Conference Paper

Modeling and Prototype Implementation of an Automated Guided Vehicle for Smart Factories

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Abstract

This paper overviews the modeling, implementation, and mechanical characterization of an Automated Guided Vehicle (AGV) devoted to transport materials and tools in smart factories. The design is based on a differential-drive mobile robot configuration for which the mathematical model was obtained. Such model allows the simulation of the AGV's motion and can be used to improve productivity, increase automation, and reduce transportation costs in industrial facilities. The prototype's implementation was conducted with highly resistant materials and automated manufacturing processes. A finite element analysis (FEA) shows that the prototype is capable of transporting 700 kg loads without suffering any structural damage and that critical cases involving collisions might cause only minimal harm. An IoT approach has been considered for the AGV's electronic architecture.

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... [101], [103], [106], [107], [111], [116], [119], [122], [125] Arduino 16 [98], [99], [101]- [104], [108]- [110], [113], [117], [121], [124], [126], [130], [132] Others 6 [112], [114], [118], [123], [131], [133] C. TRO3: What are the prospective software architectures and features for future SDVs? 1) Software Architecture: Figure 3 illustrates the development of a generic software architecture for SDVs after reviewing all selected papers. It's worth noting that not every SDV model included all the functions and sensors depicted in this generic architecture; however, each model incorporated at least one feature or sensor. ...
... While OpenCV has machine learning functionalities, developers often prefer to build models in TensorFlow and then import them into OpenCV for application in SDVs. [4], [17], [67], [69], [71]- [73], [75]- [77], [79], [80], [82]- [86], [88], [91], [92], [101], [105], [111], [115]- [119], [123], [125] Camera 48 [3], [4], [17], [18], [68]- [73], [75]- [77], [82]- [86], [88], [91]- [93], [100]- [108], [111], [112], [115], [116], [118]- [122], [125], [127]- [133] Radar 14 [4], [68], [69], [72]- [77], [82], [83], [92], [93] Ultrasonic 21 [68], [73]- [75], [77], [82]- [84], [88], [98]- [100], [102], [105], [109]- [111], [126]- [128], [133] GNSS/RTK 27 [3], [4], [17], [18], [67], [68], [71]- [73], [75]- [77], [79], [80], [82]- [84], [86], [88], [93], [99], [102], [105], [117], [120] INS/IMU 26 [4], [17], [18], [69], [71]- [73], [75]- [77], [80], [82]- [84], [86], [88], [93], [105], [115], [116], [118]- [120], [123], [125] D. TRO4: Which sensor configurations are essential for achieving full functionality in an SDV? Figure 3 illustrates the six essential sensors required for constructing a SDV. While not all SDV models in the reviewed papers utilized every sensor, some full-size models incorporated the complete sensor suite [73], [75], [82], [83], [88]- [90]. ...
... However, the high cost of LiDAR, up to $75,000, is a barrier to widespread SDV adoption [12]. Researchers are exploring alternatives, such as using only cameras to perform SLAM tasks [3], [4], [17], [18], [68]- [73], [75]- [77], [82]- [86], [88], [91]- [93], [100]- [108], [111], [112], [115], [116], [118]- [122], [125], [127]- [133]. Developing alternative sensors or algorithms for image processing and machine learning to use camera data for SLAM is a crucial research area. ...
Preprint
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Self-driving vehicles (SDVs), also known as autonomous vehicles (AVs), are poised to revolutionize transportation by operating independently through the integration of machine learning algorithms, advanced processing units, and sensor networks. Many organizations around the world are developing their own SDV models, and for this purpose, this paper aims to identify emerging trends and patterns in SDV development by conducting a systematic scoping review (SSR). The research involved the selection of 85 relevant papers from an initial pool of 551 entries across multiple academic databases, using well-defined inclusion and exclusion criteria along with snowballing techniques. The results highlight the critical technical specifications necessary for both full-scale and miniature SDV models, emphasizing key software and hardware architectures, essential sensors, and their primary suppliers. Additionally, the analysis examines publication trends, including publisher and venue distribution, authors' affiliations, and the most active countries in SDV research. This work can guide researchers in designing their SDV models, identifying key challenges, and exploring opportunities that are expected to influence future research and development in autonomous vehicle technology.
