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Date of publication xxxx 00, 0000, date of current version xxxx 00, 0000.
Digital Object Identifier 10.1109/ACCESS.2017.Doi Number
A Comprehensive Review on Structural
Topologies, Power Levels, Energy Storage
Systems, and Standards for Electric Vehicle
Charging Stations and their Impacts on Grid
Mohd Rizwan Khalid1, Member, IEEE, Irfan A. Khan2, Senior Member, IEEE, Salman
Hameed1, Member, IEEE, M. S. Jamil Asghar1, Member, IEEE, Jong-Suk Ro3
1Department of Electrical Engineering, Aligarh Muslim University, Aligarh-202002, INDIA
2Department of Electrical and Computer Engineering, Texas A&M University, Galveston, USA
3School of Electrical and Electronics Engineering, Chung-Ang University, Dongjak-gu, Seoul, 06974, Republic of Korea
3Department of Intelligent Energy and Industry, Chung-Ang University, Dongjak-gu, Seoul, 06974, Republic of Korea
Contact address of corresponding author (Corresponding author) Jong-Suk Ro is with School of Electrical and Electronics Engineering and Department of
Intelligent Energy and Industry, Chung-Ang University, Building 310, Room 633, Dongjak-gu, Seoul, 06974, Republic of Korea (Zip Code: 06974 or 156-
756) (phone: +82-2-820-5557; e-mail: jongsukro@gmail.com)
1. This work was supported by the Human Resources Development (No.20184030202070) of the Korea Institute of Energy Technology Evaluation and
Planning (KETEP) grant funded by the Korea government Ministry of Trade, Industry and Energy.
2. This research was supported by Basic Science Research Program through the National Research Foundation of Korea funded by the Ministry of
Education (2016R1D1A1B01008058)
ABSTRACT The penetration of electric vehicles (EVs) in the transportation sector is increasing but
conventional internal combustion engine (ICE) based vehicles dominates. To accelerate the adoption of
EVs and to achieve sustainable transportation, the bottlenecks need to be elevated that mainly include the
high cost EVs, range anxiety, lack of EV charging infrastructure, and the pollution of the grid due to EV
chargers. The high cost of EVs is due to costly energy storage systems (ESS) with high energy density.
This paper provides a comprehensive review of EV technology that mainly includes electric vehicle supply
equipment (EVSE), ESS, and EV chargers. A detailed discussion is presented on the state-of-the-art of EV
chargers that include on-/off-board chargers. Different topologies are discussed with low-/high-frequency
transformers. The different available power levels for charging are discussed. To reduce the range anxiety
the EV chargers based on inductive power transfer (IPT) are discussed. The last part of the paper focuses
on the negative impact of EV chargers along with the remedies that can be adopted. The international
standards decided by different institutions and adopted universally are discussed in the latter part of this
paper and finally, this paper concludes with the near to future advancement in EV technology.
INDEX TERMS Charge depletion, Charge sustaining, electric vehicle, Internal combustion engine, Power
factor, Power quality
I. INTRODUCTION
The economic and social development depends mainly on
the existing transportation sector in the country [1]. At
present, internal combustion engine (ICE) based vehicles
have domination in this sector. The tailpipe emissions and
exhaust from these directly affect the climate and the
pollutants aids in reducing the air quality which has adverse
results on human health and the ecosystem [2], [3]. The
transportation sector is responsible for about 24% of the
total CO2 that results from the combustion of fossil fuel [4].
Figure 1 shows the sector-wise emission of CO2from the
combustion of fuel and is likely to increase with
urbanization, industrialization, and with an increase in the
number of vehicles, in the coming future [5]. To reduce the
aforementioned concerns, there is a need to find an
alternative for the transportation sector.
The inclusion of electric vehicles (EVs) in the transportation
sector is the bright option for reducing tailpipe emissions that
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VOLUME XX, 2017 1
can improve the air quality and therefore reduce the adverse
effects of ICE-based vehicles [1]. Moreover, EVs are
comparatively efficient, have better performance, and have a
lower driving cost per mile, as compared to ICE-based
vehicles. The electric motor that drives EVs utilizes 80-85%
of the total energy that is supplied through the batteries
compared to 12-30% that the ICE-based vehicles utilize [6].
Further, the tank-to-wheel efficiency of EVs is higher than
that of the ICE-based vehicle, as shown in Figure 2.
Figure 1: Sector-wise C02 emission from fuel combustion [5].
H2gas
H2liquid
Fuel cell
Power
electronics
converter
Motor Transmission
Battery
Petrol/Diesel
tank
Petrol/Diesel
engine
Gearbox/
Transmission
Internal combustion engine based
vehicle
Electric vehicle
Wheel
100%
98%
50% 95% 80% 92%
80%
99%
100 % 45%
Figure 2: Efficiencies of different vehicles.
On 5th December 2015, 195 countries participated in Paris
Climate Conference and adopted the first ever universally
and legally adopted agreement on climate change [7]. In the
conference, amid growing concerns on climate change were
addressed and the governmental policies to endorse the use
of electricity in the transportation sector were proposed.
Presently, the transportation sector contributes to 24% of
the total CO2 emitted by mankind and this figure is going to
increase at an alarming rate with an increase in urbanization
and industrialization [4].
Shifting from petroleum or fossil fuel-based
transportation to an electricity-based transportation system
has evolved an idea of EVs that are powered through an on-
board energy storage system (ESS) and the latter is being
powered by electricity. The battery storage must be capable
of supplying the energy demands of the EV. Recent
research and advancements in technology over the last
couple of years have suggested the use of Li-ion batteries in
EVs [8], [9]. Despite improvements in Li-ion batteries, the
energy density is 200 300 Wh/kg which is much low in
comparison to petroleum (13,000 Wh/Kg). Due to this, the
driving range of an EV is limited in one complete charge of
having no charge and also unable to charge at the desired
moment [6].
