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Current Designs of Robotic Arm Grippers: A Comprehensive Systematic Review

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Recent technological advances enable gripper-equipped robots to perform many tasks traditionally associated with the human hand, allowing the use of grippers in a wide range of applications. Depending on the application, an ideal gripper design should be affordable, energy-efficient, and adaptable to many situations. However, regardless of the number of grippers available on the market, there are still many tasks that are difficult for grippers to perform, which indicates the demand and room for new designs to compete with the human hand. Thus, this paper provides a comprehensive review of robotic arm grippers to identify the benefits and drawbacks of various gripper designs. The research compares gripper designs by considering the actuation mechanism, degrees of freedom, grasping capabilities with multiple objects, and applications, concluding which should be the gripper design with the broader set of capabilities.
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Citation: Hernandez, J.; Sunny,
M.S.H.; Sanjuan, J.; Rulik, I.; Zarif,
M.I.I.; Ahamed, S.I.; Ahmed, H.U.;
Rahman, M.H. Current Designs of
Robotic Arm Grippers: A
Comprehensive Systematic Review.
Robotics 2023,12, 5. https://doi.org/
10.3390/robotics12010005
Academic Editor: Raffaele Di
Gregorio
Received: 7 November 2022
Revised: 8 December 2022
Accepted: 28 December 2022
Published: 2 January 2023
Copyright: © 2023 by the authors.
Licensee MDPI, Basel, Switzerland.
This article is an open access article
distributed under the terms and
conditions of the Creative Commons
Attribution (CC BY) license (https://
creativecommons.org/licenses/by/
4.0/).
robotics
Review
Current Designs of Robotic Arm Grippers: A Comprehensive
Systematic Review
Jaime Hernandez 1,†,‡, Md Samiul Haque Sunny 2,*,‡ , Javier Sanjuan 1,‡ , Ivan Rulik 2,‡ , Md Ishrak Islam Zarif 3,‡,
Sheikh Iqbal Ahamed 3, Helal Uddin Ahmed 4and Mohammad H Rahman 1,2,4
1Department of Mechanical Engineering, University of Wisconsin-Milwaukee, Milwaukee, WI 53212, USA
2Department of Computer Science, University of Wisconsin-Milwaukee, Milwaukee, WI 53212, USA
3Department of Computer Science, Marquette University, Milwaukee, WI 53233, USA
4Biorobotics Laboratory, University of Wisconsin Milwaukee, Milwaukee, WI 53212, USA
*Correspondence: msunny@uwm.edu
Current address: Biorobotics Lab, University of Wisconsin Milwaukee, 115 East Reindl Way, USR 281,
Milwaukee, WI 53212, USA.
These authors contributed equally to this work.
Abstract:
Recent technological advances enable gripper-equipped robots to perform many tasks
traditionally associated with the human hand, allowing the use of grippers in a wide range of
applications. Depending on the application, an ideal gripper design should be affordable, energy-
efficient, and adaptable to many situations. However, regardless of the number of grippers available
on the market, there are still many tasks that are difficult for grippers to perform, which indicates
the demand and room for new designs to compete with the human hand. Thus, this paper provides
a comprehensive review of robotic arm grippers to identify the benefits and drawbacks of various
gripper designs. The research compares gripper designs by considering the actuation mechanism,
degrees of freedom, grasping capabilities with multiple objects, and applications, concluding which
should be the gripper design with the broader set of capabilities.
Keywords:
robotic arm; gripper design; actuation mechanism; grasping capabilities; object manipulation
1. Introduction
The ability to grip and manipulate objects has been central to the advancement of
robots [
1
10
]. Manufacturers can use end-effector tooling for picking, placing, and packing
objects using advances in gripper technology to reap the benefits of precision, performance,
and productivity [
11
]. Grippers are classified depending on their design, how they are
powered, and their application. For example, when considering industrial grippers, one
of the simplest designs is the parallel motion two-jaw gripper, commonly used to lift
objects [
12
15
]. Several other design types include the O-ring gripper [
16
], and the needle
gripper [
17
]. Industrial grippers can be hydraulic, pneumatic, or electric, depending on the
application requirements [
2
,
18
,
19
]. However, although the number of grippers currently
available on the market has been increasing over the years, this does not change the fact
that there are still many complex tasks that robots cannot accomplish.
A limitation of robotic grippers occurs when holding fragile objects with the correct
force [
3
,
6
,
8
10
]. For example, a gripper handling fruit or food must grasp the fruit firmly
enough so it will not slip out of their grasp but be gentle so the fruit will not get damaged,
while human fingers are soft and can conform to objects, this is not inherent in a robotic
gripper, typically made of metal or other materials with a hard surface. To mitigate this
issue, designers developed grippers with softer materials, allowing robotic grippers to
handle fragile objects, creating the subject of soft robotics. Soft robotics is a sub-field of
robotics that features robots made with soft materials similar to living organisms, such
Robotics 2023,12, 5. https://doi.org/10.3390/robotics12010005 https://www.mdpi.com/journal/robotics
Robotics 2023,12, 5 2 of 34
as an octopus’ tentacles or a human’s fleshy finger. Recent advancements in soft robotics
allow robots to overcome traditional challenges and expand into new fields [20,21].
Another challenge for gripper design is dexterity. Many traditional gripper designs
have two or three fingers made of rigid material. Even though they can do pick and
place tasks effectively, they are not suited to more complex manipulation activities [
22
,
23
].
For the design to be functional and successful, it needs to generate complex geometries,
mechanically adapt to the shape of an object, specialize in grasping and manipulating with
ultra-sensitive touch sensors, and have a low impact energy to achieve close resemblance
to a human hand [24].
This article explores grippers’ most recent industrial and research designs to answer
the question: What gripper design can handle most objects independently of their fragility,
shape, and weight? Thus, we classified the grippers considering the type of mechanical
design, number of degree of freedom (DOF), the type of actuation, and the form of the
grasping objects, concentrating our study on analyzing which gripper yields the best
handling capabilities.
The article is organized as follows: Section 2presents the classification of grippers
based on their degrees of freedom and design, focusing on the advantages and limitations
of each gripper design. Section 3shows the organization of the grippers considering their
grasping capability in terms of the size, the shape, and the material of the handled object.
Section 4presents the conclusions. Finally, the Appendix Apresents the methodology for
selecting and organizing the articles for review.
2. Design Configurations For Robotic Arm Grippers
To understand how grippers are designed, first understand how humans interact with,
hold, and move objects during daily activities. A Max Planck Institute for Intelligent Sys-
tems study trained computers to understand, model, and synthesize human grasping [
25
].
The analysis of the study includes complex 3D object shapes, detailed contact information,
hand pose and shape, and 3D body motion. Similar analyses were conducted in [
26
,
27
],
in which the types of grips used were classified based on the type of object, its shape, and
its weight. Figure 1shows different grasping types. According to what was previously
stated, gripping modes are also classified based on the object’s shape, dividing them into
three broad categories [
28
], which are shown in Figure 2: parallel or flat gripping mode,
cylindrical gripping mode, and spherical gripping mode [
29
]. Other categories derived
from these three, such as Tip mode, Hooke mode, and Lateral mode, are presented as
subsets of the main categories. Lateral mode, for example, is a subset of parallel mode in
which the object’s thickness is hundreds of times less than its perpendicular area. Based on
the mobility of the robotic grippers, exists three main categories that classify the design
of the grippers: Completely constrained, underconstrained, and deformable. Inside those
categories, there are various subdivisions based on the actuation mechanisms, as presented
in Table 1. This study reviews each group of robot arm grippers, focusing on the advantages
and disadvantages of each classification.
Robotics 2023,12, 5 3 of 34
Figure 1.
Categorization of grasping considering the required power and precision for different object
shapes and wrap types.
Figure 2. Generalized classification of gripping modes based on the object shapes.
Table 1. Categories of robotic grippers based on design configurations and actuation mechanism.