... Similarly, Perciński, Marcinkiewicz, and Blaga et al. developed their models for the Carolo-Cup, another competition for 1:10 scale SDVs (Perciński & Marcinkiewicz, 2018;Blaga, Deac, Al-doori, Negru, & Dǎnescu, 2018;Braunschweig, 2020). (Sahu, Sahu, Choudhury, & Nag, 2019), (Wang, Liu, Zhang, & Shi, 2019), (Roestam & Hadisukmana, 2019), (Febbo, Flood, Halloy, & Others, 2020), (Fathy, Ashraf, Ismail, & Others, 2020), (El-Hassan, 2020), (Ullah, Asghar, Griffiths, & Others, 2022), (Ikhlayel, Iswara, Kurniawan, & Others, 2020), (Albin & Simske, 2021), (Mohammed, Abdullahi, & Ibrahim, 2021), (Hartono, Nizar, Robani, & Jatmiko, 2020), (Tabor, Dai, Sreenivasan, & Banerjee, 2022), (Sasamoto, Velázquez, Gutiérrez, & Others, 2021), (Hubert, Valdiero, Goergen, & Others, 2021), (Ponnan, Shelly, Hussain, & Others, 2022), (Ilié, Chaouche, & Pêcheux, 2020) RC vehicles 1:10 15 (Karaman, Anders, Boulet, & Others, 2017), (Aguilar-Gonzalez, Lozoya, Orona, & Others, 2017), (Perciński & Marcinkiewicz, 2018), (Fayjie, Hossain, Oualid, & Lee, 2018), (Blaga, Deac, Al-doori, Negru, & Dǎnescu, 2018), (Do, Duong, Dang, & Le, 2018), (Kwon, Seo, Lee, & Kim, 2018), (Gotlib, Łukojć, & Szczygielski, 2019), (Walambe, Nikte, Joshi, & Others, 2019), (Zhou, Li, & Cao, 2019), (Valocky, Orgon, & Fujdiak, 2019), (Sajjad, Irfan, Muhammad, & Others, 2021), (Pannu, Ansari, & Gupta, 2015), (Bechtel, Mcellhiney, Kim, & Yun, 2018), (Jain, 2018) Others 5 (Pannu, Ansari, & Gupta, 2015), (Bechtel, Mcellhiney, Kim, & Yun, 2018), (Jain, 2018), (Sun, Zheng, Qiao, Liu, Lin, & Bräunl, 2019), (Chaitra, Deepthi, Gautami, Suraj, & Kumar, 2020) Vol. 17, No. 1 2024 African Journal of Advances in Sciences and Technology Research www.afropolitanjournals.com ...
... Table 7 and 8 details the specific number of computers and hardware selection for mini SDV Models. (Sasamoto, Velázquez, Gutiérrez, & Others, 2021), (Hubert, Valdiero, Goergen, & Others, 2021), (Karaman, Anders, Boulet, & Others, 2017), (Fayjie, Hossain, Oualid, & Lee, 2018), (Blaga, Deac, Al-doori, Negru, & Dǎnescu, 2018), (Kwon, Seo, Lee, & Kim, 2018), (Zhou, Li, & Cao, 2019), (Sajjad, Irfan, Muhammad, & Others, 2021), (Pannu, Ansari, & Gupta, 2015) Two 18 (Al Suwaidi, AlHammadi, Buhumaid, & Others, 2018), (Wang, Liu, Zhang, & Shi, 2019), (Febbo, Flood, Halloy, & Others, 2020), (Fathy, Ashraf, Ismail, & Others, 2020), (Mohammed, Abdullahi, & Ibrahim, 2021), (Hartono, Nizar, Robani, & Jatmiko, 2020), (Ilié, Chaouche, & Pêcheux, 2020), (Aguilar-Gonzalez, Lozoya, Orona, & Others, 2017), (Perciński & Marcinkiewicz, 2018), (Do, Duong, Dang, & Le, 2018), (Gotlib, Łukojć, & Szczygielski, 2019), (Walambe, Nikte, Joshi, & Others, 2019), (Valocky, Orgon, & Fujdiak, 2019), (Bechtel, Mcellhiney, Kim, & Yun, 2018), (Jain, 2018), (Sun, Zheng, Qiao, Liu, Lin, & Bräunl, 2019), (Chaitra, Deepthi, Gautami, Suraj, & Kumar, 2020), (Pehlivan, Kahraman, Kurtel, Nakp, & Güzeliş, 2020) Not specified 1 (Ponnan, Shelly, Hussain, & others, 2022) 20 www.afropolitanjournals.com ...