Another bottleneck in the wide adoption of EVs is the
lack of proper EV charging infrastructure that can replace
and compete with the existing refueling stations [10], [11].
In addition to this, the deployed charging infrastructure
must avoid the deleterious harmonic effects on the electric
utility distribution system [12], [13]. Therefore, the
development of the EV charging infrastructure parallel to
the existing refueling station with minimal impact on the
existing electric utility distribution system is urgently
required particularly in the regions where long driving is
required (highways). Moreover, the developed EV charging
infrastructure must incorporate the industry standards,
available technology along with the government policies
[14].
The EV charging infrastructure is mainly categorized
into two categories, (a) inductive power transfer (IPT) or
wireless power transfer (WPT) and (b) conductive power
transfer. Both have their own merits and demerits over each
other. Further, these are subdivided into on-board and off-
board charging infrastructures [15], [16]. In on-board EV
charging infrastructure the EV charger circuitry is placed
inside the EV along with the ESS, while, in off-board EV
charging infrastructure, the charging circuitry is not an
integral part of the EV.
The main idea of this paper is to develop the off-board
charging infrastructure that can be deployed similar to the
refueling stations and can elevate the bottleneck in the vast
adoption of EVs due to the lack of availability of proper EV
charging infrastructure. Moreover, the developed EV
charging infrastructure is reliable; robust; modular in
nature; cost comparative and satisfies IEEE 519-2014
power quality (PQ) standards.
Further, this paper provides an introduction to different
types of EVs that are available commercially and discusses
the technology for the ESS. The in-depth review on the
electric vehicle supply equipment (EVSE) which includes
mainly EV charging cords, residential and public charging
stands, plugs, power outlets with different recommended
power levels by the society of automotive engineers (SAE)
is presented. In the latter part of this paper, a
comprehensive state-of-the-art review of the available
topologies for the EV charging stations is presented along
with their negative impacts on the electric utility
distribution system. Finally, the technical codes and
standards for safety and isolation conclude this paper.
II. Classification of EVs
Based on the combination of electrical and fuel energy that
drives them EVs are broadly classified into three main
categories [17].
Electricity
and heat
production
43%
Other
energy
industry own
use
5%
Manuf.
industries
and
construction
19% Transport
24% Residential
6%
Commercial
and public
services
3%
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VOLUME XX, 2017 1
A. Battery Electric Vehicle (BEV)
A battery electric vehicle (BEV) is based only on an
electric motor and ESS and does not need the support of
traditional ICE. They are plugged into an electrical supply
to recharge their ESS (batteries) when they are exhausted.
BEVs can also recharge their batteries through the
electric motor to assist in slowing down the vehicle and to
recover the energy which is usually converted to heat
energy by the brakes [18].
Some commercially available BEVs are Tesla Model
S, Nissan Leaf, BMW i3, Mitsubishi iMiEV, Smart EV,
Ford Focus EV, etc. The main advantages of BEVs are:
Zero tailpipe emissions.
No need for gas or oil refueling.
Easy to be charged at home.
Fast and smooth acceleration.
Overall low cost of operation.
Apart from the advantages, some disadvantages are:
Shorter drive range as compared to ICE-based vehicles.
Expensive than ICE-based vehicles, however, the
payback period from fuel savings is only about 2-3
years.
B. Plug-in Hybrid Electric Vehicle (PHEV)
The plug-in hybrid electric vehicle (PHEV) uses an electric
motor and ESS along with the ICE. The feature of having
ICE in PHEV makes it a more suitable and promising
option for long-distance journeys. The operation of PHEV
is divided mainly into two modes; namely, charge depleting
(CD) mode and charge sustaining (CS) mode. In CD mode,
PHEV disables its ICE and draws vehicle driving energy
entirely from the battery until it reaches a threshold state-
of-charge (SOC), where SOC is a quantity that measures
the percentage of remaining charge in the battery. Upon
reaching the minimum SOC, PHEVs switch their operation
to CS mode and the IC engine provides energy to drive the
vehicle as well as to maintain battery charge above but near
to the minimum SOC. For better fuel efficiency, a third
mode, called charge blended (CB) mode has been
introduced, in which electric motor and IC engine are
optimally and dynamically employed during a drive cycle
so that they are able to operate longer using the most
efficient settings while achieving an overall reduction in the
emissions [19]. Commonly available PHEVs are BMW i3,
BMW i8, Cadillac ELR, GM Chevy Volt, Porsche SE, Ford
Fusion Energi, Ford Cmax Energi, Toyota Prius Plugin.
The advantages of PHEVs are:
Long driving range.
Low fuel consumption than conventional ICE-based
vehicles.
Low emission of pollutants in the environment.
Some disadvantages of PHEVs are:
Environmental pollution is not eliminated.
Expensive to operate as compared to BEVs.
C. Hybrid Electric Vehicle (HEV)
Hybrid electric vehicles (HEVs) have two driving systems,
ICE with a fuel tank and an electric motor with an ESS.
Both, ICE and the electric motor drive the vehicle at the
same time. However, HEVs do not have the facility of
charging from the utility grid, all their driving energy
comes from the fuel and the regenerative braking process in
the vehicle [20], [21]. Some commonly available HEVs are
Audi Q5 Hybrid, Acura ILX Hybrid, Cadillac Escalade
Hybrid, BMW Active Hybrid 3, BMW Active Hybrid 5,
BMW Active Hybrid 7, Honda Civic Hybrid, Honda CR-Z
Hybrid. Some advantages of HEVs are:
Longer driving range than BEVs.
Lower fuel consumption compared to ICE-based
vehicles.
Lower emissions than ICE-based engines.
Some disadvantages of HEVs are:
Zero tailpipe emission is not achieved.
The mechanism of operation is complex.
Expensive to operate as compared to BEVs.
Cheaper compared to ICE-based vehicles.
