and Na), after pre‐treatment by water leaching and adding NaCl, was evaluated in fast pyrolysis with the biomass of four types of agricultural waste (olive pomace, nutshell, almond shell, and pistachio shell). Water leaching proved to be effective at reducing mineral content in the raw materials, especially in terms of removing K. As a consequence, there was lower decarboxylation activity during fast pyrolysis, and a lower yield of phenolic compounds was obtained. The effect of adding NaCl was evaluated by varying its ratio in the blend (1, 3 and 5 wt%) and it promoted cracking and dehydration reactions, favoring the formation of light molecular‐weight compounds as carboxylic acids. © 2021 The Authors. Biofuels, Bioproducts and Biorefining published by Society of Industrial Chemistry and John Wiley & Sons Ltd.
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Industrial, medical, and electronic residual wastes can potentially be an important source of energy with the use of waste-to-energy (WtE) conversion technology. In Metropolitan Manila, Philippines, about 144,000 kg/d of residual wastes were being generated by the hospitals, industrial sectors, and electronic companies. Hence, imploring high potential benefits can be achieved through utilizing these wastes as feedstock for any WtE conversion facility. A technical and financial costing was performed to evaluate the feasibility of putting up a conventional pyrolysis system in Metropolitan Manila. Various modular-type scenarios of a pyrolysis system in the WtE facility were identified based on the geographical attributes of the sectoral residual wastes generators. Results showed that a 10 tons/d pyrolysis plant facility, with Brayton power set-up, can eventually produce 800 kW and generate an annual net income of PHP 83.63 M after a 2-yr breakeven period. In addition, this facility can accommodate at most 11 tons/d of residual wastes for processing. In contrast, a smaller footprint of pyrolysis-Brayton set-up consisting of three tons per day, with 1,000 kg of daily wastes and a power generation of 65 kW, can potentially produce a net income of PHP 18.06 M following a 3-yr breakeven period. The WtE business models of putting up conventional pyrolysis facilities, by presenting both the maximum and minimum scenarios in terms of plant capacity and income when intended for operation and adoption, were computed to be feasible. © 2022, Department of Science and Technology. All rights reserved.
Article
Although biodegradable straws are widely used, they are often unsuitable for disposal in open environments and cannot be recycled in the same manner as conventional plastic straws. Hence, an effective disposal method needs to be developed. Herein, the thermochemical conversion of biodegradable straws made mostly of polylactic acid (PLA) was considered, and the effects of CO2 on the characteristics of thermochemical products produced from biodegradable straws were explored. The thermochemical conversion of the biodegradable straw in CO2 atmosphere yielded more non-condensable gases than the thermochemical conversion in N2 owing to an enhanced thermal cracking of volatiles at 800 °C. At temperatures > 600 °C in CO2, the reverse water-gas shift reaction considerably increased the CO selectivity. Using CO2 in the thermochemical conversion decreased yields of char and wax, which was attributed to CO2 enhancing thermal cracking of volatiles evolved during the thermochemical conversion and C–H and O–H bonds present in the feedstock. The CO2 thermal agent promoted the cleavage of the polymeric bond of PLA to produce up to 14-fold more lactic acid (the monomer of PLA) than that produced with N2 agent, while it suppressed radical reactions to produce fewer phenyls and polycyclic aromatic hydrocarbons. Thermochemical treatment in a CO2 environment has a significant feature of upcycling biodegradable plastic waste, such as biodegradable straws.
Article
A lot of fishing nets have been abandoned, lost, or discarded at sea. Herein, we aimed at applying seashell waste-derived catalytic materials to a thermocatalytic process to recover a valuable commodity chemical (e.g., caprolactam) from fishing net waste (FNW) made of polyamide 6. For catalyst synthesis, seashell waste was carbonized in N2 and CO2 environments (denoted as SSWC-N2 and SSWC-CO2, respectively); here, the basicity of SSWC-CO2 was two-fold more than that of SSWC-N2. The thermocatalytic conversion of FNW was also conducted under N2 and CO2 atmospheres. Using SSWC-CO2 in the thermocatalytic conversion conducted under a CO2 atmosphere maximized the caprolactam recovery (80 wt% of FNW feedstock, the highest yield reported to date) possibly because the base-catalyzed decomposition of polyamide 6 was enhanced by more reactive cleavage of the amide linkage in CO2. SSWC-CO2 was reused for at least three cycles. In conclusion, SSWC-CO2 is a promising alternative catalyst to recover caprolactam from FNW. The findings from this study offer insights into developing a new thermocatalytic upcycling process for marine waste such as FNW and seashell waste. This aids in reducing microplastic pollution and increasing economic potential for marine waste valorization.
