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Sustainable aviation biofuels

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... This fuel is in the ASTM International process for approval. A jet engine test flight was successfully completed using Virent SAK in 2016 [49]. Percent weight values of the six key components in Virent SAK are also shown in Table 4, as well as the values for the 50:50 blend of the two fuels. ...
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Over the coming years, the world is projected to witness an upsurge in “drop-in” aviation biofuel production as part of the renewable energy and bioeconomy developments. This paper presents a comprehensive review of the current status of biojet fuel development and uptake in global commercial aviation industry, including state-of-the-art certified technologies (i.e. Fischer-Tropsch (FT); hydroprocessed esters and fatty acids (HEFA); alcohol-to-jet (ATJ); and hydroprocessing of fermented sugars (HFS)); potential feedstock that can be deployed; a comparison of techno-economic and environmental performances of biojet fuel production routes; airlines’ commitment in promoting higher biofuel uptake; and global initiatives and policies. This review shows that the HEFA route using oil-based crops is best performing in terms of lowest production cost and greenhouse gas emissions, however it is in competition with the existing road transport biofuel market. Lignocellulosic biomass and waste feedstock should be promoted in view of replacing food/feed crops which have high indirect land use change emissions. Therefore, further improvement should be focused on FT, ATJ and HFS routes to enhance the cost effectiveness of biojet fuel production and promote commercialisation of these technologies. The selection of feedstock and technologies for SAF production should be justified based on production cost and environmental footprint, while avoiding competition with the existing road transport biofuel market. The shortcomings in the SAF policies such as blending mandate and multiplier in RED II should be addressed to reduce the negative impacts of feedstock competition between the road and aviation biofuel sectors and to meet the decarbonisation targets.
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The production of fuel from the hydrodeoxygenation of vegetable oils has been extensively investigated on account of the decline of petroleum-based fuels and increase of ecological problems. The conversion of jatropha oil over Al-MCM-41-supported Ni, W, and Ni–W catalysts was studied at 3 MPa and 360 °C. Over the monometallic Ni and W catalysts, the biofuel yield was low, about 19.3 and 12.5 wt %, respectively, whereas the highest biofuel yield reached 63.5 wt % over the Ni–W bimetallic catalysts. X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), and high-resolution TEM results suggested that the proper amount of Ni and W would form a Ni17W3 active phase, the particle size of which varied with the content of Ni and W or preparation methods. The crystalline Ni17W3 phase formed when the content of both Ni and W reached 10%. With further increase of the content of W or Ni to 15%, the crystal size of Ni17W3 grew from 7 to 14 nm or to 20 nm, whereas the biofuel yield decreased with the increase of the Ni17W3 crystal size. The 10Ni–10W/Al-MCM-41 catalyst with the Ni17W3 crystal size of 7 nm showed the best performance for the transformation of jatropha oil into high-grade biofuel.
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Aviation is steadily growing worldwide as well as in the European Union (EU). Overall, EU transports increased their GreenHouse Gas (GHG) Emissions since 1990, while the other energy sectors succeeded in achieving a constant reduction over the same period. In this context, air transport is the most critical area to decarbonize, given the limited number of options that can be implemented, such as optimization of flight routes, increase of jet engine energy efficiency, and few others. Switching to renewable or low carbon fuels is thus the main opportunity for aviation. Large scale deployment of Sustainable Aviation Fuels (SAF) is however a real challenge, as it requires large investments in new production facilities, strong reduction in production costs (over the entire value chain, i.e. including feedstock production, collection and delivery), and considerable investments in ASTM certification. The present work shortly reviews the perspectives of aviation fuel in terms of demand and GHG emission trends, possible routes to jet fuel production, and the status of ASTM certified routes to jet fuel as of today.
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According to Energy outlook 2020, the aviation fuel consumption is expected to increase 13% by year 2050, as compared to year 2019. Increased cost of petroleum fuels and growing environmental concerns have made the aviationAviation biofuels industry to include biofuel as a possible fuel source. Non-edible oils, energy crops and algae are the common feedstock for jet fuel production. There are several biomasses-to-jet fuel conversionBiomass-to-jet fuel conversion pathways such as lipid hydro-processing, Fischer–Tropsch synthesisFischer-Tropsch synthesis (F-T), alcohol-to-jet fuel, pyrolysis processPyrolysis process, hydrothermal liquefactionHydroThermal Liquefaction (HTL) and blending of fatty acid methyl esterFatty Acid Methyl Ester (FAME). However, the sustainable production of jet biofuel is still under research. This chapter discusses the opportunities and challenges of these technologies from sustainable development perspective.