Figure 3 shows the architecture of BEVs, PHEVs, and
HEVs that explains the working mechanisms. It is
estimated that energy consumption per mile for all EVs lies
approximately in the range of (0.25 - 0.45) kWh/mile,
Table 1.
Battery Electric Motor
Fuel Tank
Internal
Combustion
Engine
(a)
Battery Electric Motor
(b)
Battery Regenerative
Braking
Fuel
Tank
Internal Combustion
Engine
Electric Motor
(c)
Figure 3: Architecture of (a) PHEVs. (b) BEVs. (c) HEVs.
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VOLUME XX, 2017 1
Table 1: EVs energy consumption [15].
III. Energy Storage System (ESS)
To make EVs suitable for long-distance journeys, the ESS
(batteries) in the EVs should meet criteria in terms of high
energy density for extending the driving range of EVs; high
power density for the fast acceleration of EVs; a large
number of life cycles; wide range of temperature in which
they can operate and low maintenance, the capability of
accepting high power repetitive charges from regenerative
braking operation [22].
The rate at which a battery is charged depends directly
on the internal DC resistance (DCR) of each cell, the
chemistry involved in it, and the charging techniques used to
charge the battery. In an ideal battery, the value DCR should
have a low value to achieve high efficiency with low heat
generation. Batteries used in EV applications require more
safety precautions because frequent fast charge/discharge
operations in EV battery leads to the generation of excessive
heat. There are several types of batteries that are
commercially available and currently used in various EVs
[23]. The different types of chemistries involved in the
batteries of EVs are discussed below.
A. Nickel-Metal Hydride (NiMH) Batteries
These batteries have high energy and power densities as
compared to conventional lead-acid batteries. However,
these batteries have poor performances at extremely high and
low temperatures and also require frequent maintenance. As
the EVs require high-capacity batteries with the capability of
many deep discharge cycles, these batteries are not suitable
for EV applications.
B. Nickel-Cadmium (NiCD) Batteries
Nickel-Cadmium (NiCD) batteries are suitable for deep
discharge cycle applications and have better performances at
high temperature operating conditions. However, NiCD
batteries have low energy density and contain an appreciable
amount of toxic metals which limits their use in EV
applications.
C. Lithium-ion (Li-ion) Batteries
Lithium-Ion (Li-ion); Lithium-Ion Polymer and Lithium-Iron
Phosphate batteries have high energy density and due to
which these are lighter in weight in comparison to other
batteries, this makes it most suitable for EVs applications.
Typically, lithium-ion batteries have four major
chemistries based on cathode materials, namely; cobalt,
manganese, nickel-cobalt-manganese, and phosphate
utilizing either carbon or graphite as an anode. Among these,
cobalt oxide which has the highest energy density (Wh/kg) is
found thermally unstable, and its internal resistance varies
considerably with time and depends on the energy output,
resulting in a reduced cycle life [24]. On the other hand,
manganese oxide has low cost, high energy density, and
safety but has limitations in terms of limited operating
temperature and low volumetric energy density [25].
New lithium-ion chemistry is iron-phosphate that
delivers high currents and offers a large number of life cycles
as compared to other available technologies. However, its
energy capacity is lower than other lithium chemistries, but
these batteries are capable of maintaining their nameplate
capacity longer than any other technology due to the low and
stable value of internal DC resistance. Table 2 compares the
performance parameters of different batteries [23].
IV. Charging Techniques of ESS
Charging of ESS depends on the rate of transfer of energy,
for EV owners it is desirable to utilize fast charging
techniques at high power levels to charge the EVs battery in
less time. The chemistry involved in a battery determines the
power level at which it can be charged [37].
Furthermore, the charging methods/techniques adopted are
also responsible for the fast charging of EVs. Several
charging techniques are discussed below:
A. Constant Current-Constant Voltage (CC-CV) Mode
Constant current-constant voltage (CC-CV) mode is the
conventional method of charging. The main idea of this
technique is to charge the EV battery a constant maximum
current (recommended by the manufacturer) up to some
threshold (cut-off) voltage and then the battery is charged at
this threshold voltage, till the battery starts charging at
around C/10 or less of the defined capacity. CC-CV charging
profile of a battery is shown in Figure 4(a) [37].
B. Multistage Constant Current-Constant Voltage (CC-
CV) Mode
Vehicle class Energy consumption per mile
(kWh/mile)
PHEV-30
(kWh)
PHEV-40
(kWh)
Compact sedan 0.26 7.8 10.4
Mid-size sedan 0.30 9.0 12.0
Mid-size SUV 0.38 11.4 15.2
Full-size SUV 0.46 13.8 18.4
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2 VOLUME XX, 2017
Table 2: Performance parameters of different EES [25]-[36]
Multistage constant current-constant voltage (MCC-CV)
mode is a modified CC-CV mode that increases the charge
acceptance rate of the battery. The basic principle is the same
as that of CC-CV mode with the exception that in CC-CV
mode only one constant current level is used till the threshold
voltage level, while in MCC-CV mode many current steps
are applied up to the threshold voltage, shown in Figure 4(b).
The above-stated charging methods are traditional and
have limitations in their capability to deliver high power due
to polarization. The new charging methods that reduce the
effect of polarization, and thus increase the charging
acceptance, are still being the active area for the researchers.
Discharging the battery at specific time intervals during
charging is one method to increase charge acceptance [38].
This method is applicable to both CC-CV and MCC-CV
modes in order to yield a superior result. An advanced way
of CC-CV mode with negative pulses is shown in Figure
4(c). Another approach discussed in [39] uses a variable
pulse charge strategy, in which optimal pulse charge
frequency is continuously calculated and optimized in order
to distribute the ions in electrolytes evenly. Between the
pulses, a variable rest period is given that neutralizes and
diffuses the ions. This rest period is predefined by the
maximum power point tracker (MPPT) to determine the
maximum current that can be given for a given SOC in real-
time. Typical characteristics of the variable frequency
associated with pulse charging are shown in Figure 4(d).