Article
Organic waste, such as cattle manure, is a serious matter of concern because of its disruptive impact on the environment. Even though disposal and reclaim of cattle manure represent the first lines of intervention to solve this problem, upcycling strategies should eventually be essential to reconvert huge amounts of the waste. In the present study, a pyrolysis process was used to reclaim value from cattle manure. Through the process, cattle manure was transformed into pyrolytic gas, pyrolytic liquid, and porous carbon material. The porous carbon material was further carbonized followed by an activation step to make a supercapacitor electrode. The electrode of a hierarchical porous carbon (termed as CMPC) is formed via carbonization and activation processes of solid residue derived from the pyrolysis of cattle manure. The bicontinuous structure of CMPC provide good ion and electron transport pathways, enabling fast charge-discharge. Specifically, in a basic solution electrolyte, CMPC electrode exhibits significant specific capacitance of 161 F g⁻¹ at 0.4 A g⁻¹, comparable to or even larger than other biomass-derived carbon electrodes, and high rate-performance (62% of low-capacitance). It also shows long cycle lives for at least 10,000 charge-discharge cycles at a constant current of 2.7 A g⁻¹. As the pyrolytic gas and pyrolytic liquid had higher heating values of 7.6 MJ kg⁻¹ and 8 MJ kg⁻¹, respectively, they can potentially be used as fuels to supply heat and energy to the pyrolysis process. The cattle manure upcycling process could greatly contribute to the reduction in greenhouse gas emissions.
Article
The conversion of forest residues into biofuels will enhance the decarbonization of the transportation sector and help the world reach its net-zero targets. Microwave-assisted catalytic pyrolysis (MACP) is an emerging thermo-catalytic conversion technology which, when coupled with low-carbon electricity, will result in negative emissions. The work described here assessed the economic feasibility and environmental impact of a novel MACP system for co-production of upgraded biofuel and high-quality biochar from forest residues. The cradle-to-gate (CTG) carbon intensity of MACP biofuel ranged from −57.3 to 27.4 g CO2-eq/MJ respectively when using either low-carbon electricity or carbon-intense electricity. Compared to petroleum fuels, a 43% to 162% reduction of GHG emissions could be achieved depending on electricity mix and methods to treat biochar co-product. The use of electricity to produce MACP biofuel as compared to directly charge electric vehicles was justified as a preferred use based on the finding that the advanced utilization of waste biomass via MACP could contribute significantly to GHG reduction of transportation fuel without sacrificing the travel distance of vehicles. The minimum selling price (MSP) of MACP biofuel was 1.02/Lintheabsenceofanypolicysupportandcouldbereducedtoacomparablepriceofpetroleumfuelsat1.02/L in the absence of any policy support and could be reduced to a comparable price of petroleum fuels at 0.53/L or increased to $1.32/L depending on the co-product revenue from biochar’s higher or lower-value applications. MACP biofuel could also be priced competitively with petroleum fuels by as early as 2026 under the planned carbon tax schedule in Canada. This co-production of upgraded biofuel and value-added biochar could bring flexibility to the biorefinery to seek the highest possible economic and environmental benefits facing the changing market and policy.