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Lignocellulosic agricultural wastes are the most widely utilized resource for bioethanol production due to several advantages. Removal of hemicellulose and lignin is a prerequired step during bioethanol production from lignocellulosic biomass to upgrade cellulose recovery and the substrate porosity for saccharification. Chemical pretreatment of corncob was performed in the current research applying binary acids (H2SO4 + CH3COOH) in different ratios. The attained maximum removal of lignin and hemicellulose were 81.41 ± 2.3% and 85.6 ± 1.8%, respectively, with enhanced cellulose recovery of 93.5 ± 1.3% at the optimum conditions of binary acids concentration (3%, v/v), biomass loading ratio (0.1 g/mL), pretreatment temperature (120 °C) and time (60 min). The SEM, FTIR and XRD results revealed the removal of hemicelluloses and lignin from the corncob biomass by binary acids pretreatment and confirmed a change in the crystallinity index of corncob biomass. Ethanol fermentation was accomplished at 30 °C at 200 rpm for 4 days with the hydrolysates using Saccharomyces cerevisiae and obtained a maximum bioethanol concentration of 24.6 mg/mL. This study demonstrates that binary acids pretreatment is an alternative approach for the pretreatment of lignocellulosic biomass. The optimized process conditions could also increase cellulose recovery and bioethanol yield.
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Bioethanol can be produced by cellulolytic and ethanogenic bacterial species could efficiently degrade lignocelluloses and have potential for biofuels production through consolidated bioprocessing (CBP). In this study, on-site cellulase production followed by saccharification and fermentation of pre-treated Allium ascalonicum leaves to bioethanol in a single reactor using Hangateiclostridium thermocellum KSMK1203 and consortium of Cellulomonas fimi MTCC 24 and Zymomonas mobilis MTCC 92. A. ascalonicum leaf pre-treatment with different alkalis and different pre-treatment conditions such as alkali dosage and time for proficient removal of hemicellulose and cellulose recovery was optimized using RSM method with the maximum hemicellulose removal of 85.25%. The essential medium components were screened through PBD and further optimized using RSM method for H. thermocellum KSMK1203 and the consortium for maximized bioethanol yield. Hence, this study proposed that wild-type H. thermocellum KSMK1203 strain and consortium could be used for cellulase secretion and simultaneous bioethanol conversion.
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Actual agricultural practices produce about 998 million tonnes of agricultural waste per year. Therefore, converting lignocellulosic wastes into energy, chemicals, and other products is a major goal for the future circular economy. The major challenge of lignocellulosic biorefineries is to transform individual components of lignocellulosic biomass into valuable products. Here we review lignocellulosic biomasses such as coffee husk, wheat straw, rice straw, corn cob, and banana pseudostem. We present pretreatment technologies such as milling, microwave irradiation, acidic, alkaline, ionic liquid, organosolv, ozonolysis, steam explosion, ammonia fiber explosion, and CO2 explosion methods. These methods convert biomass into monomers and polymers. For that, the concoction pretreatment methods appear promising.
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As the population is increasing at a rapid pace, we now find ourselves in a position where cities are using a growing amount of renewable energy. Renewable energy is the key to help avert climate change and this approach must be sustainable. At the juncture, this review analyses the potential of wind, biomass and hybrid systems in the field of renewable energy production. Initially, the manuscript addressed the feedstocks and their potential for different biofuels such as bioethanol, biodiesel, biomethane, biohydrogen and biohythane from the biomass. With a focus on long-term energy sustainability, this article investigates performance analysis and sustainability of wind energy systems and biomass-based hybrid configurations with wind and its various design factors, problems, and gaps were examined. According to the findings, biomass-based hybrid energy systems can provide a cost-effective and environmentally beneficial alternative, particularly for off-grid rural electrification. The study provides designers, academicians, and policymakers with vital information on the most recent design restrictions and other factors related to biomass-wind hybrid energy systems.