Incorporation of this method increases the charge acceptance
as compared to the conventional CC-CV and fixed frequency
pulse charging method.
V. Electric Vehicle Supply Equipment (EVSE)
The electric vehicle supply equipment (EVSE) provides
electric power to recharge the battery of EV. EVSE is
commonly known as EV charging stations or EV charging
points [16]. EVSE includes the electrical power conductors,
related equipment, software, and communications protocols
that deliver the electrical energy efficiently and safely from
the electric utility distribution system to the ESS of the EVs.
Figure 5 shows the block diagram of a charging pool that has
several EV charging stations. A charging pool contains
several charging stations, while a charging station contains
several charging points. Each charging point has several
connectors and per charging point not more than one
connector can be active at a time [40]. A photograph of a
typical charging pool is shown in Figure 6 [16].
V
ICC
CV
(a)
V
I
MCC CV
(b)
Time (s)
(c)
Time (s)
ICC
CV
(d)
Figure 4: Traditional and advanced charg ing techniques.
Charging Pool
Connector
Connector
Connector
Connector
Charging Point
Figure 5: Block diagram of charging pool.
Type Energy Efficiency (%) Energy Density
(Wh/Kg)
Power Density
(W/Kg)
Life Cycles
(cycles)
Self-Discharge
Pb-Acid 70 - 80 20 35 25 200 2000 Low
Ni-Cd 60 90 40 60 140 180 500 2000 Low
Ni-MH 50 80 60 - 80 220 <3000 High
Li-ion 70 85 100 200 360 500 2000 Medium
Li-polymer 70 200 250 - 1000 >1200 Medium
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2 VOLUME XX, 2017
Figure 6: Photograph of a typical charging pool.
A. Charging Pool
A charging pool consists of single/multiple charging stations
and the parking bays, shown in Figure 6. The charging pool
is operated by one charge point operator (CPO) and a global
positioning system (GPS) coordinates at a location. The
tools, and the features that represent a charging infrastructure
on a map.
B. Charging Station
A Charging Station is a physical structure having one or
more charging points that share a common user identification
interface (UII). Some charging stations have radio-frequency
identification (RFID) readers, displays, and LEDs, while
displays, etc.
C. Charging Point
The electric energy is delivered to the EV through the
charging point. A charging point has one or many connectors
to accommodate different types of connectors (discussed
latter). As shown in Figure 6, only one connector is used at a
time.
D. Connectors
The connector is a physical interface between EV and its
charging station that provides electricity for the charging
purpose, as shown in Figure 6. Different types of connectors
are discussed and explained in the latter part of this paper.
VI. Classification of EV Chargers
Charging of EV requires either single-phase or three-phase
chargers with unidirectional or bidirectional power flow
capabilities [16], [41]-[43]. EV chargers are classified into
conductive and inductive chargers. Conductive charging
technology is well developed while inductive charging
technology remains the hot topic for researchers.
A. Conductive Charging
Conductive charging involves direct metal-to-metal
contact between the utility grid and the EV to transfer the
power. This method of charging is found to be highly
efficient and robust. Conductive chargers are classified as
on-board and off-board charging infrastructures. On-board
chargers are integrated with the EV, due to constraints on
weight, space, size, and cost power level of these types of
chargers are limited [44]-[45]. On the other hand, off-board
EV chargers have no constraints on their size, weight, and
space since they are not an integral part of EV and are
installed in public parking bays like those of hospitals,
shopping malls, and universities. Figure 7 shows the block
diagram that highlights the difference between on-board and
off-board chargers. On-board chargers are generally used for
slow charging purposes while off-board chargers are
intended for fast charging.
B. Inductive Charging
Inductive or wireless chargers work on the principle of IPT,
i.e. mutual induction to transfer power from the utility grid to
the EV. It requires no physical contact between the utility
grid and EV. Moreover, they may or may not require
isolation transformers for safety purpose, thus it has reduced
size as compared to the conductive chargers [46]. However,
inductive chargers are comparatively less efficient due to
misalignment between the power transferring coils. Inductive
chargers are classified into three categories, a) static
inductive chargers, b) dynamic inductive chargers, and c)
quasi-dynamic inductive chargers [47]-[50], confer Figure 8.
Figure 9 shows the schematic of static and roadbed inductive
chargers for charging EVs wirelessly. Static inductive
chargers have two coils; one is installed in the charger, i.e.
outside the EV while the other coil is an integral part of the
EV. To achieve high efficiency both coils are aligned
properly. Roadbed inductive charging has the ability to
charge the EV when it is in motion. In this charging method,
special charging tracks are laid on the roads (usually
highways) that are capable of charging the EV and reduce
the range anxiety and capacity of ESS. In quasi-dynamic
inductive charging, the EV is charged whenever it stops for a
small interval, like on traffic signals.
Distribution
System
Operator
Protection
Unit
EMI
Filter
PF
Corrector
DC-DC
Converter
Protection
Unit Battery
Pack
BMS Voltage/Curren
t
Protection
Unit Battery
Pack
BMS
Voltage/Current
DC-DC
Converter
PFC
EMI
Filter
400 VDC
Protection
Unit
EV Charging System
(On-Board Charger) Status/SOC
1-Phase/3-Phase Supply
AC Level-II
Power Flow
Signal Flow
1-Phase/3-Phase Supply
DC Fast Charger Requirements
Off-Board Charger
DC Fast Charger
SOC
Figure 7: On-board and Off-board conductive charging infrastructures.
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2 VOLUME XX, 2017
Inductive Chargers
Static Inductive
Chargers
Quasi-Dynamic
Inductive Chargers
Dynamic Inductive
Chargers
Figure 8: Classification of inductive chargers.