Completely constrained
Compliant mechanism Cable driven [6]
linear actuator [1,3032]
Rigid links
Linear actuator [3335]
Rotary actuator [3638]
Cable driven [4,39,40]
Electromagnet [41,42]
Underconstrained
Compliant mechanism
unspecified [43]
Cable driven [14,44]
Rotary actuator [45]
Linear actuator [46]
Piezo actuator [47,48]
Rigid links
Linear actuator [15,49,50]
Rotary actuator [10,5154]
Cable driven [5,9,12,13,5562]
Pneumatic actuation [63]
Deformable
Single mass gripper Vacuum [2,11,64]
Cable driven [8,65,66]
single mass finger
Pneumatic/Hydraulic actuation [7,6773]
Dielectric elastomer (DE)
actuator [74]
Linear actuator [75]
Square continuum robot Cable driven [76]
Robotics 2023,12, 5 4 of 34
2.1. Completely Constrained Gripper Mechanism
Completely constrained finger mechanisms are devices with a DOF equivalent to their
number of actuators, which allows the trajectory of the tip of the finger to follow a prede-
fined path. Note that the number of DOF is computed using the Gruebler-Kutzbach [
77
]
equation presented below:
M=3L2J(1)
where
M
is the total DOF;
L
is the number of links, and
J
is the number of joints. Then,
consider the completely constrained mechanism presented in Figure 3, with three links
(
Li
) and four joints(
ji
); applying Equation
(1)
, the total number of DOF is one. Thus, this
robot only needs one actuator to generate motion. This property permits the device to
generate high output torque, allowing the gripper to hold heavy-weight objects [
30
,
35
].
Most of these devices use 1 DOF to control the motion of the gripper, which limits the
complexity of the items that the gripper can handle [
33
]. To solve this issue, researchers
have included more DOF in the grippers to enhance their ability to handle complex objects
at the expense of their output torque [
37
]. Based on their design, completely constrained
finger mechanisms have two classifications: compliant mechanisms and rigid links.
Figure 3. Comparison of a fully constrained mechanism with an underconstrained mechanism.
2.1.1. Compliant Mechanism
A compliant mechanism is a flexible mechanism that transmits force and motion
through elastic deformations. Compliant mechanisms have a reduced number of moving
parts which makes them light. Besides, friction impacts compliant mechanisms more than
rigid links because they require fewer assembly parts. Moreover, the fewer assembly parts
reduce undesirable nonlinear effects like backlash and noise on compliant mechanisms.
Compliant mechanisms are usually of 3D printed materials, reducing their manufacturing
cost. However, since the links are flexible, their considerably weaker than rigid links, reduc-
ing the output torque capabilities [
78
]. A usual design strategy for compliant mechanisms is
topological optimization as proposed in [
6
] for a gripper of 3-flexible fingers. The principal
purpose of the optimization was to facilitate the modeling of interactions between the
gripper and the objects. Figure 4presents the stages of optimization for the gripper design.
The optimization model considers the loading pressure and traction frictions for this case
to obtain the objective function. The obtained device uses pulleys and cables for actuation.
Another example of a compliant mechanism is used for each finger of a 3-finger flexible
gripper in [
1
]. The finger mechanism performs linear motions as presented in Figure 5. The
finger mechanism was fabricated with a thermoplastic elastomer (TPE) and was optimized
for interactions with unpredictable environments and to handle delicate objects of different
sizes. Additionally, the gripper mechanism has only one linear actuator to actuate the three
fingers simultaneously, which generates the same displacement on each finger.
Robotics 2023,12, 5 5 of 34
Figure 4.
Topological optimization stages of the finger compliant mechanism. Reprinted with
permission from ref. [6]. Copyright 2018 IEEE.
Figure 5.
Flexible finger performing linear motion. Reprinted with permission from ref. [
1
]. Copy-
right 2020 IEEE.
A similar design was proposed in [
30
], focusing on the optimal design of a 3D-printed
constant force-compliant finger. This finger mechanism uses a force regulation strategy
for high-speed handling of fragile objects. Details of the regulation strategy are presented
in [
31
]. Figure 6shows the gripper actuation system, including the jaw and the FRM. The
gripper mechanism uses pneumatic actuation and has two complaint mechanisms acting
as springs.
Figure 6.
Actuation system of a gripper including the jaw and FRM. Reprinted with permission from
ref. [31]. Copyright 2018 IEEE.
Other grippers integrate sensors in the design of the compliant gripper, as in [
32
]. This
compliant gripper uses an integrated position and grasping/interaction force sensor for
automated micro-assembly tasks. However, the integrated sensor limits the workspace
Robotics 2023,12, 5 6 of 34
to 2.2 mm with a grasping force of 16 mN. Although, this may not be an impending
feature for the particular application of this gripper. Figure 7presents the complaint
mechanism with the integrated position and force sensors and a piezoresistive strain
gauge for controlling the end-effector. This gripper mechanism also uses finite elements
topological optimization. The author compared the results from the optimization with an
experimental setup, validating the feasibility of this procedure.
Figure 7.
Structure of the complaint mechanism with integrated sensors. Reprinted with permission
from ref. [32]. Copyright 2017 IEEE.
2.1.2. Rigid Links
Opposite to compliant mechanisms, rigid links can generate a high output torque
while maintaining their stiffness. However, this gripper mechanism requires force sensors
to avoid damaging the handling objects. This architecture is presented in [
39
], which
proposes a cable-driven adaptive multi-DOF finger with a mechanical sensor integrated
to control the position and output torque. This finger mechanism is made of Acrylonitrile
Butadiene Styrene (ABS) and can generate motions in a single plane. The design of this
finger mechanism maximizes the output forces in a predefined path, obtaining a gripper
mechanism that can hold objects of 55mm in diameter and 800 grams in weight. Figure 8
presents the kinematical diagram of the gripper mechanism for the design trajectory.
Another rigid gripper example with similar capabilities is in [
4
]. This rigid gripper is a
4-finger hand gripper, each finger with three DOFs and actuated by cables. The hand
gripper’s fingers have like dimensions and are composed of two phalanges. Other rigid
grippers include variable friction surfaces which increase the manipulability dexterity of
the gripper [
40
]. The texture of this gripper is a compound of Polylactic Acid (PLA) and
TPU, and its friction changes by the actuation of two pulleys attached to DC motors as
described by Figure 9.
One limitation of rigid links is the need for an accurate control strategy. This feature
is complex to obtain because of the nature of the force sensor. Thus, some authors use
a fuzzy logic controller to approximate the experimental results into an accurate control
strategy [
34
]. Figure 10 presents the experimental setup used by the author to verify
the behavior of this approach. Other rigid link designs use closed-loop links [
79
]. This
finger gripper has two parallel grippers composed of symmetric parallelograms, as seen in
Figure 11.
Robotics 2023,12, 5 7 of 34
Figure 8. Kinematical diagram of the finger mechanism for the design trajectory. [39].
The advantage of this kinematical design is that the model is simpler to implement,
ensuring that the tool reacts well relative to the gripping forces and the spring stiffness.
Moreover, to increase the accuracy, some rigid links grippers use lead screws examples
of this approach are in [
33
,
35
]. The former uses a gripper inspired by a chuck clamping
device, as presented in Figure 12. This gripper has a closing motion mechanism that
provides the position of objects. The latter uses a slider-crank-mechanism as shown in
Figure 13. This rigid link mechanism can handle items up to 5kg or fragile objects like
eggs. Both gripper mechanisms have the advantage of self-locking, which reduces energy
consumption because the motors do not need to be active all the time. However, this type
of gripper has a slow-motion issue because of its high mechanical advantage.
Figure 9.
System of friction changing surface. Reprinted with permission from ref. [
40
]. Copyright
2020 IEEE.
Figure 10.
Gripper configuration with one movable finger (with force sensor) and one fixed finger
(with slip sensor) to ease the control [34].
Robotics 2023,12, 5 8 of 34
Figure 11.
Finger gripper composed of two parallel grippers of symmetric parallelograms. Reprinted
with permission from ref. [79]. Copyright 2019 IEEE.
Figure 12.
Assembly and operation of the chuck type system. Reprinted with permission from ref.
[35]. Copyright 2018 IEEE.
Figure 13.
Representation of the gripper holding an egg without breaking it. Reprinted with
permission from ref. [33]. Copyright 2018 IEEE.
Other designs use electromagnets to actuate rigid links. For example, in [
41
] is proposed
an electromagnet actuated gripper for the manipulation of fabrics. As presented in Figure 14,
the gripper uses a slider-crank mechanism. More complex electromagnet-actuated grippers
use multiobjective genetic algorithms for optimal design. An example is presented in [
42
]
of this optimization strategy. For this purpose, the authors modeled the actuator as a stack
consisting of individual actuator elements arranged in series and parallel arrays in four
combinations. As a result of this optimization process, the gripper has increased accuracy
compared with others grippers of the same type. However, using electromagnets demands
a high energy input, making them unsuitable for autonomous applications.
Figure 14.
Electromagnet actuated gripper. Reprinted with permission from ref. [
41
]. Copyright 2020
IEEE.
Robotics 2023,12, 5 9 of 34
The Salisbury hand [
80
] shown in Figure 15 was the first successful humanoid robot
hand built as a sophisticated end-effector for grasping investigations. Each finger on this
hand has three joints, allowing it to mimic the dexterous gripping of the human hand to
some extent. Steel wires that pass through Teflon-coated flexible tubes activate the fingers.