Article
Polycyclic aromatic hydrocarbons (PAHs) formation from the pyrolysis of waste tires is inevitable because of the complexity of tire formulations and the addition of certain chemicals. In this study, the formation behavior and distribution of PAHs in three-phases were investigated from waste tires under pyrolysis conditions. The influencing factors including the temperature, heating rate, holding time, particle size, catalyzer, and atmosphere, were systematically evaluated. The results showed that PAHs were mainly concentrated in pyrolysis oil (94.59–99.03%), followed by the gas phase (0.96–5.34%), and their content was very low in the solid phase (0.01–0.99%). A higher temperature and slower heating rate lead to partial PAHs decomposition, thus reducing their emissions. The overall formation of PAHs can be inhibited when pyrolyzing coarse-grained tire powder. Furthermore, the PAHs formation mechanisms in waste tires were determined through reaction molecular dynamics, electron paramagnetic resonance, and intermediate products. Tires were mainly decomposed into benzene series, *C2H3, and *CH3; therefore, it was determined that PAHs were formed by the joint action of the hydrogen abstraction, and vinyl radical addition and methyl addition cyclization mechanisms. Among them, low and middle-ring PAHs were formed more easily, particularly naphthalene. The generation of PAHs can be inhibited by reducing the concentration of hydrocarbons and monocyclic benzene series. Regarding the distribution law and generation pathways of PAHs, our results provide guidance for reducing PAHs formation and emissions.
Article
This study aimed to determine the feasibility of pyrolysis scenarios as sewage sludge treatment processes through cradle-to-gate life-cycle assessment and additional energy consumption, carbon emission, and economic benefit analyses, considering circular economy principles. The examined pyrolysis scenarios include slow pyrolysis with various residence times to produce activated carbon (AC) or biochar and fast pyrolysis to produce bio-oil, all with internal gas energy recovery. The functional unit (FU) in this study comprises 1000 kg of dried sludge entering the pyrolysis reactor. The overall evaluation and new product application routes address gaps in current studies on sludge treatment via pyrolysis. Environmentally, the bio-oil (-0.31 kg CO2-eq/kg FU) and biochar (-0.05 kg CO2-eq/kg FU) scenarios show considerable improvement over contemporary pyrolysis and other conventional sludge treatment methods. The AC scenarios have higher toxicity but lower carbon emissions (1.50–1.70 kg CO2-eq/kg FU) than contemporary AC production processes. Chemical reagent usage has significant effects on the environmental burden of AC production processes. The biochar and bio-oil pyrolysis scenarios achieve net energy recovery through product applications. Although the AC scenarios still require energy input, this demand can be significantly reduced by optimising moisture removal processes. Operating cost analysis indicates that the examined pyrolysis scenarios are potentially profitable. Primary product yield and market value are significant factors determining the net profit of these pyrolysis scenarios, but further assessment of capital costs is required. This study shows that bio-oil and biochar pyrolysis are eco-friendly sewage sludge treatment methods.
Article
A life cycle assessment was performed to compare the sustainability of gasification and fast pyrolysis processes for producing bio-oil using agricultural wastes from biomass. The objective was to carry out the environmental analysis associated with the production of 1 MJ bio-oil using different agricultural wastes biomasses for both thermochemical processes to determine which process is more respectful with the environment. The life cycle assessment revealed that gasification was more detrimental to the environment for all agricultural biomasses under study. In addition, greenhouse gas emissions over a 100-year time horizon were calculated, thereby demonstrating that CO2 yield emissions were higher than those for CH4 and N2O in both thermochemical processes. Furthermore, to gain a comprehensive overview, both thermochemical processes were divided into different equipment blocks to evaluate their individual impacts. Almond shell, pistachio shell and olive stone were identified as the biomasses for which minor amount of feed was needed to produce 1 MJ bio-oil. This assessment determined that the gasification stage of the gasification process and the separation stage for fast pyrolysis, were the main contributors to all mid-point impact categories. Finally, fast pyrolysis was the most environmentally friendly option for producing 1 MJ bio-oil.
Article
Organic waste biomass is transformed to biogas via anaerobic digestion. Biogas is typically used as a gaseous fuel to produce heat and power, incentivized by regulatory support schemes in different regions and countries. However, energy production via biogas combustion is limited to local sites, and a lower fuel quality of biogas than natural gas is another limitation on the direct use of biogas as a fuel. Alternative ways are to employ biogas as (1) pyrolysis medium to effectively modify the quality and quantity of pyrolytic products and (2) feedstock for the production of high-value commodity chemicals. In this regard, this review is aimed at providing an overview on the use of biogas either as pyrolysis medium or as renewable chemical feedstock.