Off-Board Infrastructure On-Board Infrastructure
Charge port
(Secondary transducer)
Paddle
(Primary Transducer)
(a)
LC
LC
LC
LC
Pickup
Inductance
M
Track Inductance
Track Distance
High Frequency AC
Source (20kHz)
Pickup
Compensator
Track
Compensator
(b)
Figure 9: Schematic of (a) stationary inductive charging and (b) roadbed
inductive charging.
C. Unidirectional and Bidirectional Chargers
Between EV and the utility grid, two possible types of power
flow are shown in Figure 10. EVs with unidirectional
chargers charge the EV but do not inject the energy of EV
into the utility grid. These chargers generally have a diode
bridge rectifier (DBR) along with filter and dc-dc converters.
Nowadays these converters are realized as a single-stage that
limits size, weight, cost, and losses [51]. High-frequency
isolation transformers are employed to get the isolation
during charging of EV [57]. Simple control of the
unidirectional chargers makes them an easy option for a
utility to manage a fleet of EVs [42]. Chargers having active
front ends have the ability to provide reactive power support
through the current phase angle control without discharging
the battery. With increased penetration of EVs in the utility
grid and active charging current control, unidirectional
chargers seem to be a promising solution to meet most utility
objectives while avoiding the cost, safety, and performance
concerns that are associated with the bidirectional chargers
[58], [59].
On the other hand, a bidirectional charger has two power
stages; one is an active grid-connected bidirectional ac dc
converter that endorses unity power factor (PF), and the
second is a bidirectional dc-dc converter that regulates the
charging current [52], [57]. These chargers utilize both
isolated and non-isolated circuit configurations. When
charging the EV, they must draw sinusoidal current from the
utility grid with a defined phase angle to control real and
reactive power. While in discharge mode, the charger must
be capable of returning the power to the grid with the
required PF [60], [61].
Figure 11 shows the classification of unidirectional and
bidirectional chargers. Among these single-phase chargers
are used for slow charging purposes while three-phase
chargers are utilized in fast charging of EVs. Isolated
chargers include diode bridge rectifiers (DBR) along with
Flyback/ Forward/ Push-pull/ SEPIC/ CUK/ Multilevel
circuit configurations, while non-isolated chargers include
DBR along with Buck/ Boost/ Buck-Boost circuit
configurations.
Filter
Unidirectional Power Flow
Bidirectional Power Flow
Figure 10: Unidirectional and bidirectional charger topology.
Chargers
Unidirectional
Chargers
Bidirectional
Chargers
Single-phase
Isolated/Non-isolated
Chargers
Three-phase
Isolated/Non-
isolatedChargers
Single-phase
Isolated/Non-
isolatedChargers
Three-phase
Isolated/Non-
isolatedChargers
Figure 11: Classification of inductive chargers.
VII. Charging Power Levels of EV
Charging power levels of EVs reflect power, charging
duration, cost, location, equipment, and its effect on the
utility grid. Deployment of charging infrastructure and EVSE
is a complex aspect due to many issues that need to be
resolved: charging time, demand policies, standardization of
policies for charging stations, and regulatory procedures.
Availability of proper charging infrastructure may reduce on-
board ESS requirements and costs drastically.
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As mentioned earlier, the charging cord, charging stand
(residential or public), attachment plugs, power outlets, EV
connectors, and protection equipment are major components
of EVSE. These are categorized in two configurations: one
as a specialized cord set, and the other as a wall or pedestal
mounted box. However, the specific configurations vary with
location and country depending on utility supply voltage,
frequency, grid connection, and transmission standards [62].
According to the electric power research institute (EPRI),
most EVs are likely to charge at home during the night. For
this reason, level-1 and level-2 charging seem to be the
primary option. Table 3 summarizes the power levels for EV
charging.
A. Level-1 Charging
Level-1 charging is categorized as slow charging. In the
U.S., level-1 uses a 120 V/15 A standard single-phase
grounded outlet, such as a NEMA 5-15R. The connection
uses a standard J1772 connector into the EV as an ac port,
shown in Figure 12 [64]. For domestic and commercial sites,
no additional infrastructure is required. A cheaper charging
rate is available during off-load periods, likely to be
available at night.
combo connector.
Level-1 charging is generally provided by the on-board
chargers, up to a power level of 1.9kW through 120V single-
phase AC supply. The acceptable charging current range is
15-20Amps. Depending on the ESS type and its capacity,
level-1 charging usually takes about 3-20 hours to fully
recharge the EV. As the standard electrical outlets are
available almost everywhere and the charging time is long,
the level-1 charging is particularly suitable for overnight
charging which usually takes place at homes or in the
parking bays of the large residential buildings. Chargers
supporting this level of charging are usually on-board
chargers.
B. Level-2 Charging
Level-2 charging is the primary method of charging in public
and private facilities. The chargers of this category can be
on-board type to reduce power electronics. Existing level-2
chargers offer charging in the range of 208V or 240V (max
80 A, 19.2 kW). It requires dedicated equipment and
installation for their deployment at the domestic and
commercial level, EVs such as Tesla have the on-board
power electronics and need only the outlet. Most U.S. homes
have a 240V supply available and level-2 chargers charge the
EV battery during the night. EV owners have an interest in
level-2 chargers owing to their short charging time and
standardized charger-to-vehicle connection. Installation cost
of level-2 charger is around $1000 to $3000 [66]. The new
standard has an SAE J1772 [64] ac charge connector on top
and a two-pin dc connector below and is intended to enable
either ac or dc fast charging via a single connection (confer
Figure 12).
C. Level-3 Charging
Level-3 is the future and has the ability to elevate the range
anxiety and ESS of EVs. This offers commercial fast
charging that charges the EV in less than an hour. These
chargers are installed along the highway sides parallel to the
refueling stations. Level-3 chargers are usually off-board
chargers and operate on 480V or higher three-phase supply.
The connection to the vehicle may be direct dc. The dc plug
intended for charging is shown in Figure 12. CHAdeMO, a
Japanese protocol has gained international recognition for
fast charging [67]. Cost of level-3 chargers ranges between
$30,000 to $160,000 [68]. According to the SAE J1772
standard, level-1 and level-2 EVSE must be on-board, while
level-3 EVSE must be off-board (located outside the EV).
