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Abstract

Purpose of the article: The productivity outcomes from the proper implementation of participatory ergonomic interventions in the industrial developing countries (IDCs) are important to have management support. However, the role of awareness promotion in engaged groups of intervention has been overlooked. This paper, explains the health effects of some ergonomic interventions including nutrition awareness, training, and workstation redesign on the labor productivity indices of an industry using participatory ergonomics. Material and methods: The study design was a semi-experimental study. After the field study, the proper model of participatory ergonomic was presented to implement the interventions. The International Labour Organization (ILO) checkpoint, Quick Exposure Check (QEC) checklist, Nordic questionnaire were applied to assess ergonomic risk factors. Labor productivity was measured using some indicators of health and production. Statistical tests including paired sample T-test were done to data analysis using SPSS version 22.0. Results and Conclusion: The ergonomic interventions with focus on awareness promotion was resulted in the positive outcomes (P-value <0.05) including; decrease of blood pressure (equally 3.1%), improvement in optimum monthly performance of labors, better QEC number, and also time saving about 18.93% in doing tasks. Awareness promotion and productivity outcomes were found to be important in management commitment and support to persuade participatory ergonomic interventions.

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Using panel data from a developing country on individuals aged 16 to 59 who reported their monthly wages, we estimated a relationship between health (nutrition) measures (i.e. height and BMI) and wages (which proxies productivity/growth). We controlled for endogeneity of BMI and found heterogeneous returns to different human capital indicators. Our findings indicate that productivity is positively and significantly affected by education, height and BMI. The return to BMI is important both at the lower and upper end of the wage distribution for men while women at the upper end of the distribution suffer a wage penalty due to BMI. Height has been a significant factor affecting men’s productivity but not women. The results in general support the high-nutrition and high- productivity equilibrium story. Returns to schooling showed a declining trend as we move from lower to higher quantiles for both sub-samples. This might suggest that schooling is more beneficial for the less able. In addition, the returns to schooling of women are higher than men. The results have important implications for policy making in the form of nutrition interventions and targeted education on women.
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An ergonomic study was conducted to improve the workstations for electrical tests in a printed circuit assembly (PCA) factory in an industrially developing country (IDC). Subjective assessment and direct observation methods were used on the operators to discover the problems in their workstations. The problems found were: (i) poor workstation design, (ii) mix-up of tested and untested boards, (iii) missing or incorrect test steps, and (iv) unclear pass/fail colour inspection criteria. Ergonomic interventions implemented were: (i) an improved workstation with space for resting arms and the oscilloscope and computer keyboards within easy reach of the operators; (ii) clear segregation of tested and untested boards to prevent mix-up; (iii) retraining of operators by more qualified trainers; and (iv) reference colour samples for more effective recognition of different colours in the projection screen. The results were average savings in yearly rejection cost (of US574,560),reductioninrejectionrate,increaseinmonthlyrevenue,improvementsinproductivity,quality,operatorsworkingconditionsandoccupationalhealthandsafety(OHS)andenhancementincustomerssatisfaction.ThecostoftheinterventionswaslessthanUS574,560), reduction in rejection rate, increase in monthly revenue, improvements in productivity, quality, operators’ working conditions and occupational health and safety (OHS) and enhancement in customers’ satisfaction. The cost of the interventions was less than US1100. The interventions implemented were simple and inexpensive but resulted in many benefits.Relevance to industryThe study will be beneficial, if repeated in other PCA or electronic factories in IDCs, in terms of improvements in quality, productivity and OHS of the workers, as most of them have similar manufacturing processes and equipment and poor awareness in ergonomics.
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A participatory ergonomics program was designed and implemented to control and reduce workers' compensation costs within an automobile products manufacturing company. Pareto analysis identified a substantial number of musculoskeletal disorders (MSD) associated with manual, machine sewing of canvas automobile accessory products. This case study will discuss the elements of the participatory ergonomics program, describe its implementation, highlight intervention measures, and present program results. Specifically, during the period of 1993 to 1996, the participatory ergonomics program played a significant part in reducing the number of MSD claims by approximately 85%, and contributed to an overall reduction in workers' compensation incurred loss costs by approximately 42%.