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Bio-jet fuels have great potentials in decreasing the reliance on fossil-based jet fuels and decrease CO2 discharges. The International Air Transport Association (IATA) reported with the aim of bio-jet fuels created by that using sustainable sources like biomass to produce bio-jet fuels is a promising strategy to develop and industrialize an alternative aviation fuel to encounter the sustainable growth in the aviation sector. Bio-jet fuels chemical compositions have a significant impact on their performance characteristics. The main performance characteristics of bio-jet fuel performance characteristics include are thermal oxidation Stability of Thermal thermal oxidation, the bio-based jet fuels compatibility with the current system of aviation, low-temperature fluidity, combustion characteristics, fuel metering, and fuel volatility are the bio-jet fuel performance characteristics. Bio-jet fuels These characteristics have been evaluated by the ASTM standards. The conversion technologies of bio-based feed stock can be classified by alcohol to jet (ATJ) alcohol to jet, sugar to jet (STJ), oil to jet (OTJ), and gas to jet (GTJ). Hydrogenated esters and fatty acids Fatty acids (HEFA), Hydrogenated esters, and catalytic hydro- thermolysis (CH) are the common pathways for bio-jet fuel production. The impact of bio-jet fuels delivered from different feedstock, including algae, on jet engine performance was the focus of the researcher by numerical modeling and virtual simulation. Researchers found that the thermodynamic behavior, fuel consumption level of the aircraft and emissions characteristics have been improved by using Biobio-jet fuel as compared with the conventional Jet-A fuel. The mean focus of the current chapter is to summaries summarize the most available study studies of the algae-based bio-jet fuels conversion technologies, characteristics, performance, and process simulation.
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This chapter provides perspective on “Bioresources and Biofuels” based on three platforms of bioresource feedstock, i.e., amorphous sugar, lipid, and lignocellulosics. A comprehensive scheme of various possibilities of biofuel production in the three platforms of feedstock that are already commercialized or under development is proposed. At present, only lipid platform dominates the production of “drop-in” biofuel in large volume. However, a coming electric vehicle revolution, disruptive technology, could be a threat to biofuel industries either electricity is produced from renewable energy or having carbon capture and sequestration (CCS) or not. Different alleviation approaches are discussed, for examples (1) shifting from ethanol to “Alcohol to jet, AtJ” or “Direct sugar to hydrocarbon, DSHC” in the amorphous sugar platform; (2) shifting from biodiesel or even bio-hydrotreated diesel (BHD) (also called Hydrogenated Esters and Fatty Acids, HEFA) to HEFA—Synthetic Paraffinic Kerosene (HEFA-SPK) in the lipid platform; and (3) shifting from Fischer-Tropsch (FT) to FT-Synthetic Paraffinic Kerosene (FT-SPK) and FT-SPK with Aromatics (FT-SPK/A) in the lignocellulosic biomass platform. Another interesting choice is on biofuel allocation to produce hydrogen and hydrogen carrier fuel for state-of-the-art fuel cell vehicle application. Last but not least, by using biorefinery concept, lipid/oleochemical biorefinery is specially emphasized and some current typical technologies such as fatty acid methyl ester biodiesel as well as coproduct glycerol should be shifted to more valuable oleochemicals are also mentioned in this chapter. Obviously, economic viability for biofuels and oleochemicals production is still a challenge today. Process intensification which aims to improve process performance substantially (with respect to equipment size, time, energy, etc.) is encouraged and illustrated as an example along the chapter.
Article
Microalgal biomass produced from the inexpensive nutrient medium is a potential raw source for manufacturing different essential products covering a broad spectrum of applications. In this study, six separate microalgal strains were isolated from lake freshwater and screened based on their growth and biomass productivity in 10% raw dairy wastewater (DWW). Statistically optimized growth parameters of microalga using CCD-RSM were light intensity 65 μE m⁻²s⁻¹, pH 7, temperature 35 °C and agitation 150 rpm with maximum dry biomass yield 16.35 ± 0.34 g/L in ultrasonic pre-treated DWW (UPDWW) (75%, v/v). The physicochemical properties of 75% UPDWW were observed pre- and post-algal cultivation and found 94.8% COD removal, indicating the strain's potential phycoremediation. At optimal conditions, hydrolysate of C. sorokiniana NITTS3 biomass yielded 13.67 g/L of bioethanol using selected yeast. The findings of this investigation suggest that C. sorokiniana NITTS3 isolated from freshwater could effectively be used for phycoremediation of DWW with concomitant biomass production as an appropriate feedstock for bioethanol production.
Article
The Brazilian aviation sector aiming to reduce its greenhouse emissions up to 37% by 2030 and up to 43% by 2050 (compared to 2005) using alternative fuels. For this reason, the evaluation of potential feedstock was made for the biojet fuel production focused in the Brazilian context. Four biomass types were proposed (Sugarcane, Jatropha, Soybeans and Eucalyptus), considering three factors: feedstock abundance (without negative impact in population foods), advances in conversion technology, and blend limit already approved by the ASTM International for the use of biojet fuels into fossil jet fuel. Based on this study, it is concluded that Brazil has a great number of available lands for the culture of feedstock from which aviation alternative fuel can be produced, with possible substitution of up to 10% vol. Of fossil jet fuel consumed in the country. However, conversion technologies are still a challenge. Only, Synthetic Paraffinic Kerosene (SPK) obtained by both Fischer Tropsch (FT) process and Alcohol to Jet (ATJ) process offer competitive prices compared to petroleum-based jet fuel. Considering sugarcane as the main feedstock, a self-sustained integrated process was evaluated aiming to increase the production performance of biojet fuel. Four biojet fuels were obtained by this process (ATJ – SPK, FT – SPK, Farnesane and Hexanol), allowing the reduction of up to 19.16% in the number of cultivated lands for sugarcane and up to 56.12% for its forest residues. Finally, the payload versus range ratio was described using the Breguet range equation applied to a possible commercial flight, taking into account all biojet fuels produced from the proposed feedstock including their blends.