Each cable is tensioned by a DC brush-type motor that works through a gear reducer. The
flexible conduit that allows wires to be routed around the wrist allows the actuator package
to be mounted on the robot’s forearm.
Figure 15. Finger joints of Salisbury hand.
The DHL Hand [
81
] is an open skeleton hand made of aluminum and steel that can
manipulate a variety of objects with great dexterity and accuracy. Three separate joints
in each finger are controlled by their own actuators. Brushless dc motors, tooth belts,
harmonic drive gears, and bevel gears at the base joint are used in all actuation systems.
As shown in Figure 16, the base joint is a differential bevel gear type, allowing for two
independent motions. The two actuators can be used to their full capacity, allowing the
joint to flex or extend as needed.
Figure 16.
Actuation systems use brushless dc motors, tooth belts, harmonic drive gears, and bevel
gears at the base joint to control three finger joints of DHL hand.
The Barrett hand [
82
] is a popular example of a hand used in industry and for grasping
and manipulation research. Each Barrett Hand’s finger shown in Figure 17 is powered by
a motor, and each motor controls two joint axes. Torque is applied to these joints via a
Torque switch mechanism. When a fingertip makes contact with an object for the first time,
it locks both joints, deactivates motor currents, and waits for further instructions from the
microprocessors.
Robotics 2023,12, 5 10 of 34
Figure 17. Mechanism of a Barrett hand’s finger.
2.2. Underconstrained Mechanism
2.3. Compliant Mechanism
Underconstrained mechanisms allow a broader motion capability compared to com-
pletely constraints. The higher motion is due to the DOF, which is higher than the number
of actuators, adding more flexibility to handle irregular shape objects. The extra DOF is
usually passively actuated by springs for maintaining the structure, as presented in Figure 3,
in which a 2-DOF under-constrained mechanism is presented. However, as is in the case of
underconstrained compliant mechanisms, the shape of the gripper can include the effects
of the spring without adding it. An example of this kind of mechanism is presented by the
authors in [
43
], which developed a robotic gripper with compliant cell stacks for industrial
part handling, shown in Figure 18.
Figure 18. Robotic gripper with compliant cell stacks mechanism [43].
Another example is presented in [
44
], who developed an underactuated robotic gripper
of three fingers inspired by an origami twisted tower shown in Figure 19. Each of the
fingers of the gripper uses cable-driven actuation controlled by a central servomotor.
Although the gripper mechanisms can handle objects with complex shapes, their payload
capacity is limited to 1.5 N at most. Other examples with the same issue include the
works of the authors of [
47
], who developed a passive-compliant piezo actuated micro-
gripper (Figure 20); and the designs in [
45
], which presents a 3D printed Gripper for Cloth
Manipulation and position control (Figure 21). However, the latter implemented a variable
friction finger surface, controlled by a small motor that pushes the high friction surface at
the tip of the top finger, incrementing the payload capacity.
Robotics 2023,12, 5 11 of 34
Figure 19. Underactuated robotic gripper of three fingers inspired in an origami twisted tower [44].
Figure 20.
Passive-compliant piezo actuated micro-gripper. Reprinted with permission from ref. [
47
].
Copyright 2021 IEEE.
Another limitation of this type of gripper is the need for a force sensor capable of
measuring the distribution of forces on a surface. To this end, the authors developed
a gecko-inspired gripper that uses ABS polyimide or mylar polyester with a metalized
surface for the sensors (Figure 22). The sensor is fabricated in situ with thin adhesive films
on each finger and measures the change in capacitance when a region of adhesive makes
contact with a surface. Another sensor is developed by the authors of [
46
] for a compliant
adaptive gripper, which integrated an implicit force. The gripper can measure the output
force by knowing the deformations on the gripper itself. To compute the deformation
of the system, the authors used a general numerical network model (NTM). The NTM
calculates the node coordinates of the mechanism using a hand-eye camera (Figure 23).
Then, using the node information, the NTM computes the grasping force of the gripper.
The proposed mechanism is the first fin-ray-based gripper that simultaneously achieves
adaptive grasping and intrinsic force-sensing without any force sensor. A gripper with
similar capabilities is presented in [
48
], who developed a novel compliant constant-force
gripper based on buckled fixed-guided beams (Figure 24). The gripper has a passive type
of compliant constant-force mechanism. The gripper can generate a constant-force output
using a combination of positive and negative stiffness mechanisms. The negative stiffness
mechanism is a bi-stable buckled fixed-guided beam.
Figure 21.
3D printed Gripper for Cloth Manipulation. Reprinted with permission from ref. [
45
].
Copyright 2020 IEEE. The figure shows the motors used to change the friction in the gripper.
Robotics 2023,12, 5 12 of 34
Figure 22.
Movement sequence to perform a full grasping. Reprinted with permission from ref. [
14
].
Copyright 2019 IEEE.
Figure 23.
Representation of the theoretical deformation of the gripper given by the general numerical
network model. Reprinted with permission from ref. [46]. Copyright 2021 IEEE.
Figure 24. Compliant mechanism structure model.
Rigid Links
Underconstrained rigid gripper mechanisms have more load capacity compared to
underconstrained compliant mechanisms. However, their load capacity is still low com-
pared to totally constrained gripper mechanisms with rigid links. Thus, they are capable of
mean output load capacity. Furthermore, most underconstrained grippers designs consider
optimization methods to increase the kinematic capabilities. An example of an optimized
gripper is presented in [
55
] the authors proposed a geometric design of three-phalanx un-
deractuated fingers. In this study, the stability of two classes of three-phalanx cable-driven
underactuated fingers is under analysis. Moreover, the theory for the optimal design of
the gripper is presented, including an objective function that maximizes the forces normal
to the contact trajectory while avoiding loss of contact and ejection (Figure 25). Another
optimization example is found in [
15
], which presents a multi-modal adaptive gripper
with the optimal design of a re-configurable finger developed for improving robotic ma-
nipulation without sacrificing grasping efficiency (Figure 26). The optimization problem
Robotics 2023,12, 5 13 of 34
maximizes the workspace volume for a wide range of objects using a parallel multi-start
search algorithm. This algorithm uses all possible positions of the items during the in-hand
manipulation; to compute the dexterous manipulation workspace. All the configurations
are clustered in a set of points by the algorithm generating a planar point cloud. The
bounding volume of the point cloud is calculated using the alpha-Shape method, which
formalizes the abstract shape of the given set of points using Delaunay triangulation.
Figure 25. Clamping sequence for an object preventing ejection from the gripper design [55].
Figure 26. Multimodal adaptive gripper with the optimal design of a reconfigurable finger [15].
Other approaches add spines to increase the clamping capabilities of a gripper. For
example, the authors in [
5
] presents a passive spine gripper that can hold rough rocky
surfaces designed for a climber robot. This gripper has six fingers, making it suitable
for spatial exploration in unknown environments. The mechanism (Figure 27) has dual
spines that allow it to clamp to different surfaces. The finger part connects to a preload
spring inside the gripper. A servomotor-pulley actuator controls the finger mechanism.
Furthermore, to release or detach the gripper from the surface, a nylon gut attached to each
fingertip is easily pulled by a servo motor. The gripper has a range of 120 (
φ=
60) degrees
and can hold 4.7 N. The author identified the stiffness of the spring by energy methods.
Figure 27.
Dual spines that allow the mechanism to clamp to different surfaces. Reprinted with
permission from ref. [5]. Copyright 2021 IEEE.
A limitation of rigid links is that they require more rigid links than completely con-
strained mechanisms. Thus, some gripper mechanisms may suffer from bulkiness. Some
authors implemented cable-driven actuation to avoid this issue. Consider the design for
an open-loop gripper shown in [
12
], the device is a two-fingers underactuated hand with
Robotics 2023,12, 5 14 of 34
cable-driven actuation (Figure 28). Each finger is tendon-driven with a 21-mm pulley
diameter attached to an MX-28 Dynamixel servo, producing a stall torque of 2.5 Nm at
12 V. The gripper can hold square and circular objects. The authors tested the gripper using
an Ascension trakSTAR sensor to measure the displaced position and orientation at the
center of the gripper. The sensor can track 6-DOF with a spatial resolution of 0.5mm and
0.002 rad. Moreover, the gripper has a total stroke from 0 to 103 mm and a holding grip
force at the fingertips of 8.9
±
0.35 N. The article is limited to presenting the design, not the
mathematical consideration. However, in [
83
], according to the authors, introduces a library
for developing underactuated grippers. The Schunk SVH hand [
84
] shown in Figure 29
is one of the most compact designs ever created. The humanoid Schunk hand’s motors
are all housed in the wrist, saving a lot of space for the mechanisms. The human hand
has 20 individual joints, and the majority of the SVH’s joints are controlled by leadscrew
mechanisms, which convert linear motion to rotational motion. There are 22 joints in total,
but only 9 of them are fully actuated, turning this hand into an underactuated mechanism.