... This approach was necessary because the Raspberry Pi 3, which is commonly used in these models, was insufficient for efficiently training neural networks (Do, Duong, Dang, & Le, 2018;Bechtel, Mcellhiney, Kim, & Yun, 2018;Pehlivan, Kahraman, Kurtel, Nakp, & Güzeliş, 2020). (Sajjad, Irfan, Muhammad, & Others, 2021), (Pannu, Ansari, & Gupta, 2015), (Bechtel, Mcellhiney, Kim, & Yun, 2018), (Jain, 2018), (Sun, Zheng, Qiao, Liu, Lin, & Bräunl, 2019), (Chaitra, Deepthi, Gautami, Suraj, & Kumar, 2020), (Pehlivan, Kahraman, Kurtel, Nakp, & Güzeliş, 2020) Nvidia Jetson Series 9 (Wang, Liu, Zhang, & Shi, 2019), (Febbo, Flood, Halloy, & Others, 2020), (Ullah, Asghar, Griffiths, & Others, 2022), (Ikhlayel, Iswara, Kurniawan, & Others, 2020), (Tabor, Dai, Sreenivasan, & Banerjee, 2022), (Karaman, Anders, Boulet, & Others, 2017), (Fayjie, Hossain, Oualid, & Lee, 2018), (Kwon, Seo, Lee, & Kim, 2018), (Zhou, Li, & Cao, 2019) Arduino 16 (Azid, Kumar, Lal, & Sharma, 2017), (Al Suwaidi, AlHammadi, Buhumaid, & Others, 2018), (Wang, Liu, Zhang, & Shi, 2019), (Febbo, Flood, Halloy, & Others, 2020), (Fathy, Ashraf, Ismail, & Others, 2020) (Valocky, Orgon, & Fujdiak, 2019), (Jain, 2018), (Chaitra, Deepthi, Gautami, Suraj, & Kumar, 2020) Others 6 (Sasamoto, Velázquez, Gutiérrez, & Others, 2021), (Ponnan, Shelly, Hussain, & Others, 2022), (Perciński & Marcinkiewicz, 2018), (Gotlib, Łukojć, & Szczygielski, 2019), (Sun, Zheng, Qiao, Liu, Lin, & Bräunl, 2019), (Pehlivan, Kahraman, Kurtel, Nakp, & Güzeliş, 2020) Vol. 17, No. 1 2024 African Journal of Advances in Sciences and Technology Research www.afropolitanjournals.com TRO3: What are the prospective software architectures and features for future SDVs? 1) Software Architecture: Figure 3 illustrates the development of a generic software architecture for SDVs after reviewing all selected papers. ...
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Full-text available
Self-driving vehicles (SDVs), also known as autonomous vehicles (AVs), are anticipated to revolutionize transportation by operating independently through the integration of machine learning algorithms, advanced processing units, and sensor networks. Numerous organizations globally are actively developing SDV models, prompting this paper’s objective to identify emerging trends and patterns in SDV development through a comprehensive systematic scoping review (SSR). This research involved selecting 85 relevant studies from an initial set of 551 records across multiple academic databases, utilizing well-defined inclusion and exclusion criteria along with snowballing techniques to ensure a thorough analysis. The findings emphasize critical technical specifications required for both full-scale and miniature SDV models, focusing on key software and hardware architectures, essential sensors, and primary suppliers. Additionally, the analysis explores publication trends, including publisher and venue distribution, authors’ affiliations, and the most active countries in SDV research. This work aims to guide researchers in designing their SDV models by identifying key challenges and exploring opportunities likely to shape future research and development in autonomous vehicle technology.
... [101], [103], [106], [107], [111], [116], [119], [122], [125] Arduino 16 [98], [99], [101]- [104], [108]- [110], [113], [117], [121], [124], [126], [130], [132] Others 6 [112], [114], [118], [123], [131], [133] the Raspberry Pi or Arduino as a computing unit [98], [100], [102], [105], [120], [127], [128] would have fewer functions if compared with the prototypes implemented with the more powerful Nvidia Jetson series computers [116], [119], [122], [125]. However, the first choice made the whole prototype less expensive. ...
... Total Papers LiDAR 31 [3], [4], [17], [67], [69], [71]- [73], [75]- [77], [79], [80], [82]- [86], [88], [91], [92], [101], [105], [111], [115]- [119], [123], [125] Camera 48 [3], [4], [17], [18], [68]- [73], [75]- [77], [82]- [86], [88], [91]- [93], [100]- [108], [111], [112], [115], [116], [118]- [122], [125], [127]- [133] Radar 14 [4], [68], [69], [72]- [77], [82], [83], [92], [93] Ultrasonic 21 [68], [73]- [75], [77], [82]- [84], [88], [98]- [100], [102], [105], [109]- [111], [126]- [128], [133] GNSS/RTK 27 [3], [4], [17], [18], [67]- [69], [71]- [77], [79], [80], [82]- [84], [86], [88], [93], [99], [102], [105], [117], [120] INS/IMU 26 [4], [17], [18], [69], [71]- [73], [75]- [77], [80]- [84], [86], [88], [93], [105], [115], [116], [118]- [120], [123], [125] ...
... However, that sensor is the barrier to popularizing the ADV due to its high cost, which can get up to 75,000 dollars [12]. That makes prototype developers search for alternatives for that sensor, like using only cameras [81], also used in various surveys [3], [4], [17], [18], [68]- [73], [75]- [77], [82]- [86], [88], [91]- [93], [100]- [108], [111], [112], [115], [116], [118]- [122], [125], [127]- [133]. Thus, given this scenario, research needs to explore sensor alternatives to replace LiDAR or alternative algorithms for image processing and machine learning that aim to use the images provided by cameras and other sensors to perform the SLAM of the environment. ...