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We assess the costs and consequences of a participatory ergonomics process at a Canadian car parts manufacturer from the perspective of the firm. Regression modeling was used with interrupted time series data to assess the impact of the process on several health measures. Consequences were kept in natural units for cost-effectiveness analysis, and translated into monetary units for cost-benefit analysis. The duration of disability insurance claims and the number of denied workers' compensation claims was significantly reduced. The cost-effectiveness ratio is 12.06perdisabilitydayaverted.Thenetpresentvalueis12.06 per disability day averted. The net present value is 244,416 for a 23-month period with a benefit-to-cost ratio of 10.6, suggesting that the process was worth undertaking (monetary units in 2001 Canadian dollars). Our findings emphasize the importance of considering a range of outcomes when evaluating an occupational health and safety intervention. Participatory ergonomics process can be cost-effective for a firm.
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A case study to illustrate the cost effectiveness of ergonomic redesign of electronic motherboard was presented. The factory was running at a loss due to the high costs of rejects and poor quality and productivity. Subjective assessments and direct observations were made on the factory. Investigation revealed that due to motherboard design errors, the machine had difficulty in placing integrated circuits onto the pads, the operators had much difficulty in manual soldering certain components and much unproductive manual cleaning (MC) was required. Consequently, there were high rejects and occupational health and safety (OHS) problems, such as, boredom and work discomfort. Also, much labour and machine costs were spent on repairs. The motherboard was redesigned to correct the design errors, to allow more components to be machine soldered and to reduce MC. This eliminated rejects, reduced repairs, saved US dollars 581495/year and improved operators' OHS. The customer also saved US dollars 142105/year on loss of business.
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Managers Usually can justify financially supporting a proposed ergonomics project only when it is supported by a sound cost-benefit analysis. The factors to consider and sources of information for calculating the costs and benefits of proposed ergonomic projects are described. Based upon his experience and review of numerous ergonomics projects, the common characteristics of successful ergonomics interventions gleaned by the author Lire described and then illustrated by actual documented cases. (C) 2003 Published by Elsevier Ltd.
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Recent experiences in using participatory methods for ergonomic workplace improvement are reviewed to know how these methods can be effective in different settings. The review covered participatory programmes for managers and workers in small enterprises, home workers, construction workers and farmers in Asian countries. To meet diversifying ergonomic needs, participatory steps reviewed are found to usually follow a good-practice approach easily adjustable according to local needs. These steps are found to usually focus on low-cost improvements. They can thus lead to concrete results particularly by addressing multiple technical areas together. Typical areas include materials handling, workstation design, physical environment and work organization. Further, the review confirms that the participatory methods are always modified according to each local situation. This is done by developing a group-work toolkit comprising action checklists and illustrated manuals and by building a support network of trained trainers. It is suggested that participatory methods taking a good-practice approach by multi-area low-cost improvements through the group use of locally adjusted toolkits are effective for improving small-scale workplaces including those in developing countries.
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Several companies have developed their own company-specific models for ergonomic improvements. This study aims to describe and identify factors supporting and hindering the implementation and application of one such corporate model for ergonomic assessment and improvement. The model has been developed by Volvo Car Corporation and implemented at an assembly plant in Göteborg, Sweden. The model is unique as it is intended to be used by production engineers and safety representatives in cooperation. The process for assessment of musculoskeletal risks is standardised and participatory, which also supports identification of solutions. Interviews, questionnaires, observation and document studies were used to evaluate the use of the model. The model was found to improve participation and collaboration among stakeholders; provide a more effective ergonomic improvement process; visually represent the ergonomics situation in the company; and give legitimacy to and awareness of ergonomics. However, the model was found to be rather resource demanding and dependent on support from management and unions. In particular, a substantial training programme and regular use of the model are needed.
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The objective of this study was to conduct a systematic review of the literature on the effectiveness of participatory ergonomic (PE) interventions for improving workers' health. The search strategy targeted six electronic databases and identified 442 potential articles. Each article was examined by pairs of reviewers for relevance (assessed a participative ergonomic workplace intervention, with at least one health outcome, published in English in peer reviewed literature). Twenty-three articles met relevance criteria and were then appraised for methodological strength. Using a best evidence synthesis approach, 12 studies that were rated as 'medium' or higher provided partial to moderate evidence that PE interventions have a positive impact on: musculoskeletal symptoms, reducing injuries and workers' compensation claims, and a reduction in lost days from work or sickness absence. However, the magnitude of the effect requires more precise definition.
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