Generally, commercial EV charging stations are level-2 or 3
to enable fast charging.
A low-power charger has the added advantage of having
minimum negative impacts on the utility grid during peak
load periods. While, on the other hand, high power (level-3)
chargers increase the demand and acts as an overload on the
local distribution system, mainly during peak load periods.
The various negative impacts of level-2 and 3 chargers are
increased losses in distribution transformers, frequency
deviation, voltage deviation, harmonic distortion, peak
demand, and thermal loading of the distribution and
transmission system, mainly transformers. The degradation
can be reduced significantly by opting for chargers with high
PQ and deploying them with smart charging schemes [69].
The charging characteristics and infrastructure aspects for a
few EVs are summarized in Table 4.
VIII. State-of-the-Art of EV Chargers
This section focuses mainly on the topologies for on-board
and off-board EV chargers. The ac-dc converter at the front-
end is the key component of the EV charger. Various
topologies and control techniques have been developed for
PF correction applications [70]. The single-phase active PF
correction technique is categorized as a single-stage and two-
stage approach. A single-stage approach is suitable for low-
power applications and has a low-frequency ripple in the
output current. In addition, galvanic isolation for safety
reasons is difficult. Thus, a two-stage approach is a proper
choice for the EV chargers. Figure 13 shows the conductive
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Table 3: Charging power levels [62]
Table 4: Charging Characteristics and infrastructures of PHEVs and EVs
and inductive charging methods. As discussed earlier, the
conductive chargers have a wired connection between the
utility grid and power electronics interface (PEI) for charging
and usually have a PF corrector, ac-dc rectifier followed by a
dc-dc converter to regulate the charging. Contrary to this,
inductive or wireless charging does not use a wired
connection and the different power conversion stages are
magnetically coupled. Depending on the location, EV
chargers are classified as on-board and off-board chargers.
The on-board charger resides on the EV and consists of
mainly two power conversion stages, namely: (a) ac-dc
converter to rectify utility single-/three-phase supply, and (b)
dc-dc converter for regulating charging current. Off-board
chargers fast and high-power chargers that are installed
outside the EV. To reduce the size, weight, cost, and volume
of on-board chargers, researchers have proposed the
integration of chargers with the bidirectional dc-dc converter
of EV that is used in the propelling unit. Thus, in this way
a single-stage converter is used for charging, motoring, and
regenerative braking. Furthermore, integrated on-board EV
chargers taking advantage of the motor windings and
propulsion inverter have been proposed. The on-board and
off-board charger topologies are mainly determined by the
structure of the ac-dc converters and dc-dc converters. In this
section various ac-dc and dc-dc converters presently used are
presented.
Power Level
Type
Charger
Location
Usage Supply Interface Power Level Charging Time Vehicle Technology
Level-1
120 VAC
(U.S.)
230 VAC
(E.U.)
On-Board
1-Phase Domestic Convenience outlet 1.4kW (12 A)
1.9kW (20A)
4-11 hours
11-36 hours
PHEVs (5-15kWh)
EVs (16-50kWh)
Level-2
240 VAC
(U.S.)
400 VAC
(E.U.)
On-Board
1-/3-Phase
Private
and
Public
Dedicated EVSE
4kW (17A)
8kW (32A)
19.2kW (80A)
1-4 hours
2-6 hours
2-3 hours
PHEVs (5-15kWh)
EVs (16-30kWh)
EVs (3-50kWh)
Level-3
(208-600
VAC or
VDC)
Off-Board
3-Phase
Commercial parallel
to refueling stations Dedicated EVSE 50kW
100kW
0.4-1 hours
0.2-0.5 hours EVs (20-50kWh)
Vehicle Name and
Type
Battery
Capacity
Connector Type Level-1 Charging
Level-2 Charging Level-3/ DC fast Charging
Demand Charge
Time
Demand Charge
Time
Demand Charge
Time
Toyota Prius
PHEV
4.4 kWh SAE J1772 1.4 kW
(120V)
3 hours 3.8 kW
(240V)
2.5 hours NA NA
Chevrolet Volt PHEV 16 kWh SAE J1772 0.96-1.4 kW 5-8 hours
3.8 kW 2-3 hours NA NA
Tesla Roadster EV 53 kWh SAE J1772 1.8 kW 30+
hours
9.6-16.8
kW
4-12 hours
NA NA
Nissan Leaf EV 24 kWh SAE J1772 1.8 kW 12-16
hours
3.3 kW 6-8 hours 50+kW 15-30
minutes
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Grid AC-DC
Conversion Stage
L1
L3
L2
N
DC-DC
Conversion Stage
Transmission
Starter and
Generator IC Engine
Electric Motor Motor Inverter
Bidirectional DC-
DC Converter ESS/ Battery
Grid AC-DC-AC
Conversion Stage
L1
L3
L2
N
Resonant Tank Magnetic Coupling Resonant Tank AC-DC Conversion
Stage
Conductive Charging
Inductive Charging
Electric Vehicle
Clutch
Figure 13: Power conversion stages of EV chargers.
A. PF Corrector ac-dc Converter Topologies
The ac-dc converter at the front-end of the EV charger
converts the single-/three-phase utility supply to dc power
and feeds to an intermediate dc link and also works as a PF
corrector. Cost, robustness, PF, efficiency, control
complexity, and total harmonic distortion (THD) in input line
current drawn from the utility supply are the major factors
that decide the selection of ac-dc converter for rectification
and PF correction process. Boost type configurations and
their derived variants are commonly used [71], [72]. The
conventional boost ac-dc converter operating in continuous
conduction mode (CCM) is the simplest ac-dc converter that
has simple control and implementation. However, high
conduction losses are the main limitations of this converter
that is due to the current flowing through three
semiconductor devices. The high-frequency (HF) operation
poses an additional concern of the diode recovery losses.