Article
Pyrolysis of the middle layer of a surgical mask (MLM) and inner and outer layers of a surgical mask (IOM) was performed to assess their potential valorization as waste-to-energy feedstocks, and the characteristics of the resulting products were investigated. Pyrolysis of the main organics in waste surgical masks occurred at a very narrow temperature range of 456–466 °C. The main product was carbon-rich and oxygen-deficient liquid oil with a high heating value (HHV) of 43.5 MJ/kg. From the life-cycle perspective, environmental benefits and advantages of this upcycling approach were verified compared with conventional waste management approaches. This study advocated the potential application of waste surgical masks as feedstocks for fuels and energy, which is beneficial to mitigate plastic pollution and achieve sustainable plastic waste-to-energy upcycling, simultaneously.
Article
Many facets of our civilization's contemporary life are related to the use of electrical and electronic equipment (EEE). EEE replacement is becoming more common as the need for high-performance EEE grows and technical advancement accelerates. As a result, a massive quantity of electronic waste (e-waste) is generated. One way of recycling e-waste is through pyrolysis, which is a thermochemical method used to recover polymers and concentrate metals into a solid residue. Additionally, this technique may be modified or integrated with other technologies to reduce the number of organic halides produced by harmful brominated flame retardants (BFRs), often used as additives in these materials. This article provides a comprehensive review in the context of pyrolysis of e-waste and its sustainability. The structure and components of the five significant types of e-waste, including printed circuit boards (PCBs), lithium-ion batteries (LIBs), tantalum capacitors (TCs), light-emitting diodes (LEDs), and liquid crystal displays (LCDs), are first discussed. Then five methods of e-waste pyrolysis, including vacuum pyrolysis, catalytic pyrolysis, co-pyrolysis, microwave pyrolysis, and plasma pyrolysis, have been carefully studied and the merits and demerits of each method are presented. In the following, the sustainability of the pyrolysis process is examined from three perspectives: economic, environmental, and social. In the end, ongoing challenges of e-waste pyrolysis and recommendations for future directions are also addressed. E-waste pyrolysis is still not completely industrialized. However, it can be said that it is a sustainable method, and the suitability of this method has been proven on the laboratory scale. It is hoped that we will see the industrialization of this method in industrialized and developing countries in the future.
Article
Everyday waste is a serious matter of concern because of its disruptive impact on the environment. Although disposal and reclaim of such material represent the first lines of intervention to solve this problem, upcycling strategies should eventually be necessary to reconvert huge amounts of the waste. In addition to waste, climate change caused by greenhouse gas emissions (e.g., carbon dioxide (CO2)) is other global environmental problem. Here, we employed a thermal treatment process conducted in CO2 environment to upcycle waste tea bag (a surrogate feedstock for everyday waste) and utilize CO2 simultaneously. Through lab-scale experiments, 6 wt% caprolactam (a value-added nylon monomer), 12.7 wt% combustible gases (higher heating value (HHV): 24.8 MJ kg⁻¹), and 13.8 wt% char (HHV: 28.1 MJ kg⁻¹) were obtained at 500 °C. Based on the experimental results, a large-scale energy analysis of the process was conducted by developing a simulation model of an integrated process to produce caprolactam-rich liquid product. For the integrated process, CO2 in gaseous product mixture is separated, and the separated CO2 is recirculated to the thermal treatment step. The combustible gases and char are used to supply energy to thermal treatment and separation steps. The proposed process has a significant feature that there is no need for external energy with no CO2 emission (i.e., CO2 is fully recirculated in the waste treatment process).
Article
Climate change mitigation not only requires reductions of greenhouse gas emissions, but also withdrawal of carbon dioxide (CO2) from the atmosphere. Here we review the relationship between emissions reductions and CO2 removal by biochar systems, which are based on pyrolysing biomass to produce biochar, used for soil application, and renewable bioenergy. Half of the emission reductions and the majority of CO2 removal result from the one to two orders of magnitude longer persistence of biochar than the biomass it is made from. Globally, biochar systems could deliver emission reductions of 3.4–6.3 PgCO2e, half of which constitutes CO2 removal. Relevant trade-offs exist between making and sequestering biochar in soil or producing more energy. Importantly, these trade-offs depend on what type of energy is replaced: relative to producing bioenergy, emissions of biochar systems increase by 3% when biochar replaces coal, whereas emissions decrease by 95% when biochar replaces renewable energy. The lack of a clear relationship between crop yield increases in response to fertilizer and to biochar additions suggests opportunities for biochar to increase crop yields where fertilizer alone is not effective, but also questions blanket recommendations based on known fertilizer responses. Locally specific decision support must recognize these relationships and trade-offs to establish carbon-trading mechanisms that facilitate a judicious implementation commensurate with climate change mitigation needs.