Article
Aviation sector discharges approximately 2% of the global anthropogenic CO 2, and the proportion is growing. The search for cost-effective and environmental-friendly bio-jet fuels derived from natural resources is gaining momentum. The microalgae cultivation conditions including temperature, pH, light intensity and nutrients have shown significant influence on the microalgae growth rate and chemical composition, which create the opportunities to enhance the yield and quality of microalgae bio-jet fuel. This review is focused on the hydroprocessing method for converting microalgae oil into bio-jet fuel, as well as the novel conceptual approaches for bio-jet fuel production such as gasification with Fischer-Tropsch and sugar-to-jet. Fischer-Tropsch synthesis of biomass is one of the best alternative ways to replace natural aviation fuel due to the high maximum energy efficiency and low emission of greenhouse gas. In addition, hydroprocessing with the aid of Ni and zeolites catalysts has successfully converted the microalgae biodiesel to bio-jet fuel with high yield and alkane selectivity. Among these techniques, hydroprocessing used the lowest production cost with the longest duration, whereas the bio-jet fuel with high selectivity (C 8-C 16) could be produced by using gasification with the Fischer-Tropsch process. Consequently, gasification and Fischer-Tropsch and sugar-to-jet can become the future alternative process to convert microalgae to bio-jet fuel. The development of microalgae bio-jet fuel will increase the security of energy supply and reduce the fuel expenses in aviation industry.
Article
Sugarcane is the base of a successful agroindustrial system in several tropical and subtropical regions of the world. This industry is evolving towards diversification of its product portfolio and valorization of the vast amounts of lignocellulosic feedstocks: bagasse and straw. These trends make the sugarcane industry a learning ground for the utilization of agricultural residues and herbaceous biomass for bioenergy and biorefining. The presence of inorganics in sugarcane bagasse and straw, constitutive of the plant as well as originated from contamination, impacts several of the current and potential uses of the biomass. Although many studies refer broadly to terms like “inorganics”, “ash”, “silica”, “sand” or “mineral impurity”, there is a lack of a coherent and nuanced presentation of the inorganics of bagasse and straw: what they are, how variable they can be, and how they can impact different processes and products in biorefineries. This review article aims at filling this gap. Bagasse and straw inorganics are discussed considering their agroindustrial context and how they can impact processes such as combustion, pyrolysis, production of cellulosic ethanol and biomaterials. Prospects for valorization of the biomass inorganics are also discussed, beyond nutrient recycling. In the vision of this review, inorganics are not a marginal concern for biorefineries, as the percentage of inorganic content in biomass may seem to suggest. On the contrary, proper understanding and management of inorganics is key for the design of processes for advanced biorefineries.
Article
Nannochloropsis gaditana is a microalga, constituting cellulose 33 ± 1.3% and hemicellulose 18.2 ± 0.8%; used for the biofuel production. The cellulose in microalgal biomass would contribute to protecting the environment and constitute an attractive renewable raw material for bioethanol production. Ethanol production from N. gaditana microalgal biomass was investigated through Consolidated Bioprocessing (CBP) using Hangateiclostridium thermocellum KSMK1203 bacterial isolate. Screening and optimization of biomass pretreatment with different acids in different dosages, various hydrolysis time at 100 °C were performed and statistically validated using one-way ANOVA for efficient hemicellulose removal from NaClO2-treated N. gaditana biomass. Medium components and process parameters were statistically optimized by Response Surface Methodology. The maximum cellulase of 13.96 ± 1.354 IU/mL and ethanol of 12.90 ± 0.987 g/L were obtained in pretreated N.gaditana biomass. This study demonstrates that N. gaditana is a substitution for vegetal cellulose and these optimized conditions could be successfully used for commercial ethanol production using H. thermocellum KSMK1203.