Figure 28.
Internal gripper assembly. Reprinted with permission from ref. [
12
]. Copyright 2016 IEEE.
Another design is found in [
13
], which presents another similar two-fingers under-
actuated mechanism with cable-driven actuation and active tactile manipulation. The tip
contact objects of the fingers are of a rubber-like material skin, with white pins (1 mm diam-
eter) on its inside surface. The tip is entirely 3D-printed using a multi-material 3D-printer
(Stratasys Objet 260 Connex), with the rigid parts printed in Vero White material and the
compliant skin in the rubber-like TangoBlack
+
. An acrylic lens separates the electronic
components from the tip, filled with RTV27905 silicon gel for compliance. A circuit of
6 LEDs illuminates the rubber pins, which protrude from inside the tip surface (Figure 30).
The full range of object orientations depends on object size and shape, ranging from
34.4
0
to 32.30for the 20 mm diameter cylinder to 21.80to 20.60for the 35 mm cylinder.
Figure 29. Schunk SVH hand.
Robotics 2023,12, 5 15 of 34
Figure 30. Layers used to use the LEDs as sensors at the tip of the gripper [13].
The authors of [
58
] designed an adaptive gripper with transition capabilities between
a precise pinch and compliant grasp for interaction with an unexpected environment. Each
finger has a minimum number of components using one rigid link, one belt, one fingertip
frame, and one motor (40 Watt ECX16 motor) for flexion motion (Figure 31). The finger
structure enables precise parallel pinching and highly compliant stable grasping with
evenly distributed pressure. The gripper is composed of flexible belt materials with high
stiffness while the fingers of ABS. The grasping force of the gripper is near 13 N, and it can
hold a wide range of objects like a driller, a baseball ball, a hammer, a cup, tape, etc. The
optimization of the ginger is based on the kinematic; finding the lengths for an optimal
Compliant Grasping Pose.
Moreover, the authors in [
59
] presented an underactuated origami gripper for chang-
ing the stiffness of the gripper joints (Figure 32). This two-fingers gripper is of shape
memory polymers, actuated by a tendon-driven system with adjustable stiffness joints. The
controllable compliance of the fingers limits the contact forces at the desired magnitude
without requiring any Feedback without a control strategy. Thus, the gripper does not need
a sensor, becoming the control easier and allowing it to grasp delicate and small objects
such as an egg, foam, and a coin. The minimum diameter held by the gripper was a coin
of 31.5 mm with a maximum load bearing capacity of the joint of 0.97 Nm. The authors
correlated the tension in the tendon with the joint angle by considering the system energy.
Figure 31.
Double actuated gear and belt system of the gripper. Reprinted with permission from ref.
[58]. Copyright 2020 IEEE.
Robotics 2023,12, 5 16 of 34
Figure 32.
Underactuated origami gripper for changing the stiffness of the gripper joints. Reprinted
with permission from ref. [59]. Copyright 2017 IEEE.
Another cable-driven robot gripper with a passively switchable underactuated surface
is shown in [
60
], including a physic simulation based on parameter optimization for its
design. The author proposed a gripper with an underactuated surface on the fingertip
(Figure 33). With the spring-loaded passive switching mechanism, the actuation of a
single motor generates three grasp modes in series: approaching the object as a standard
parallel gripper, pulling items inside the hand with actuated fingertip crawler, and power
grasping the object as an underactuated gripper. The authors experimentally showed that
a prototyped gripper with the proposed structure successfully picked a 3-mm thin sheet
and a softcover book from a flat surface. Moreover, the gripper can lift cylindrical-shaped
objects from surface to end with an enveloping grasp. The workspace for this gripper is
around 200 mm, with a grasping force that is flat against the object size and exceeds 20 N.
Figure 33.
Cable-driven robot gripper with a passively switchable underactuated surface. Reprinted
with permission from ref. [60]. Copyright 2020 IEEE.
The article presented in [
9
] shows an adaptive three-fingers prismatic gripper with
passive rotational joints (Figure 34). The body of the hand is made with laser-cut 3 mm
Delrin and 3D-printed ABS components (printed on a Fortus 250mc). The fingers are also
3D-printed, and the finger pads are from a cast using Smooth-On VytaFlex 30 urethane
rubber. Each finger consists of a single joint finger connected to the prismatic joint via a
perpendicular passive rotational joint to the palm. The rotational joints allow the fingers
to passively switch between spherical and cylindrical grasps, while the finger joint allows
the fingers to wrap about the grasped object. According to the article, the gripper can hold
items from 17.4 mm to 145 mm, a set of washers ranging in size from 9.8 mm to 50.8 mm, a
credit card, various tools, and other items.
Robotics 2023,12, 5 17 of 34
Figure 34.
Adaptive three-fingers prismatic gripper with passive rotational joints. Reprinted with
permission from ref. [9]. Copyright 2016 IEEE.
The authors of [
61
] present an underactuated gripper exploiting joint compliance
with an efficient mathematical representation of soft robotic fingers based on screw theory
(Figure 35). The mathematical model enables the gripper designer to analyze the influence
of specific properties such as the trajectory of the fingertips, the overall stiffness, the
distribution of contact force, etc. The gripper ranges 85 mm for cylindrical and spherical
objects like a cup, tennis ball, small box, etc. Moreover, the material of the gripper is ABS
and can hold 43 N. Lastly, the design and analysis of a novel robotic gripper integrated
with a three-phalanx finger for medical applications are shown in [
62
]. The mechanism
works like two grippers in one, a small one for grasping small objects (the embedded one)
(Figure 36) and a bigger one for handling wide items. This novelty allows the gripper to
reach more activities of daily living.
Figure 35.
Underactuated gripper exploiting joint compliance. Reprinted with permission from ref.
[61]. Copyright 2018 IEEE.
Figure 36.
Novel robotic gripper integrated with a three-phalanx finger for medical applications.
Reprinted with permission from ref. [62]. Copyright 2005 ASME.
Other approaches use rigid links with linear actuators in [
50
], where the authors
presented a re-configurable gripper for robotic autonomous depalletizing for supermarket
logistics. The depalletizing gripper has two extendable forks that can slide along a rail
and two suction systems endowed with suction cups controlled by a closed-loop controller
Robotics 2023,12, 5 18 of 34
(Figure 37). The gripper can hold objects of a size between 15 and 50 cm and a weight of
43 N.
Figure 37.
Depalletizing gripper with rigid links and linear actuators. Reprinted with permission
from ref. [50]. Copyright 2020 IEEE.
Another type of actuation implemented in rigid links is rotary actuators. In [
10
], an
underactuated four-bar linkage (Figure 38) is proposed. The gripper is actuated using a
single actuator (Maxon EC45 70-W) that performs a robust pinch under various environ-
mental constraints. The fingertips can slide on sloped surfaces of objects ranging from
11 mm to 85 mm in diameter. The gripper is also capable of handling lightweight objects.
The research also analyzes the kinematic and static using the Plücker coordinates to deter-
mine the operation principle of the actuator. The results were used for the dimensional
synthesis of the linkage according to several criteria for sliding and lifting. Furthermore,
the design proposed in [
52
] uses rotary actuators, proposing a 3D-printed robot hand with
three linkage-driven underactuated fingers with the capacity to reorient two or three of
its fingers (Figure 39). The mechanism of each finger is made of a chain of rigid links,
making three phalanges for each finger. The gripper design can interact with objects of
different sizes and shapes, e.g., cylinders with dimensions up to 81
×
19 mm and spheres
with diameters up 70 mm, while maintaining a contact force of 15 N. The gripper includes
springs for recovering the initial position. The dimensions of the mechanism were obtained
by implementing a grasping optimization for different objects.
Figure 38.
Underactuated four-bar linkage based gripper. Reprinted with permission from ref. [
10
].
Copyright 2021 IEEE.
Figure 39. Kinematic representation of one of the three linkage-driven under-actuated fingers [52].