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Autonomous driving vehicles (ADVs) are the next significant evolution in transportation systems. Using machine learning techniques supported by strong processing units and sensors, the driver would be removed and the vehicle would drive itself, bringing countless advantages to the commuting system. There are too many players developing their own ADV prototypes all over the world. For this reason, this paper aims to use a systematic mapping study (SMS) to identify trends and patterns in ADV development. From a set of academic databases, a total of 68 papers were selected from a total of 548 after applying inclusion and exclusion criteria and snowballing techniques. The results showed the technical characteristics of the platform required to develop real-size and mini ADV prototypes. In addition, the paper explains the detailed software and hardware architectures and their main aspects and requirements. Finally, the paper discusses the necessary set of sensors which are required and their characteristics and main suppliers. It was possible to map the publications distribution based on venues, year, authors' affiliation, and most prolific countries. This work can guide researchers to design their ADV prototype or identify development bottlenecks that could lead to narrow research and innovation possibilities in autonomous driving vehicle development.
... Jodejko-Pietruczuk and Werbińska-Wojciechowska address the reliability and maintenance issues of a multi-AGV system developing a Monte Carlo simulation model [28] The work by Sasamoto et al. overviews the modeling, implementation, and mechanical characterization of a differential-drive mobile robot configuration for which the mathematical model was obtained [29]. Such a model allows the simulation of the AGV's motion and can be used to improve productivity, increase automation, and reduce transportation costs in industrial facilities. ...
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The research presented in this paper approaches the issue of navigation using an automated guided vehicle (AGV) in industrial environments. The work describes the navigation system of a flexible AGV intended for operation in partially structured warehouses and with frequent changes in the floor plant layout. This is achieved by incorporating a high degree of on-board autonomy and by decreasing the amount of manual work required by the operator when establishing the a priori knowledge of the environment. The AGV's autonomy consists of the set of automatic tasks, such as planner, perception, path planning and path tracking, that the industrial vehicle must perform to accomplish the task required by the operator. The integration of these techniques has been tested in a real AGV working on an industrial warehouse environment.
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This paper reviews the mathematical models of four commonly encountered designs for wheeled mobile robots (WMR). These designs belong to two generic classes of wheeled robot structures: differential-drive and omnimobile. First, the two wheel differential-drive model is presented to show how zero turning radius is achieved with only bidirectional movement. Three particular designs are addressed: the popular two-active-fixed wheels and one-passive-caster wheel, a simple belt-drive, and sprocket-chain system. Next, the model for omnimoble robots with Swedish wheels is presented to illustrate holonomic omnidirectional motion. All four models are based on physical parameters easily measured and are useful to understand the internal dynamics of these WMR and to accurately visualize their motion in 2D environments. They can be therefore used as a practical reference to predict the accessibility of physical prototypes to selected places and to test different algorithms for control, path planning, guidance, and obstacle avoidance.
Conference Paper
This paper presents the design, implementation and experimental platform of a low-cost intelligent wheelchair for the motor-disabled. The first prototype developed is an electric power wheelchair which cost is one third of the commercially available ones and is capable of both manual and autonomous operation. Manual operation relies on a joystick and is intended for people that, in spite of their disability, are well capable of maneuvering the wheelchair. Autonomous operation relies on a mobile robotics inspired computer vision system to navigate through corridors, halls, indoors/outdoors, among other structured environments and is indented for the severely impaired, such as the tetraplegics. Besides from being an affordable-to-everyone device, its current application is museum guidance: based on a location-aware interactive storytelling platform, the wheelchair guides the user among the museum's rooms while providing audio information.
A novel intelligent and agile warehouse system for energy meter storage
  • C Liu
  • M Fan
  • R Song
C. Liu, M. Fan and R. Song. "A novel intelligent and agile warehouse system for energy meter storage," in Proc 2013 IEEE Third International Conference on Information Science and Technology (ICIST), 2013, pp. 129-133.
AGV Deep Dive: How Amazon’s 2012 Acquisition Sparked a $10B Market
  • A Murphy
A. Murphy, AGV Deep Dive: How Amazon's 2012 Acquisition Sparked a $10B Market, 2017. [Online]. Available: https://loupventures.com/agv-deep-dive-how-amazons-2012-acquisition-sparked-a-10b-market/
Friction coefficient of rough indoor flooring materials
  • F H Ezzat
  • A T Hasouna
  • W Ali
F.H. Ezzat, A.T. Hasouna and W. Ali, "Friction coefficient of rough indoor flooring materials," JKAU: Eng. Sci., 19(2), pp. 53-70, 2008.
A novel intelligent and agile warehouse system for energy meter storage
  • liu