Conference Paper

LIBS, XRF and Raman sensors for optimal bauxite sorting

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Abstract

Bauxite, bauxite residues (BR) and Bayer Liquor are important resources for Al, Sc, V and Ga. Bauxite is currently the solely source for primary aluminium. At global scale about 80 plants produce alumina. From these resources, about 1 to 1.4 tonnes of bauxite residues are generated per tonne of alumina (Ujaczko et al. 2018). Bauxites present heterogeneous grades at lateral and vertical scale, variable mineralogy, and chemistry. Therefore, it is important to localize most precisely minerals hosting valuable metals for Al, Sc, V and Ga, but also hazardous minerals/metals for processing such as reactive silica (aluminosilicates), TiO2 (rutile, anatase), and minerals generating moisture (phyllosilicates). This must be done at the beginning of the value chain on mine sites to reduce transport and processing costs, and BR volumes. In this study, different types of sensors were applied to major lithologies of the karst bauxite deposits of SODICAPEI (Villeveyrac, Southern France), for optimal bauxite sorting. Therefore, the applicability of Laser-Induced Breakdown Spectroscopy (LIBS) was investigated with an industrial LIBS system and a LIBS core scanning system. Furthermore, first time-gated Raman and XRF spectroscopic analyses were performed with the multi-sensor ANCORELOG system.Our results, obtained in the frame of the EIT ANCORELOG and T-REX projects, show that LIBS is powerful to precisely define the bottom and top layer of bauxite ores and define the bauxite types by measurement of major and trace elements (Al, Mg, K, Na, Ca, C, Si, Ti, Fe, S). Furthermore, LIBS can access the critical parameters crucial for bauxite processing. XRF gives semiquantitative data for Mn, Fe, Cr, Ti, V, Ca, K while time-gated Raman spectroscopy allows deciphering clay minerals, Ti-minerals, boehmite and carbonates, all allowing defining bauxite on and offset.

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... The ANCORELOG sensors and scanner are currently tested on VMS-type deposits and materials in southern Spain. Further materials such as bauxites (Meima et al, 2021;Orberger et al, 2022) and process materials from TiO2 pigment production and Al-production will be tested. ...
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Copper porphyries represent complex alteration zones, hosting variable grades of Cu- (Au-Mo), but also Pb, Zn, Te, Bi and Ag. Moreover, environmental harmful elements, such as As or Cd are present. It is therefore crucial that mining companies get reliable chemical and mineralogical drill core data from the earliest exploration state on to avoid project failure and to obtain threedimensional models for mine and processing planning. Systematic sensor-based drill core logging and material sorting coupled with smart data evaluation is the ideal solution for accurate in-field and in-plant real time decision-making to reduce waste and anticipate dysfunction during metal production. Risks and operational costs can be reduced while increasing resource efficiency. In this paper, as an example, specific alteration zones of the Niaz porphyry copper (Mo)-deposit in north-western Iran were investigated by laser-induced breakdown spectroscopy (LIBS), X-ray Fluorescence (XRF), time-gated Raman spectroscopy, dual energy X-ray transmission (DE-XRT), multi energy X-ray transmission (ME-XRT) and X-ray computed tomography (CT). Most of these instruments were combined in the European Institute of Innovation and Technology (EIT) RawMaterials project ANCORELOG. The sensor results were compared and evaluated against laboratory results obtained by scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS), and optical microscopy for calibration. Fast LIBS, Raman and XRF core-scanner instruments clearly allow to distinguish the alteration zones: The potassic-phyllic alteration zone is characterised by two differently mineralised rock types: (i) the Cu-mineralised quartz diorite where the key minerals are chlorite and barite, quartz, albite/oligoclase, muscovite and the major ore mineral is chalcopyrite; (ii) the Cu-Mo-mineralised monzonite, where carbonates, orthoclase and albite/oligoclase are the key minerals. Ore minerals are molybdenite and chalcopyrite. The propylitic alteration zone is characterised by a coarse-grained diorite. Key minerals are orthoclase, epidote, sphene and apatite. Molybdenite is the major ore mineral. The phyllic-argillic mineralised zone is represented by a microgranular quartz-diorite. Key minerals are kaolinite-dickite, quartz, albite, muscovite-sericite and apatite. The major ore mineral is chalcopyrite. The peripheral part of the porphyry is a coarse-grained skarn with andradite, calcite, tremolite and epidote as key minerals. The major ore mineral is chalcopyrite. LIBS elemental mapping clearly reflects the ore mineralogy and texture. Analysis of reconstructed three-dimensional CT volume data revealed structural information as well as two to three different groups of grey values. After calibration, eg by SEM or LIBS, mine-geologists can assign these grey values to minerals or elements with low (eg Al, Si), medium (eg Fe, Cu), and high (eg Mo) effective atomic numbers. Our study shows that sensor-based characterisation of successive alteration zones and Cu-Mo mineralised zones is possible for unknown samples. XRF, Raman spectroscopy, LIBS and XRT can be used and adapted in-field on mine and exploration sites as well as in plants. Selected samples of drill cores can then be sent for CT analysis and detailed LIBS imaging.
Conference Paper
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After a brief introduction to laser induced breakdown spectroscopy (LIBS), this chapter outlines the historical development of the technique. From the early founders to the current contributors, their significant advances are acknowledged, described, and referenced. Knowing this history helps researchers to avoid duplication of something already discovered, and provides leads to the original literature. Laser plasmas initiated on a variety of media are illustrated, and generic LIBS spectra are introduced. The chapter concludes with pertinent facts, such as the volume of publications per year, publication density for applications, significant recent reviews, and the spectral regions in which LIBS has been utilized.
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Laser-induced breakdown spectroscopy (LIBS) has become an established analytical atomic spectrometry technique and is valued for its very compelling set of advantageous analytical and technical characteristics. It is a rapid, versatile, non-contact technique, which is capable of providing qualitative and quantitative analytical information for practically any sample, in a virtually non-destructive way, without any substantial sample preparation. The instrumentation is simple, robust, compact, and even enables remote analysis. This review attempts to give a critical overview of the diverse progress of the field, focusing on the results of the last five years. The advancement of LIBS instrumentation and data evaluation is discussed in detail and selected results of some prominent applications are also described.
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In this investigation, Raman spectroscopy with 1064 and 632.8 nm excitation was used to investigate real mineral samples of bauxite ore from mines of Northern Brazil, together with Raman mapping and X-rays diffraction. The obtained results show clearly that the use of microRaman spectroscopy is a powerful tool for the identification of all the minerals usually found in bauxites: gibbsite, kaolinite, goethite, hematite, anatase and quartz. Bulk samples can also be analysed, and FT-Raman is more adequate due to better signal-to-noise ratio and representativity, although not efficient for kaolinite. The identification of fingerprinting vibrations for all the minerals allows the acquisition of Raman-based chemical maps, potentially powerful tools for process mineralogy applied to bauxite ores.
Building a Hyperspectral library and its incorporation into sparse unmixing for mineral identification
  • T Bui
  • B Orberger
  • S Blancher
  • A Mohamed-Djafari
  • H Pillière
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