Robotics 2023,12, 5 19 of 34
Lastly, another rotary actuator gripper is found in [
51
]. This research presents an
underactuated adaptive 3D printed robotic gripper for interactions with unpredictable
environments. The gripper has three fingers; each finger has an underactuated mechanism
composed of 5 joints and one spring (Figure 40). The gripper materials are thermoplastic
elastomer (TPE), PLA, and ABS. Furthermore, the gripper can hold different objects of
daily living such as pencils, bottles, and whiteboard erasers, including spherical objects up
to 75mm and a weight of 2.5 kg. The authors also presented a kinematic and quasi-static
analysis of the finger for selecting the spring [53].
Figure 40.
Underactuated adaptative 3D printed robotic gripper for interactions with unpredictable
environments. Reprinted with permission from ref. [51]. Copyright 2014 IEEE.
Other designs use pneumatic actuators, as is the case of [
63
]. The authors presented
the design of a high-payload hybrid robotic gripper with soft origamic actuators. The
proposed actuator has one DOF linear translation along its axis. The repetitive trapezoid
facets lead to the simple design of geometric parameters for customization and stable linear
movement (Figure 41). Both the actuator body and the bottom cover are molded using
polypropylene rubber. An air vent at the top of the actuator is designed to connect to
pneumatic fittings. The gripper consists of two main components: a soft-actuator joint and
rigid supporting structures with motion constraints. An analytical model of the actuator is
derived based on the geometric parameters to capture the relations between the output
force, inner pressure, and axial displacement.
Figure 41.
High-payload hybrid robotic gripper with soft origamic actuators. Reprinted with
permission from ref. [63]. Copyright 2020 IEEE.
2.4. Deformable Grippers
2.4.1. Single Mass Gripper
Single mass grippers handle items by deforming their shape. This kind of gripper does
not have a straightforward relationship between the deformation and the actuator mech-
anism, as with completely-constrained or underconstrained grippers. Thus, single mass
grippers deform until wrapping the desired object. This type of gripper uses pneumatic or
cable-driven actuation, covering the broader scope of objects, independent of their shape.
However, despite their abilities to manipulate objects, the use of pneumatic actuation limits
the mobility of the gripper [
8
], which presents a prestressed soft gripper with three fingers
for food handling. The actuator has 3D printed in two parts: a soft chamber with a rigid
Robotics 2023,12, 5 20 of 34
connector and a sealed cover. The soft chamber is prestressed by stretching and gluing a
non-stretched cover (Figure 42). The gripper can realize a large contact area while grasping
with a wide initial opening without deflating the soft actuators. The fingers/actuators
are of Rubber-like material. The authors used an air compressor (JUN-AIR 3-4) and an
electro-pneumatic regulator (SMC ITV2030) to pressurize the actuator. The soft actuator
has a length of 87 mm and can pick up objects of 75.2 g with an accuracy of 80%. The author
did a finite element simulation to obtain the optimal dimensions.
Figure 42.
The prestressed soft gripper with three fingers for food handling has a soft chamber with
a rigid connector and a sealed cover. Reprinted with permission from ref. [
8
]. Copyright 2017 IEEE.
Other authors have similar issues [
64
], which presents a single mass soft robotic
gripper embedded with Microneedles for handling delicate fabrics. The gripper material
is of the elastomer kind. The gripper hooks the delicate fabrics using four microneedles.
The actuator of the gripper is a vacuum pump that deforms the elastomer once it is in
position for handling the fabrics (Figure 43). Although the author does not use any sensor
for controlling the pressure, some solutions include embedding soft pressure sensors at
the tip of the gripper. Besides its bulkiness, the vacuum pump requires more energy than
a regular air compressor. Likewise, an origami-inspired gripper controlled by an SMA
actuator is designed [
11
] for picking objects with variable shapes and sizes. The design of
the gripper takes inspiration from a reconfigurable suction gripper (Figure 44). Constructed
from rigid and soft components and driven by compact shape memory alloy actuators, the
gripper can effectively self-fold into three shape modes. The main objective is to pick large
and small, flat, narrow, cylindrical, triangular, and spherical objects ranging from 2 mm to
43 mm in diameter and less than 5.2 N of weight.
Figure 43.
Single mass soft robotic gripper embedded with Microneedles for handling delicate
fabrics. Reprinted with permission from ref. [64]. Copyright 2020 IEEE.
Robotics 2023,12, 5 21 of 34
Figure 44.
Origami-inspired gripper controlled by an SMA actuator and the possible forms that the
gripper can take due to the SMA actuators that it has inside [11].
Other approaches use cable-driven actuation to reduce energy consumption and
increase manipulability. However, controlling the gripper motion becomes an issue because
of the complexity of the deformation model. The authors of [
65
] present an example of
this kind of gripper. The authors developed a multi-legged gripper inspired by a gecko
with a controllable adhesion parameter. The gripper can manipulate flat and curve objects
by a self-adaptive dry adhesion system. The system consists of four symmetric adhesive
units, each modulated by two adaptive-locking mechanisms for compression and rotation,
respectively, and one peeling mechanism. The two adaptive-locking mechanisms can adapt
to surfaces with height and curvature differences to ensure intimate contact with the objects
(Figure 45). Moreover, the lock adaption configuration enables equal load sharing for a firm
attachment. The peeling mechanism rapidly peels the adhesive surfaces from the substrate
for easy detachment.
Figure 45.
Multi-legged gripper inspired by a gecko with a controllable adhesion parameter generat-
ing a firm grip thanks to the adaptability of the gripper. Reprinted with permission from ref. [
65
].
Copyright 2021 IEEE.
Another flat dry adhesive soft gripper was presented in [
66
], integrating a soft actuator,
micro spine, and a bioinspired design based on a gecko’s toe and a cat’s foot. The soft
gripper has an improved design that enhances the comprehensive grasping ability of the
soft gripper on smooth or rough surfaces. The design emulates two phalanges, proximal
and distal, using SMA coils (Figure 46). The SMA coils are on the backside of the base
layer opposite an adhesive layer. A flexible sensor measures the force inside the finger
between the two layers. The fingers have micro-needles for increased grasping ability. The
viscoelastic mechanics model is used to formulate the preloading process of the adhesive
relating the stress encountered by the adhesive with the contact area considered during the
preloading process.
Robotics 2023,12, 5 22 of 34
Figure 46.
System composed of the SMA actuators, the structure and the cooling system for the soft
gripper. Reprinted with permission from ref. [66]. Copyright 2021 IEEE.
2.4.2. Single Mass Finger
Single mass fingers deform their shape to actuate each of their fingers. This gripper
mechanism can hold objects of different forms because of the actuation of the fingers,
having similar advantages and disadvantages to single mass grippers. Among the benefits,
using multiple grippers facilitates controlling the gripper; an increase in the number of
grippers allows a better distribution of the forces generated, relaxing the dependency on
an accurate control strategy. However, for this kind of grippers, the issue of bulkiness
is more notorious because the actuator requires to deform multiple fingers instead of
only one structure. To present some examples, The soft robotic gripper shown in [
7
]
uses a particle transmission and has three fingers. The fingers can grasp a wide range of
objects such as a nipper plier, tape, haptic device, and an electric screwdriver. Moreover,
the gripper has a vertical force gauge that measures a grasping force of around 20 N at
the tip. The authors modeled the system using mass conservation and the principle of
incompressible homogenous neo-Hookean materials [
85
]. Moreover, the authors used
molded silicone rubber reinforced by double-stranded woven fiberglass thread and PLA to
make the actuators (Figure 47). The proposed actuator design is a slightly modified model
of the widely researched fiber-reinforced soft pneumatic actuator [86].
Figure 47.
Soft robotic gripper actuated by particle transmission. Reprinted with permission from ref.
[7]. Copyright 2019 IEEE.
Moreover, a soft robotic gripper with an active palm and reconfigurable fingers is
presented in [
68
] performing complex motions such as rolling a pen or pouring a glass of
water. The gripper performs in multiple applications, such as robotic manipulation, medical
applications, mobility, rehabilitation, or assistive robotics. The fingers of the gripper are
of silicone elastomers EcoFlex. Stepper motors, micropumps, and solenoids control the
position of the fingers (Figure 48). Each finger has three pneumatic chambers, which are
independent, giving each finger a wide range of mobility. Optimization over a previous
iteration is mentioned but not explained. However, the author performs a workspace
analysis to determine the total active area. Additionally, the soft gripper shown in [
67
] is
based on pre-charged pneumatic soft actuators. The gripper has a pre-charged pneumatic
Robotics 2023,12, 5 23 of 34
(PCP) with a silicone chamber with one air tube for pressurizing it (Figure 49). A check
valve controls the pressure inside the silicone chamber. When the fingers are pressurized,
their shape is corrected using tensile cables or tendons. The actuator body material is
silicone rubber with an inextensible layer attached to the bottom of the actuator with a
range of 150 mm and capable of holding soft objects like tomatoes or eggs.