Article
The effectiveness of a recycling approach of the printed circuit board (PCBs), and, thus, the quality of polymeric constituents, primarily rests on the capacity to eliminate the bromine content (mainly as HBr). HBr is emitted in appreciable quantities during thermal decomposition of PCB-contained brominated flame retardants (BFRs). The highly corrosive, yet relatively reactive HBr, renders recovery of bromine-free hydrocarbons streams from brominated polymers in PCBs very challenging. Via combined experimental and theoretical frameworks, this study explores the potential of deploying alumina (Al2O3) as a debromination agent of Br-containing hydrocarbon fractions in PCBs. A consensus from a wide array of characterization techniques utilized herein (ICP-OES, IC, XRD, FTIR, SEM-EDX, and TGA) clearly demonstrates the transformation of alumina upon its co-pyrolysis with the non-metallic fractions of PCBs, into aluminum bromides and oxy-bromides. ICP-OES measurements disclose the presence of high concentration of Cu in the non-metallic fraction of PCB, along with minor levels of selected valuable metals. Likewise, elemental ionic analysis by IC demonstrates an elevated concentration of bromine in washed alumina-PCBs pyrolysates, especially at 500 °C. The Coats-Redfern model facilitates the derivation of thermo-kinetic parameters underpinning the thermal degradation of alumina-PCB mixtures. Density functional theory calculations (DFT) establish an accessible reaction pathway for the HBr uptake by the alumina surface, thus elucidating chemical reactions governing the observed alumina debromination activity. Findings from this study illustrate the capacity of alumina as a HBr fixation agent during the thermal treatment of e-waste.
Article
To promote the use of recycled waste materials as an industrial feedstock, this study examined the preparation of carbon black (CB) by partial oxidation of a spent tyre pyrolysis oil using a drop tube furnace. The effect of reaction temperature, the residence time of gas in the reactor and inlet gas oxygen concentration on the yield and properties of the CB were evaluated. The surface chemistry, chemical composition, morphological and thermal properties of the CB samples were characterised using XPS, EA, TEM, BET, and TGA, respectively. The CB yield increased with increasing reaction temperature but decreased as the residence time or oxygen concentration increases. The CB primarily consisted of C (90.5–98.6%) and O (0.9–7.4%), with small traces of S (<1%), Si (<1%) and H (<2%). Hydroxyl, carbonyl, and carboxyl are the key functional groups found on the CB surface, with the hydroxyl groups being dominant. The CB were highly graphitic with a lattice spacing in the range of 0.338–0.350 nm and had BET surface areas of 4–22 m²g⁻¹. The mean primary particle size ranged from 92 to 176 nm and decreased with increasing reaction temperature and oxygen concentration. The CB aggregate configuration became more complex with increasing reaction temperature, residence time and oxygen concentration. The results were not only comparable with commercial CB products from fossil fuel feedstocks but are expected to provide the needed motivation to move towards circular economy strategies, which have positive impacts from a sustainability perspective.
Article
A novel method for preparing porous carbon materials from biomass pyrolysis vapors with calcium citrate template has been proposed. The effects of pyrolysis temperature, pyrolysis heating rate and carbon-containing precursor preparation temperature on the yield of biomass pyrolysis products, composition of light bio-oil and structure of porous carbons were investigated. The physicochemical characterization and hydrogen adsorption experiments were carried out for the prepared porous carbons. The carbonization mechanism of the carbon-containing precursor was studied and a five-stage reaction kinetic model was established by Gaussian peak separation method according to the DTG curves. Under the optimal conditions of pyrolysis temperature (823 K), heating rate (10 K/min) and carbon-containing precursor preparation temperature (473 K), the prepared porous carbon material has the largest specific surface area of 1703 m²/g, relatively high micropore volume of 0.51 cm³/g and microporosity of 24.17%. The hydrogen adsorption capacity of the carbon material can reach 170.12 cm³/g (1.53 wt%) at 77 K at atmospheric pressure. This paper provides a novel and environmental-friendly method for the preparation of porous carbon materials, and also presents a new way for the utilization of biomass pyrolysis vapors before condensation.