Article
Given both the ongoing expansion of world population and development of climate change conditions, it is increasingly imperative to develop and deploy sustainable biomass production methods to allow establishment of a flourishing and sustainable bioeconomy. Green technologies, including biofuels and bioproducts, are among the most effective strategies for decreasing greenhouse gas emissions and global warming, while meeting humanity's energy requirements. Biomass now provides a measure of energy to many countries, however supporting technologies are not widely accepted, largely because of low returns for biomass producers. This paper provides an overview of world biomass production and utilization. It also indicates potential approaches for enhancing biomass production: agronomic practices, associated microorganisms, genome editing, selection of optimal technologies, best combination approaches for feeding global human and animal populations, while, decreasing greenhouse gas emissions and replacing demand for fossil energy with bioenergy. A more novel concept is proposed, microbe-to-plant signal compounds, as the potential approach to address the challenges we are facing. These compounds (e.g., lipo-chitooligosaccharide and thuricin 17) have been shown to increase growth for diverse plant species, particularly when they are growing under stressful conditions, however, their commercial development/utilization is far from complete. This review paper will expand the understanding of using the signal interaction between crop and beneficial microorganisms not only to enhance plant growth but also promote agricultural sustainability and a stronger bioeconomy.
Article
Microalgae biomass is considered by many as a most promising renewable source for future generation feedstock for simultaneous production of biodiesel and bioethanol due to the accumulation of considerable amounts of lipids and carbohydrates, respectively. In this work, defatted green microalga, Chlorella sorokiniana NITTS3 biomass was ultrasonic pretreated and effectively used as a culture medium for ethanol production through fermentation using Saccharomyces cerevisiae NITTS1. The ultrasonic pretreatment improved ethanol yield by 25.83 g/L than untreated defatted microalgal biomass. Carbohydrate content of hydrolysate of defatted microalgal biomass after ultrasonic pretreatment was analyzed and found that hydrolysate primarily possessed simple sugars, namely glucose and xylose. Maximally 52.10 ± 0.12 g/L (86.70 ± 0.52 mg bioethanol/g DMB) of ethanol was produced at optimum fermentation conditions of 30 ℃, pH 4 and 200 rpm. This study results show that pretreated microalgal biomass could be used as a cheap, sustainable feedstock for enhanced ethanol production.
Article
The aviation sector relies on petroleum jet fuel because it is the most efficient energy carrier. Due to environmental and economic concerns a strong demand for alternative fuels is emerging. There is a need for diversification of energy sources from natural resources. These resources must be environmentally friendly and costs effective. Environmental impacts of fossil fuels on global warming and climate change are being a major concern today. Furthermore, the fluctuations of oil prices and need for sustainable fuel supply are the strong drivers for the economies of fuel users. In the aviation sector, Jet fuel from microalgae is one of the alternatives receiving considerable attention; it offers the potential to diversify energy sources. Microalgae species can produce lipids; they do not require high use of land, do not need freshwater, can grow in marine water or wastewater, grow faster in very short period of time, the produced oil is not a threat to food security. Similarly, the effect of climate change and global warming due to the generation of greenhouse gases (GHG) from petroleum jet fuel can be considerably reduced due to low carbon footprint generated by algae based fuels. Therefore, algae based aviation fuels can be considered as an alternative to produce an efficient fuel compared to conventional fuels. Conversely, the key challenge is: many algae species have lower lipid content. Harvesting and drying processes are costly as well as upstream processes to convert microalgae oil into Jet fuel. Although algae biofuels are still small players in the aviation industry, there is a potential for the future. This review analyses some routes to be explored or already explored, their strengths and weaknesses, the current trends and possible conceptual approaches to get aviation fuel from microalgae oil.
Article
Wax esters (WEs) synthesized by Euglena gracilis are potential sources for alternative fuels because of their high productivity, recent success in mass cultivation, and low energy consumption in extraction. In this study, deoxygenation of Euglena WE and conversion to hydrocarbons in a catalytic cracking process under a hydrogen-free atmosphere was investigated using a residue fluid catalytic cracking equilibrium catalyst with enhanced hydrogen-transfer activity. The deoxygenation of Euglena WE proceeded more rapidly with higher H2O selectivity than that of saturated triglycerides. This is because initial β-elimination of WEs produces saturated fatty acids and higher olefins; the higher olefins rapidly release hydrogen species during cracking, cyclization and aromatization, and the hydrogen species accelerate hydrodeoxygenation of the saturated fatty acids. Furthermore, the cracking of Euglena WE produced large amounts of paraffins and olefins instead of aromatics. Therefore, Euglena WE was confirmed to be a preferable feedstock for the catalytic cracking process for hydrocarbon fuel production.