Figure 48.
Soft robotic gripper with an active palm and reconfigurable fingers. Reprinted with
permission from ref. [68]. Copyright 2021 IEEE.
Figure 49.
Soft gripper using a tendon to pre-charge the soft pneumatic actuators. Reprinted with
permission from ref. [67]. Copyright 2019 IEEE.
Another gripper is in [
69
], including rigid and soft materials. The gripper has a
pressuring single internal chamber that controls the position. The authors proposed this
design to improve the fingertip force and actuation speed simultaneously, optimizing
parameters like the degree of bending, the ratio of the rigid structure, the longitudinal
strain by modifying the shape of the chamber, and the relation between soft and rigid
materials in the same finger (Figure 50). Furthermore, two pneumatic pumps (DAO-370A)
control the gripper, allowing a broad workspace suitable for teleoperation. The gripper
can hold objects like a drill driver, a coffee cup, and a banana with a maximum allowable
weight of 28.7 N. The design parameters were optimized by the finite elements method
(FEM) and a simulation based on the hyperrealistic Mooney-Rivlin model.
Robotics 2023,12, 5 24 of 34
Figure 50.
Representation of the circular path that the fingertip travels when pressure is applied in
its chamber for the soft gripper [69].
Other designs include a pneumatically driven gripper with retractable, telescopic
fingers as developed in [
70
] for Medical applications. The authors used two low-pressure
mini-air pumps to actuate this silicone rubber gripper. Additionally, the authors imple-
mented an optical motion capture system composed of eight cameras to track the angular
displacement of the gripper (Figure 51). The gripper has retroreflective markers at the top
surface of the actuator to increase the accuracy of the measure. The range of motion of
the soft actuator is 0 to 105 degrees. The gripper can hold objects like a medium mustard
bottle, a water bottle, an egg, and a drill driver whit a grasp up to 14.53 N. A Finite Element
Analysis (FEA) model of the soft actuator deformation was developed to understand the
structure’s inflation behavior.
Similarly, the pneumatic two-finger soft robotic gripper shown in [
71
] can handle
objects with enveloping and pinching grasping modes (Figure 52). This gripper consists
of chambers and channels in a series arrangement. Moreover, the gripper includes a
main body with a bottom both an inextensible elastomer. It combines two dual-module
pneumatic actuators with a variable chamber height. The gripper has a workspace with a
Bending angle of up to 250 degrees but a low payload of up to 4 N. A digital force gauge
inside the finger measures the force at different chamber points. The pinching grasping
mode was mainly analyzed by FE analysis and experiments.
Figure 51.
Deformation sequence captured by a camera to track movement at specific points on the
gripper. Reprinted with permission from ref. [70]. Copyright 2021 IEEE.
Robotics 2023,12, 5 25 of 34
Figure 52.
Different grip modes for the pneumatic two-finger soft robotic gripper and different
shapes and objects. Reprinted with permission from ref. [71]. Copyright 2021 IEEE.
Other approaches use a soft robotic gripper with Gecko-inspired adhesive as proposed
in [
72
], which can handle rocky or dirty surfaces where adhesion is limited. Gecko-inspired
grippers use a combination of fluidic elastomer actuators as an actuation mechanism that
goes through a circular cross-section (Figure 53). Gecko elastomer actuators provide im-
proved control authority for manipulation tasks. The ability to achieve higher ultimate grip
strengths on many objects allows manipulation of heavier objects and higher accelerations
of objects during motion. This property is significant for pick and place operations, where
speed is critical. The gecko elastomer actuator maintains a low energy input and a fast actu-
ation since the actuators are optimized for these properties while using adhesion-enhanced
friction for higher strength grips.
Figure 53.
Cross-sectional area used for elastomer actuation of gecko-inspired gripper. Reprinted
with permission from ref. [72]. Copyright 2018 IEEE.
Lastly, an underwater gripper studying the deformation characteristics of water hy-
draulic flexible actuators is shown in [
73
]. The gripper has three fingers. Each of the fingers
has an inner skeleton made of 3J1, 3J21, TC4, and Carbon fiber with a wall thickness of
1 mm and 30 mm for the first knuckle and 80 mm for the second knuckle. A nonlinear
equation expresses the workspace. According to the equation, when the inlet pressure is
0 or 10 MPa, the minimum and maximum deformation of the flexible actuator are 0 mm
and 0.20213 mm, respectively. The authors investigated using simulations the effects of
different inlet pressure, knuckle length, wall thickness, and material of the inner skeleton
and external surface on the deformation characteristics of the flexible actuator. Figure 54
shows the theoretical deflection of the internal bar of the gripper and its repercussion on
the external coating. According to the authors, the wall thickness and the length between
the knuckles significantly affect the gripper deformation.
Robotics 2023,12, 5 26 of 34
Figure 54.
Theoretical deflection of the internal bar of the underwater gripper and its repercussion
on the external coating [73].
2.4.3. Materials of the Deformable Grippers
Most single-mass grippers and single-mass fingers are of silicone or rubber-like mate-
rials. Rubber-like materials have elasticity, and structural compliance, which increases the
safety and adaptability of the device when interacting with delicate or fragile objects [
70
].
However, rubber-like materials come with disadvantages; the fabrication of soft grippers
often requires an iterated casting process, which is usually complex and time-consuming.
Furthermore, the air bubbles within the material often result in significant individual
differences, which limits the robot’s repeatability [
8
]. An example of rubber-like material
is the commercial ECOFLEX silicone 00-30, which is easy and fast to actuate thanks to its
flexibility [
87
]. Moreover, ECOFLEX silicone 00-30 has a high-power-to-weight ratio, which
allows it to have large deformations with a small input [
88
]. However, the analysis and
design of this rubber-like material are complex due to its highly nonlinear response. Thus,
when analytical solutions are required, researchers use models similar to the neo-Hookean,
which are limited in representing the material behavior at large stretches [
88
]. Thus, an
option is using finite element (FE) analysis, especially when considering the response of
silicone rubber actuators [86,87,8991].
Other rubber-like materials include the Object Full cure 930 TangoPlus, which can
be 3D printed. Although this material has a higher resistance than the ECOFLEX silicone
00-30, it has the limitation of less elongation break and more cost [
88
]. Another example of
3D printed rubber-like material is found in [
92
], NinjaFlex. Although this material has a
high resistance, it has a high hardness, which is unsuitable for applications requiring low
pressure or force.
Some rubber-like materials can be prepared with a wide range of cured stiffnesses;
such materials include the Dragonskin 20, and VTV800 [
93
]. However, these materials may
need an external force or vibrators to recover their initial shape [7].
Other materials include the Dielectric Elastomer Actuators (DEA) or smart material.
This material can be used as an actuator for the gripper. Moreover, grippers with this mate-
rial have reported good performance while grasping various objects [
94
]. Additionally, soft
grippers with this technology report fast response while consuming very-low energy [95].
However, most DEA grippers require a rigid frame to pre-stretch the high elastomer, which
is a complex process. Another issue is the reliability of the flexible electrode, which de-
teriorates with time. Lastly, DEA grippers are limited to low-weight objects because of
limitations in the voltage [73].
3. Principal Findings
Table 2summarizes our findings of the robotic arm grippers handling different sizes,
shapes, and materials of objects. In the size category, this table groups the gripper by small,
medium, and large size of the handling object. Additionally, this table considers the most
common shapes to classify the handling objects, i.e., circular, square, and irregular. The
last criteria of comparison consider the types of objects handled by the grippers as delicate,
fabric, electronics, rocks and soils, and food. According to the findings presented in the
table, the best grippers to handle irregular objects are deformable single-mass grippers;
Robotics 2023,12, 5 27 of 34
this is because of the adapting capabilities of those grippers. However, the most widely
used gripper for daily objects is the underconstrained-rigid links; this is due to this type of
gripper is easier to build, requiring a more available actuation system as is linear or rotary
actuators. Finally, Table 3presents the principal findings of each main design category of
grippers. This table presents the principal qualities of each gripper type, the load capacity,
the range capacity, and the type of objects that each category can hold.
Table 2.
Summary of the findings of actuation grippers for different sizes, shapes, and materials of objects.