Article
The continuous growth of population and the steady improvement of people's living standards have accelerated the generation of massive food waste. Untreated food waste has great potential to harm the environment and human health due to bad odor release, bacterial leaching, and virus transmission. However, the application of traditional disposal techniques like composting, landfilling, animal feeding, and anaerobic digestion are difficult to ease the environmental burdens because of problems such as large land occupation, virus transmission, hazardous gas emissions, and poor efficiency. Pyrolysis is a practical and promising route to reduce the environmental burden by converting food waste into bioenergy. This paper aims to analyze the characteristics of food waste, introduce the production of biofuels from conventional and advanced pyrolysis of food waste, and provide a basis for scientific disposal and sustainable management of food waste. The review shows that co-pyrolysis and catalytic pyrolysis significantly impact the pyrolysis process and product characteristics. The addition of tire waste promotes the synthesis of hydrocarbons and inhibits the formation of oxygenated compounds efficiently. The application of calcium oxide (CaO) exhibits good performance in the increment of bio-oil yield and hydrocarbon content. Based on this literature review, pyrolysis can be considered as the optimal technique for dealing with food waste and producing valuable products.
Article
Lignocellulosic biomass is an effective and sustainable alternative for petroleum-derived fuels and chemicals to produce biofuels and bio-based products. Despite the high availability, the degradation of biomass is a substantial challenge. Hence, it is necessary to integrate several unit processes such as biochemical, thermochemical, physical, and catalytic conversion technologies to produce a wide range of bio-based products. Integrating the processes enhances the yield, reduces the reaction time, and can be cost-effective. Process integration could significantly lead to various outcomes which guide towards the circular economy. This review addresses integration of several biorefinery processes for the production of multifaceted products. In addition, modern and sustainable biorefinery technologies are discussed to pave the path towards circular economy through the closed-loop approach.
Article
In the interest of utilisation of industrial waste products, this paper investigated the preparation and characterisation of carbon black (CB) made via partial oxidation of a heavy residue fraction (HRF) of spent tyre pyrolysis oil in a drop tube furnace. The effect of process temperature, residence time (Rtime), and O2 concentration on the yield and quality (elemental composition, functional groups, morphology, thermal behaviour, and surface area) of HRF-CB were determined using elemental analyser (EA), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), thermogravimetric analyser (TGA), and Brunauer-Emmett-Teller (BET) technique. Higher temperatures led to higher yields (41 – 60%) and better quality of the resultant CB. Above 1150°C, the CB samples were comparable with commercial CB products, with low ash (<0.1%), low volatile matter (<6.1%), moderate BET surface area (11 – 24.2 m²g⁻¹), and high C contents (~94 – 99%). Quality was also improved as Rtime or O2 increased but at some sacrifice to the total yield. HRF-CB aggregates were morphologically complex, highly structured and had good thermal stability, which increased with increasing process temperature, Rtime and O2 concentration, respectively. Interestingly, the hydroxyl, carbonyl and carboxyl surface groups in the HRF-CB were higher (54 – 69%) than commercial products (0 – 59%) under all process conditions, which is a desirable trait for enhanced bonding and mechanical properties but typically introduced to commercial CB by secondary procedures. Given their comparable properties, CB from heavy residues of spent tyre pyrolysis oil may be a suitable replacement for commercial CBs used in rubber reinforcement.
Chapter
The EU is experiencing economic growth that exceeds domestic raw material/energy production. The EC is trying to solve this problem of the unsustainability of its economic development through two separate legislative frameworks—one trying to solve material supply problems, and one for solving problems of energy dependence. This division is also present in waste-related legislation where emphasis is put on “closing the loop” on the material side through material recovery. In this chapter, a “closing two loops” approach is defined, which builds upon material recovery-based approach to waste management and boosts its sustainability by at the same time closing the loop from two sides—material and energy. The significance of energy recovery is demonstrated through the use of cumulative energy demand-based indices, combined with LCA-based system modeling, for comparison of different scenarios that use material and energy recovery to a different extent and, at the same time, meet all current legislative goals.