This requires the use of Schottky or SiC diodes, which
increases the overall cost of the converter.
Symmetrical and asymmetrical bridgeless boost converters
show improved efficiency over the conventional boost type ac-
dc converter due to the reduced conducting power electronics
devices; however, the issue of high diode reverse recovery
losses remains [71]. Interleaving of two boost ac-dc converters
doubles the switching frequency, thus the size of the filter and
magnetic circuit reduces and energy density is improved. To
increase the efficiency and to minimize the reverse recovery
losses the soft switching technique seems to be promising [73].
The other variations of boost type circuit configurations are the
half-bridge and full-bridge boost ac-dc converters. Although
half-bridge configuration has the ability to achieve voltage
doubling, they are comparatively costlier due to the
requirement of higher voltage rating power electronics
devices. On the other hand, the full-bridge boost ac-dc
converter alleviates the issue of capacitor imbalance at the
expense of increased power semiconductor devices, cost, and
control complexity. For higher voltages (more than 400V), the
three-level ac-dc boost converters are preferred.
B. Isolated dc-dc Converter Topologies
The main objective of the dc-dc converter is to adjust the
output of the front-end ac-dc converter and to charge the EV
in desired mode (CC or CV). The most common dc-dc
converter topologies include voltage-fed bridges; current-fed
bridges; appropriate combinations of these; and resonant
converters [74], [75]. The voltage- and current-fed full-
bridge converter (VCFFB) is the widely used circuit
configuration for charging an EV. Usually, zero voltage
switching (ZVS) is achieved at the current-fed converters
side, while zero current switching (ZCS) is achieved for the
voltage-fed converters. Dual active full bridges (DAFBs)
with voltage-fed bridges on both primary and secondary
sides are also widely employed. In DAFB configuration the
active switch count and device stress is reduced in
comparison to VCFFB.
C. Two-Stage On-Board EV Chargers
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This section focuses on the on-board EV chargers that utilize
the earlier mentioned rectifiers and dc-dc converters. The EV
chargers consist of a current shaping stage that minimizes the
THD in the input line current and achieves the unity PF
followed by an isolated dc-dc converter for regulating the
charging current. Figure 14, shows a 3.3 kW two-stage EV
charger based on an interleaved ac-dc boost PF corrector
followed by an isolated full-bridge dc-dc converter [76],
[77]. The interleaved PF corrector is realized like two
conventional boost converters working in continuous
conduction mode (CCM), with each working at half of the
full power. The interleaved structure has the ability to reduce
the conduction losses, output capacitor ripples, and size of
the filter circuit because devices are paralleled. The dc-dc
converter at the second stage is implemented by using the
full-bridge topology. In this, switches T3 and T4 are turned on
at a fixed duty cycle of 50%, and T1 and T2 are pulse width
modulated (PWM) on the trailing edge.
T
1T
2
T
4
T
3
L
R
D
R1 D
R2
D
R3 D
R4
D
o
C
C
C
co
D
3D
4
D
1
D
2
V
in
L
B1
L
B2
D
B1
D
B2C
o1
T
B2
T
B1
Figure 14: Interleaved boost PF corrector followed by the full-bridge dc-dc
converter.
For the 0.75 turn-ratio of the transformer, 400 V is obtained
at full load. The reported THD in input line current is less
than 5% and a high PF of 0.99 is achieved. The peak
efficiency reported was 93.6% at the switching frequency at
70 kHz in the front-end and 200 kHz in the dc-dc converter.
The weight and volume of the charger are 6.2 kg and 5.5 L,
respectively.
One major drawback of a conventional two-stage
charger is the bulky dc-link capacitor and this needs to be
reduced to increase the power density and to reduce the cost
and the weight of the EV charger. To mitigate this problem a
full-bridge LLC resonant converter with a boost PF corrector
is reported in [78], shown in Figure 15. At the rated power of
3 kW, the efficiency of 93.6% is achieved with a high PF of
0.996.
Figure 16 shows an on-board charger using an HF
resonant converter with a boost converter for regulating the
charging of EV [79]. The experimental results showed an
efficiency of 92.5% at switching frequencies of 90 and 45
kHz for the resonant converter and the boost converter,
respectively.
Another EV charger topology proposed in [80] is shown in
Figure 17. It constitutes a PF corrector boost converter and a
series resonant-loaded full-bridge dc-dc converter. The
experimental result confirms efficiency of 93% with a high
PF of 0.995. From the aforementioned on-board chargers, it
is inferred that size, weight, and volume have a vital role in
their selection.
T1T2
T4
T3
T7
C
link
D
3
D
4
D
1
D
2
V
in
T5T6
T8
Tb
LbD
b
C
in
Figure 15: Resonant converter followed b y boost PF corrector.
T
1T
2
T
4
T
3
T
7
C
link
D
3D
4
D
1D
2
V
in
T
5T
6
T
8
T
b
L
bD
b
Figure 16: Full-bridge LLC resonant converter and synchronous rectifier
followed by boost PF corrector.
T
1T
2
T
4
T
3
L
R
D
1D
2
D
3D
4
C
co
D
3D
4
D
1D
2
V
in
L
pfc
C
in
D
C
DC
T
o
L
m
C
r
L
in L
in
L
in
Figure 17: Boost PF corrector followed by a series-loaded resonant
converter.
D. Integrated On-Board EV Chargers
Integrated EV chargers combine the charging stage with the
bidirectional dc-dc converter that is used in EV to interface
the ESS and inverter (confer Figure 13). In this way number
of power electronics components is reduced and in turn, the
size, weight, and cost of the EV charger are reduced.