Type 1 Type 2 Gripper Design Papers Attributes
Size
Small
Deformable-Single mass [16]
Size of 25 mm to 31.5 mm
Completely constrained-rigid links [36,96]
Underconstrained-compliant mechanism [47]
Completely constrained-Clompliant mechanism [97]
Underconstrained-Rigid links [59]
Medium
Completely constrained-Clompliant mechanism [1,6]
Size of 31.5 mm to 80 mm
Completely constrained-rigid links [57]
Underconstrained-Rigid links [13]
Deformable-single gripper [7,74]
Deformable-Single mass [11,75]
Large Underconstrained-Rigid links [50] Size of 10 cm to 50
Shape
Circular
Completely constrained-Rigid links [31,33,35,39]
circular objects like eggs, fruits, tennis balls, or water bottles
Underconstrained-Rigid links [13,49]
Deformable-Single mass [66,71]
Squared Completely constrained-rigid links [98]square objects like cardboard boxes, cellphones, or plastic cards
Underconstrained-Rigid links [50]
irregular
Completely constrained-rigid links [34]
Irregular objects like foam or rocks
Underconstrained-Rigid links [12,15,59]
Deformable-Single mass [8,11,65,66,68,73,75]
Underconstrained-compliant mechanism [46]
Material
Delicate
Completely constrained-Clompliant mechanism [1]
Delicate objects like eggs
Completely constrained-Rigid links [31,33]
Deformable-single gripper [7]
Deformable-Single mass [8,75]
Underconstrained-compliant mechanism [43,44,48]
Fabric
Underconstrained-compliant mechanism [44,45]
Types of fabric like cotton or linen
Deformable-Single mass [64]
Completely constrained-rigid links [40,41]
Electronic Deformable-Single mass [16]electrical objects like coils
Completely constrained-rigid links [32]
Rocks and Soils Underconstrained-Rigid links [5] General shape rocks
Food Deformable-Single mass [8] food like spaghetti, salmon, fried chicken, among others.
Daily Objects
Underconstrained-Rigid links [10,15,53,54,58,61,63]
objects like pencils, bottles, whiteboard erasers, or balls
Underconstrained-compliant mechanism [14]
Deformable-single mass [69,70]
Robotics 2023,12, 5 28 of 34
Table 3. Principal findings of each main design category of grippers.
Type Description Load Capacity Range of Motion Type of Objects
Completely constrained
grippers
This type of mechanism
can exert greater forces,
which is why it is espe-
cially used in applications
where heavy objects must
be moved. However, it
cannot be attached to dif-
ferent shapes with ease.
These mechanisms can
support very heavy objects
(more than 10 kg).
The ranges depend on
the application, but being
rigid, they have geomet-
ric limitations due to their
mechanism, so they have
a range of movement be-
tween 2.2 mm and 170 mm
They are excellent at hold-
ing rigid objects. They can
also hold more fragile ob-
jects if they have a force
sensor. However, they are
not recommended for this
application.
Underconstrained grip-
pers
These mechanisms offer a
balance between flexibil-
ity and strength. Possess-
ing rigid joints, it can sup-
port heavy weights while
adapting to most objects’
shapes. As a result, it
is ideal for applications
where the environment
is uncontrolled or unpre-
dictable.
They have a maximum de-
scending load, up to 5 kg.
They have a descending
range from a few millime-
ters to 120 mm. However,
again, this range will de-
pend on your design and
application.
This mechanism can grab
a wide range of objects
such as a glass of water;
pill bottle, book; smart-
phone; pringle; shoes; ce-
real boxes; apples; bread,
among many others.
Deformable grippers
In contrast to the two pre-
viously mentioned mecha-
nisms, this one cannot ex-
ert large amounts of force.
This could be an advan-
tage or a disadvantage, de-
pending on the applica-
tion. However, being flexi-
ble, they can adapt to all
shapes, and their lack of
strength is a positive fac-
tor when holding fragile
objects.
They have little carry-
ing capacity, ranging from
grams to a few kilograms.
By being able to deform,
they can twist their fingers
backward, giving a much
greater range than previ-
ous mechanisms. Some of
these grippers can hold as
much as a pill, up to a
soccer ball (between 8 mm
and 200 mm).
It practically conforms to
the contour of the object
you want to hold, no mat-
ter how irregular it is. this
includes amorphous ob-
jects, such as rocks or any
complicated surface.
4. Conclusions
The main contribution of this paper is the review of the majority of robotic grippers
from the last four years. We classified the gripper according to the number of DOF, the
actuation system, the design approach, and the shape of the grasping objects. For each
classification criterion, a comparison of the advantages and disadvantages is presented,
obtaining insights into which is the gripper design with the broader capabilities. Thus, the
principal conclusions of our study are as follows:
The sensing of the forces generated by the grasping is not accurate. Thus, to avoid
breaking fragile objects, engineers use deformable grippers.
Another issue is the glide of objects, which creates issues in the control strategy.
Thus, a solution for this subject is variable friction in the gripper found in gecko-
inspired grippers.
The issue of the sensing forces is handled by completely constrained grippers which
can exert greater forces with precision, especially in applications where heavy objects
must be moved. However, it cannot be attached to different shapes with ease.
Another option for deformable grippers is passive-compliant mechanisms that add
an extra DOF to increase the manipulability. Passive-compliant mechanisms have
the advantage of exerting a moderate amount of output force, adequate for handling
objects with a moderate weight, especially if they are built using rigid links.
Passive compliant mechanisms offers a balance between flexibility and strength. Pos-
sessing rigid joints, it can support heavy weights while adapting to most objects’
shapes. As a result, it is ideal for applications where the environment is uncontrolled
or unpredictable
Robotics 2023,12, 5 29 of 34
Thus, based on our analysis, we conclude that the gripper design with the best
capabilities for handling objects of different weights and shapes is a passive-compliant
mechanism with rigid links and a gecko-inspired surface. The only disadvantage of this
application depends on the exposure to environmental contaminants that may deteriorate
the capabilities of the gecko-inspired surface to graduate friction.
Author Contributions:
Conceptualization, J.H., M.S.H.S. and J.S.; methodology, J.H. and M.S.H.S.;
formal analysis, J.H., M.S.H.S. and J.S.; investigation, J.H., M.S.H.S., I.R., M.I.I.Z. and J.S.; resources,
M.H.R.; writing—original draft preparation, J.H., M.S.H.S., I.R., M.I.I.Z. and J.S.; writing—review
and editing, J.H., M.S.H.S., H.U.A., J.S. and M.H.R.; visualization, J.H. and M.S.H.S.; supervision,
M.H.R.; project administration, M.H.R.; funding acquisition, M.H.R. and S.I.A. All authors have read
and agreed to the published version of the manuscript.
Funding:
The contents of this research were supported by a grant from the National Institute on Dis-
ability, Independent Living, and Rehabilitation Research (NIDILRR grant number 90DPGE0018-01-00).
NIDILRR is a Center within the Administration for Community Living (ACL), Department of Health
and Human Services (HHS). The contents of this research do not necessarily represent the policy of
NIDILRR, ACL, or HHS, and you should not assume endorsement by the Federal Government.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest.
Abbreviations
The following abbreviations are used in this manuscript:
DOF Degree of Freedom
TPE Thermoplastic Elastomer
FRM Flexible Redundant Robot Manipulators
ABS Acrylonitrile Butadiene Styrene
PLA Polylactic Acid
TPU Thermoplastic polyurethane
BLDC Brushless DC Motor
PID Proportional-Integral-Derivative feedback control
NTM Numerical Network Model
RTV soft, adherent, clear silicone elastomer gel
3J1 Nickel-based high elastic alloy
3J21 Cobalt based high elastic alloy
TC4 Titanium Alloy
Appendix A. Journal Selection
Studies focused on current design and control approaches for the robotic arm gripper
were chosen by performing a systematic electronic search in a handful of databases in
January 2022. The timeline of the studies was limited to the last five years to focus on the
recent advancement in this field to focus on the recent advances in this field, the study
was restricted to the last five years. Keywords used to search include “robotic gripper”,
“robotic hand”, “gripper design”, “robotic manipulation”, and “robotic grasping”. Several
databases were searched for this research: Google Scholar, IEEE Xplore, ScienceDirect,
Engineering Village, Microsoft academic search, Google Patent Search, Scopus, Springer,
PubMed, MDPI, IOS Press, Hindawi, SAGE, PLOS, Frontiers in Robotics and AI, etc.
Around 235 publications are identified for consideration in this search. However, after
some initial screening, 190 studies were shortlisted for review. A few publications were
excluded based on eligibility criteria (specific goals, duplication, review, etc.), which re-
sulted in 64 studies being selected for an in-depth review. All the selected papers (n = 64)
were reviewed, including abstracts, introductions, design approach, experiments, conclu-
Robotics 2023,12, 5 30 of 34
sions, and future work sections to identify any other noteworthy information, such as the
addressed problem, contribution, control theory, applications, experiments, used material,
and sensors. Figure A1 shows the systematic approach with inclusion and exclusion criteria
for the selected studies.