Article
The increase in human consumption of plant and animal oils has led to the rise in waste cooking oil (WCO) production. Instead of disposing the used cooking oil as waste, recent technological advance has enabled the use of WCO as a sustainable feedstock for biofuels production, thereby maximising the value of biowastes via energy recovery while concomitantly solving the disposal issue. The current regulatory frameworks for WCO collection and recycling practices imposed by major WCO producing countries are reviewed, followed by the overview of the progress in biodiesel conversion techniques, along with novel methods to improve the feasibility for upscaling. The factors which influence the efficiency of the reactions such as properties of feedstock, heterog-enous catalytic processes, cost effectiveness and selectivity of reaction product are discussed. Ultrasonic-assisted transesterification is found to be the least energy intensive method for producing biodiesel. The production of bio-jet fuels from WCO, while scarce, provide diversity in waste utilisation if problems such as carbon chain length, requirements of bio-jet fuel properties, extreme reaction conditions and effectiveness of selected catalyst-support system can be solved. Technoeconomic studies revealed that WCO biofuels is financially viable with benefit of mitigating carbon emissions, provided that the price gap between the produced fuel and commercial fuels, sufficient supply of WCO and variation in the oil properties are addressed. This review shows that WCO is a biowaste with high potential for advanced transportation fuel production for ground and aviation industries. The advancement in fuel production technology and relevant policies would accelerate the application of sustainable WCO biofuels.
Article
This paper reviews the technological and economical feasibilities as well as sustainable assessment of approaches (thermochemical and biochemical) applied for sustainable “drop-in” fuel production from lignocellulosic sources. The challenges for each pathway to produce “drop-in” fuels are covered. Currently “drop-in” fuel production cost is approximately 2 times (~5–6/gallon)higherthanfossilfuels(3/gallon) higher than fossil fuels (3/gallon), especially with the use of 2nd generation feedstocks. The primary sources of cost with “drop-in” fuel production are feedstock cost (40–60% of the total production cost), syngas cleaning and conditioning to meet Fischer-Tropsch synthesis requirement (12–15% of the total production cost) and bio oil upgrading (14–18% of the total production cost) in the case of pyrolysis and hydrothermal liquefaction (HTL). The most influential factors on the life cycle analysis (LCA) were biomass cultivation, harvesting, biomass pre-treatment, and transportation. Therefore, robust processes that can use local waste biomass are far more environmental and economically viable, especially as biofuel from second generation have a greater potential to reduce greenhouse gas emissions (50–100%) than first generation biofuels (50–90%) when land use changes are omitted in the LCA. The sustainability of biofuels is pre-dominantly dependant on the sustainability of the initial biomass, with 2nd generation feedstocks being more sustainable than 1st generation. Gasification-FTS is considered as the most promising technique for “drop-in” fuel production over pyrolysis and HTL due to its flexibility towards feedstock acceptance and the ability to produced high yields of liquid fuel together with other economically viable biofuels such as electricity and heat. Biochemical routes (i.e.fermentation) to “drop-in” fuels are still in their early development stages, and therefore require more studies and pilot-scale experiments in order to discover an economic and sustainable means of using these methods.
Article
The optimization of cobalt oxide (Co3O4) loading on silica for the low-temperature Fischer-Tropsch (LTFT) synthesis process employing simulated nitrogen-rich syngas (50 vol%) to produce highly paraffinic biodiesel is studied. Four different amounts of Co3O4 varying from 15 to 36 wt% were loaded on silica in order to examine the catalytic performance of Co/SiO2 catalysts. The supported catalysts were characterized using XRF, nitrogen physisorption, XRD, TPR, DRIFT and SEM fixed with EDS analysis. The performances of the catalysts were examined in a single channel fixed bed reactor employing simulated nitrogen-rich syngas (CO:H2:N2 = 17:33:50 vol%). The reactor was operated at P = 20 bar, T = 237 °C and WHSV = 3.0 Nl/h.gcat. The active site concentration was maximized by (i) utilizing all the available surface area of the sphere's porous support, (ii) using ethanolic impregnation solution to hinder sintering of Co3O4 phases due to presence of ethoxyl groups, and (iii) connecting oxide crystallites to the neighbouring pores by increasing the active metal content. As a result, the production of heavy hydrocarbons per unit of time was maximized with 36 wt% cobalt loading on silica (CO conversion and C5+ selectivity were 87.65 and 81.78 mol%, respectively, and also paraffin: olefin ratio was 98:2).