Figure A1. Inclusion and exclusion criteria of the selected studies.
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This work proposes a framework that improves the dexterous manipulation capabilities of two fingered grippers by: i) optimizing the finger link dimensions and the interfinger distance for a given object and ii) analyzing the effect of finger symmetry and the distance between the finger base frames on their manipulation workspaces. The results of the workspace analysis motivate the development of a multi-modal, adaptive robotic gripper. In particular, the finger link lengths optimization problem is solved by a parallel multi-start search algorithm. The optimal link lengths are then used for the workspace analysis. The results of the analysis demonstrate that different inter-finger distances lead to completely different workspace shapes and that the ratio defined by the area of the optimized workspace (nominator) and the union of all workspaces (denominator), is always significantly less than 1. This means that the area of the union of all workspaces is always larger than the area of the "optimized" workspace. Based on these results the proposed robotic gripper is equipped with reconfigurable finger bases that vary the inter-finger distance as well as with selectively lockable robotic finger joints, offering an increased dexterous manipulation performance without sacrificing grasping efficiency. The device is considered multi-modal as it can be used both as a parallel jaw gripper and as an adaptive robotic gripper.
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A compliant constant-force mechanism is a passive force regulation device that can generate a nearly constant output force over a range of input or output displacements while without the use of sensors and feedback control. In topology synthesis of a compliant constant-force mechanism for a given input displacement range, the constant output force can be achieved by maintaining the output displacement to be nearly a same value while the input displacement increases. In order to further control the desired output displacement for the compliant constant-force mechanism before contacting the object, this paper introduces a new composite objective function that can consider both the output force (with contact) and the output displacement (without contact) of the synthesized compliant mechanism. The sensitivity for the proposed objective function with respect to the element density is derived while considering the effect of nonlinearity in the large deformation condition. The proposed topology optimization method is used to design an innovative constant-force compliant finger, and its prototype is manufactured by 3D printing using a flexible thermoplastic elastomer. The experimental results show the developed constant-force compliant finger can provide a nearly constant output force of 41.9N over the input displacement ranging from 15 to 30mm while the maximum and average force variations within the constant-force range are 2.2% and 0.9%, respectively. In addition, the developed constant-force compliant finger is used to design a three-fingered constant-force compliant gripper that can be used in robotic grasping of fragile objects.
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Full-text available
Grasping unstructured objects and sensing the contact force are two vital issues for grippers. However, it is still difficult for most existing grippers to realize these two functions simultaneously. In this article, we revise the traditional fin-ray finger by inserting a series of rigid nodes into the compliant structure and develop an adaptive two-finger gripper. This design linearizes the gripper’s deformation-force relationship and enables an intrinsic force sensing ability without any tactile sensor. Experimental results show that the finger has high accuracy in sensing the external force applied at its middle part (average error less than 3%) but much larger errors appear near its two ends. Further experiments indicate that the gripper functions well in sensing the total grasping force (average error less than 8%). Although larger errors are observed in estimating the force distribution at each node, the variation tendency of the sensed force coincides well with the ground truth. Experiments are also carried out on grasping free-form objects and performing pick-and-place operations to further prove the gripper’s adaptive grasping and intrinsic force sensing abilities.
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Full-text available
This article presents an underactuated gripper with a single actuator to perform a robust pinch capability under various environmental constraints. Its fingertips have the ability not only to slide on sloped surfaces of the tabletop on which the objects to be grasped are located, but also to lift lightweight objects for subsequent tasks, such as vertical in-hand manipulation and simple peg-in-hole tasks. The finger mechanism is constructed with a well-known four-bar linkage, including two phalanges, and then its fingertip is modeled as a slider to realize the fingertip sliding, which is a four-bar driven slider-crank. Kinematic and static analyses are conducted to determine the operation principle of the slider through the input–output relationship on the Plücker coordinates. Especially, the vector of the force, which the fingertip exerts, is analyzed, and then its direction is designed through the dimensional synthesis of the linkage according to several criteria for sliding and lifting. Simulations and experiments are conducted to verify the designed directions and performances of the synthesized linkage. Finally, the gripper equipped on a manipulator is demonstrated under contacts and collisions with various environmental constraints to confirm the feasibility and effectiveness of the gripper design.
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Gecko-inspired controllable dry adhesion has promising applications in various fields such as transfer printing, advanced robotics, and space technology. In this study, we proposed a multi-legged self-adaptive gripper based on gecko-inspired controllable adhesion to manipulate both flat and curved objects. It consists of four symmetric adhesive units, each modulated by two adaptive-locking mechanisms for compression and rotation, respectively, and one peeling mechanism. The two adaptive-locking mechanisms adapt to surfaces with height and curvature differences to ensure intimate contact and then lock the adaption configuration to enable equal load sharing for strong attachment. The peeling mechanism rapidly peels the adhesive surfaces from the substrate for easy detachment. Therefore, this gripper can achieve controllable load sharing to reliably grasp and easily release smooth objects with various surface shapes. Furthermore, the effects of object posture and structural parameters on its grasping performance were analyzed, which can guide its optimal design by improving equal load sharing among adhesive units. This work provides an equal load-sharing strategy for multi-unit adhesive system design and demonstrates its potential for emerging industrial applications.
Article
This study is focused on developing a new dexterous soft robotic gripper with three fingers and an active palm capable of performing in-hand manipulation purposes. This innovative design meets all the dexterous manipulation requirements without any increase in mechanical complexity. In each finger, the bending position can be modified and controlled by moving a stiff rod inserted inside the center hole of the finger. In this way, the effective length of the manipulation can be changed. As a result, these reconfigurable fingers provide a more accessible workspace than conventional soft grippers. Besides, a large diversity of the fingers shape configurations results in more dexterity and in-hand manipulation capability. Workspace analysis is accomplished to characterize the advantages of the proposed design. The effectiveness of this soft robotic gripper is validated by different in-hand manipulation experimental tests, including rotation, regrasping, and rolling. The results suggest a promising solution to bridge the design gap between hard and soft robots for dexterous manipulation tasks. The hybrid design carries advantages of these two classes, such as reconfigurability, position, and shape control from hard robots, with large degrees of freedom (DOFs), complex deformations, and lightweight from soft robots. Like human manipulation, the palm plays a major role in stable grasping, especially for enhancing the in-hand manipulation capability. Therefore, we also investigate two types of vacuum palms (suction cup and granular particles) to guarantee a wide range of object manipulation tasks that cannot be completely performed by previously suggested soft grippers.
Article
Soft grippers can be used to grasp objects with various geometric surface structures or stiffness but typically encounter difficulty in providing high grasping force. Although the combination of soft grippers with adhesive technology can increase their load capacity, this approach has disadvantages ofcompatibility and limited application range. This article has reported a bioinspired design of a soft gripper that integrates flat dry adhesive, soft actuator, and microspine to improve the comprehensive grasping ability of the soft gripper on smooth or rough surfaces. The adhesive strength of flat dry adhesives with different thickness or cross-linking ratios was investigated to ensure that a large grasping force can be provided. Soft actuators with uniform and nonuniform cross-sectional heights were compared, and results indicated that the soft actuator with a nonuniform cross-sectional height exhibited remarkable advantages for designing the integrated gripper. A microspine–spring–shape memory alloy coil structure was designed to control the retraction and protrusion of microspine and distribute the load on rough surfaces evenly. The proposed integrated gripper with the aforementioned design can lift regularly or irregularly shaped objects with smooth or rough surfaces and provide a higher adhesive force than the nonadhesive gripper. After inserting a flexible pressure film sensor into the soft gripper, the surface property of the grasped object can be measured, which is beneficial for the selection of a suitable grasping strategy in unknown environments. The designed gripper can be used in many applications, such as in unmanned aerial vehicles, industrial manipulators, and climbing robots.
Article
This paper proposes a reinforced soft gripper with a mechanically strengthened electroadhesion pad and a multi-layered dielectric elastomer (DE) actuator, for practical robotic application. The reinforcement of the electroadhesion pad is achieved by a metallic electrode pattern printed on a flexible polyimide film, which has a higher elastic modulus than typical soft materials. Moreover, the multi-layered DE actuator is used to increase the bending force of the soft gripper. We maximized the gripper performance by optimizing design factors of the electroadhesion and multi-layered DE through experimental and simulation analysis. In this study, we demonstrated dynamic picking up and placing tasks with the designed gripper assembled to a robotic manipulator. The gripper can lift and move various shaped objects 100 times heavier than the gripper's mass of 6.2 g. Moreover, the soft gripper with a large area can firmly hold 16.8 kg, with optimized specifications.