Chapter
Fuel is one of the most important basic elements in the field of aeronautics and astronautics. In this chapter the development history and achievement of American military jet fuels are reviewed on basis of two series of fuels, i.e. jet propellant (JP) and rocket propellant (RP). The basic requirements of fuel properties are discussed. Two special fuels, high‐density fuels and high‐thermal‐oxidative‐stability fuels, are introduced. The development history and recent progress in fuel field are comprehensively summarized. Moreover, owing to the restrain of resource and environment, the development of non‐petroleum fuel is introduced. Finally, the development prospect and research direction in the future are proposed on the basis of environmental concern, operability, and logistics supportability.
Article
Utilization of fuel oil from biomass (i.e., bio-oil) reduces emission of greenhouse gases. This paper discusses the different pyrolyis processes, physiochemical properties of pyrolysis products, upgrading techniques for safe storage and application in transportation and industrial activities. The production of bio-oil is challenging and requires inclusion of modern technologies. Pyrolysis plays a key role in the production of solid, liquid, and gaseous fuels from biomass. About 60–65% yield of bio-oil produced through the pyrolysis process using fluidized bed reactor has been reported. Among the all pyrolysis technologies vacuum pyrolysis was found a well suitable not only for bio-oil production, but also for improving the physicochemical properties of biochar such as surface area, porosity (macro/micro), functional groups, etc. In bio-oil upgrading, catalytic cracking process was observed as a most promising technique for the upgrading of bio-crude in to liquid fuel. Pyrolysis based synthetic fuels are considered as one of the key to saving the potential greenhouse gas emission up to 60—80% as compared to fossil fuels.
Article
This article reviews the production of renewable aviation fuels from biomass and residual wastes using gasification followed by syngas conditioning and Fischer-Tropsch catalytic synthesis. The challenges involved with gasifying wastes are discussed along with a summary conventional and emerging gasification technologies. The techniques for conditioning syngas including removal of particulate matter, tars, sulphur, carbon dioxide and compounds of nitrogen, chlorine and alkali metals are reported. Recent developments in Fischer-Tropsch synthesis, such as new catalyst formulations are described alongside reactor technologies for producing renewable aviation fuels. The energy efficiency and capital cost of converting biomass and residual wastes to aviation fuels are major barriers to widespread adoption. Therefore, further development of advanced technologies will be critical for the aviation industry to achieve their stated greenhouse gas reduction targets by 2050.
Article
The generation of reliable experimental data in any experimental scale requires proper procedures not only for the reaction step but also for the feed preparation, separation, and characterization of products as well as calculations of conversion and product yields. Batch reactor is the most used experimental setup for carrying out exploratory studies for catalyst screening and development. This review is focused on describing and discussing a step-by-step methodology for conducting experiments for catalytic hydrotreating of vegetable oils in batch reactor. The proposed methodology considers literature and own experiences on advantages and disadvantages of different feed types, catalysts, experimental setup and procedures, effect of reaction parameters, separation and characterization of products, and calculations.
Article
Because of increasing consumption and the environmental impacts, the search for alternatives to fossil-fuel-based kerosene is crucial. Plastic waste cracking and subsequent co‑hydrogenation can be a promising way to produce jet fuels. The aim of this study was to investigate the feasibility of production of standard jet fuel from mixtures of cracked fractions of polyethylene (PE) or polypropylene (PP) and straight-run kerosene on commercial NiMo/Al2O3/P catalyst (10–30% cracked fraction content). The effects of process parameters (T = 200–300 °C, P = 40 bar, Liquid Hourly Space velocity (LHSV) = 1.0–3.0 h⁻¹, H2/hydrocarbon ratio = 400 Nm³/m³) and the feedstock composition on the hydrodesulphurisation and hydrodearomatisation efficiencies and the main product properties were investigated. It was found that, olefins affect the hydrodesulphurisation and the hydrodearomatisation reactions until 220 °C and 240 °C, respectively. At the most favourable process parameters (T = 300 °C, LHSV = 1.0–3.0 h⁻¹) practically sulphur and olefin-free jet products with reduced aromatic contents (7.2–11.2%) were produced. The freezing points of the jet fuel (−60.3 to −56.4 °C) produced from the 10–30% cracked PP fraction containing feedstocks were significantly lower than the required −47 °C, but in the case of the products containing the cracked PE fraction one further step (hydroisomerisation) is needed before the application.
Article
Steam reforming of biomass pyrolysis oil or bio-oil derivatives is one of the attractive approaches for hydrogen production. The current research focused on the development of promising catalysts with favorable catalytic activity and high coke resistance. Noble metal such as Rh has been proven to achieve promising reforming reaction efficiencies. However, Ni has attracted considerable attention owing to its stability, cost effectiveness, and good activity in breaking C–C and C–H bonds. Nevertheless, Ni-based catalysts have serious carbon deposition problems arising from chemical poisoning, metal sintering, and poor metal dispersion. This paper attempted to review the current trends in catalyst development considering the aspects of supports, metals, and promoters as an effort to find possible solutions for the limitations of Ni-based catalysts. The present review also covered the current understanding on the reaction mechanisms as well as the future prospects in the field of steam reforming catalysts.
Article
Due to excessive greenhouse gas emissions and high dependence on traditional petroleum jet fuel, the sustainable development of the aviation industry has drawn increasing attention worldwide. One of the most promising strategies is to develop and industrialize alternative aviation fuels produced from renewable resources, e.g. biomass. Renewable bio-jet fuel has the potential to reduce CO2 emissions over their life cycle, which make bio-jet fuels an attractive substitution for aviation fuels. This paper provided an overview on the conversion technologies, economic assessment, environmental influence and development status of bio-jet fuels. The results suggested that hydrogenated esters and fatty acids, and Fischer-Tropsch synthesis can be the most promising technologies for bio-jet fuels production in near term. Future works, such as searching for more suitable feedstock, improving competitiveness for alternative jet fuels, meeting emission reduction targets in large-scale production and making measures for the indirect impact are needed for further investigation. The large-scale deployment of bio-jet fuels could achieve significant potentials of both bio-jet fuels production and CO2 emissions reduction based on future available biomass feedstock.
Article
The Fischer–Tropsch (FT) synthesis has been investigated over decades as an alternative route to obtain synthetic fuels from synthesis gas. FT is a high-performance synthesis based on metallic catalysis, mainly using ruthenium, cobalt and iron catalysts, which converts syngas in hydrocarbons and chemical precursors. This work presents a review on the aspects of the syngas production from biomass gasification and its subsequent conversion into fuels through the Fischer-Tropsch synthesis. The usage of biomass, including lignocellulosic residues, as a raw material in the gasification process. Biosyngas is highlighted as a synthetic fuel source to replace nonrenewable, conventional fossil fuels. Lignocellulosic material must be considered a low-cost feedstock to the liquid biofuel production on a large scale. Studies on syngas cleaning to attain the purity required by the FT process is revised. Recent understanding of reaction kinetics and thermodynamics has contributed to increasing the FT performance and economic viability. This paper includes also the debate on main catalysts, industrial process requirements, and chemical reaction kinetics and mechanisms of Fischer–Tropsch synthesis.
Article
Research has intensified towards the production of biofuels due to increased economic uncertainty and environmental issues associated with petroleum fuel production. A fifth of the global energy demand is derived from transportation fuels such as diesel, jet fuel and gasoline. Most of the research in literature focuses on the production of biodiesel to supplement petroleum-based diesel. This review evaluates and compares three methods, (1) hydroprocessing, (2) pyrolysis (catalytic cracking), and (3) transesterification to determine the ideal, and simultaneous, bio-gasoline and bio-jet fuel production technique from castor oil, a non-edible vegetable oil. The methods are compared on the ability to produce biofuels to be used in spark-ignition engine or/and aviation. Edible oils have been thoroughly investigated as biofuel feedstock, which competes with food sources, hence the requirement to switch focus to non-edible oils. From the extensive research, it is clear that transesterification is not adequate on its own. Hydrocracking is the ideal solution as it can simultaneously produce high quality bio-jet fuel and bio-gasoline using one catalyst.
Article
The paper and pulp industry is the sixth largest consumer of energy in the UK. Furthermore, the industry produces a significant amount of fibrous sludge and reject waste material, containing high amounts of useful energy. Currently the majority of these waste fractions are disposed of by landfill, land-spread, or incineration. These disposal methods not only present environmental problems, but are also very costly. This review explores how paper industry wastes can be valorized into useful energy vectors via advanced thermal conversion routes thus providing not only a solution for waste disposal but also a means of producing useful sustainable energy at paper mill sites. The scope of this work explores the application of advanced thermal conversion methods (gasification and pyrolysis) for the conversion of secondary fibre paper mill wastes into energy vectors. The order of the paper follows a specific structure. Initially, a detailed description is given concerning which wastes are generated from secondary fibre paper mills. This is followed by a brief review of the state of the art in waste management and energy systems currently used by paper mills. Then a review on advanced thermal conversion pathways as a solution to the dual issue of waste management and energy generation for secondary fibre paper mills is given, including details regarding the feasibility of integrating them into the current mill infrastructure. Finally, a discussion of the challenges associated with the proposed conversion pathways is given.