Integrated on-board EV chargers offer the advantage of
having a single converter with one inductor for all operation
modes, i.e. charging, driving, and braking. With these EV
chargers, it is possible to charge the EV only when it is at
rest. In [81], a single-stage converter is proposed that
integrates the PEI, as illustrated in Figure 18. The proposed
EV charger is a non-isolated buck-boost active rectifier with
a common inductor which is shared with a bidirectional dc-
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dc converter of the EV. The charger has a wide range of
input voltage and has the ability to assure unity PF while
being operated in a buck mode (bridge-T1-D5) and in a boost
mode (bridge-T2-D6). It steps up (T4-T2-D8-T5) the input
voltage during driving and steps down (T6-D9-D6-T3-D5)
during the regenerative braking.
D3
D1
Vin
D2
D4
T1
D5
L1
D7
T2
D6
T4
D8
D9T6
T5
T3
C1
C2
+
_
VHV
Figure 18: Buck-boost diode rectifier integrated with the dc-dc converter.
The drawback of this charger is that the ESS (battery) draws
an oscillating charging current. Moreover, the charger draws
input line current at high THD in absence of an input filter
and therefore reduces the overall efficiency.
To attain low THD in input line current, a solution is
proposed in [82], as shown in Figure 19. It constitutes a
three-level ac-dc converter at the front-end interfaced with a
dc-dc converter. It draws input line current at a low THD of
2.99% at an expense of a high number of power electronic
active switches. Another solution proposed in [83] is shown
in Figure 20, it constitutes a direct ac-dc converter with
bidirectional switches. It has the ability to inject power back
to the grid in addition to driving, braking, and charging the
EV with a common transfer inductor in all the modes. In
comparison to the charger proposed in [82], it has higher
complexity at an expense of V2G mode.
V
in
T
5
T
2
T
1
T
3
T
4
T
6
C
1
C
2
V
HV
T
7
T
8
S
1
S
2
L
2
T
11
T
10
T
9
C
3
Figure 19: Three-level ac-dc front-end converter integrated with dc-dc
converter.
V
in
T
1
T
3
T
9
+
_
V
HV
T
2
T
4
L
1
T
5
T
7
T
8
T
6
Figure 20: Buck/boost bridgeless bidirectional ac-dc converter integrated
with dc-dc converter.
Figure 21 shows an EV charger proposed in [84] with a
reduced number of active/passive components. The THD in
the input line current obtained is low due to the line filters.
An EV integrated charger discussed in [85] utilizes the
-ac converter for charging. In this
EV charger, the existing components of the drivetrain are
reconfigured with minimum additional components to enable
the charging. The PEI of the drivetrain is designed for high
power ratings, thus these chargers have the flexibility of
charging the EV from both single-/three-phase supplies.
These chargers also offer the advantage of reduced weight
and volume as the need for additional elements is elevated.
In [86], two solutions for integrating the drivetrain
components for EV charging are proposed. The first solution,
as shown in Figure 22 utilizes the motor inverter as an EV
charger and an additional diode rectifier with an inductor.
The motor windings in this EV charger are star-connected.
The second solution is shown in Figure 23, which utilizes
motor inverter and delta-wound motor windings, along with
an additional diode bridge rectifier for EV charging. The
advantages of these configurations include component
reduction, and no need for relay circuits for transition
between EV charging and propulsion.
D3
D1
Vin
D2
D4
L1
T1
T4
T2
C1
C2
+
_
VHV
Figure 21: Buck-boost bridgeless direct ac/dc bidirectional converter
integrated with dc/dc converter.
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T5
T2
T1T3
T4T6
EMI
Filter Vin
Motor
Windings
C1L1
Figure 22: Integrated EV charger utilizing motor inverter and star-
connected windings with an additional diode bridge rectifier.
T5
T2
T1T3
T4T6
EMI
Filter Vin
Motor
Windings
C1
Figure 23: Integrated EV charger utilizing motor inverter and delta
connected motor windings with an additional diode bridge rectifier.
T5
T2
T1T3
T4T6
Vin
Motor
Windings
C1
T11
T9
T10 T12
T7
T8
EMI
Filter
Figure 24: Integrated EV charger accessing neutral points of motor
windings in a two-wheel drive.
In [87], another solution based on the combination of
motor driver/charger is proposed, as shown in Figure 24.
This EV charger is for single-phase charging, where the ac
supply is connected to the two neutral points of the motor
windings (one neutral for each winding). In comparison to
the earlier proposed solutions, this EV charger eliminates the
requirement of a diode bridge rectifier and draws input line
current at low THD. Another solution reported in [88] for
single-phase EV charging is shown in Figure 25. The charger
constitutes three contactors to select the mode of operation.
For driving, contactor K3 is closed and K1, K2 is open, while
during EV charging states of the contactors are reversed.
During EV charging (K2 and K1 closed) the leakage
inductances of the motor windings act as inductors for the
boost converter and two legs of an inverter (T1 and T2 and T3
and T4) are controlled by pulse width modulation (PWM).
The input line current is drawn at high PF with low THD.
T5
T2
T1T3
T4T6
EMI
Filter Vin
Motor
Windings
C1
K1
K2
K3
Contractors
Figure 25: Integrated EV charger with motor windings and inverter
working as a single-phase boost ac-dc converter.
T5
T2
T1T3
T4T6
Vin
C1
T7
T8
Motor-1 Motor-2
Switch
Motor-3
Motor-4
Figure 26: Integrated EV charger accessing the neutral points of motor
windings in a four-wheel drive.
T5
T2
T1T3
T4T6Vin
Motor
Windings
C1
LA,B,C
L1
C2
Figure 27: Integrated EV charger incorporating motor windings as three -
phase boost dc-dc converter.
In [89], a four-wheel drivetrain is proposed for EV
charging. Here, every wheel of EV is controlled directly by
an individual three-phase inverter. In this study, the neutral
point of the windings in all four motors is accessed and the
ac input source is connected to the neutral points of two of
these motors. By, incorporating an external selector switch,
the neutral points of the remaining two motor windings are
connected to the battery during EV charging, as shown in
Figure 26. Another integrated EV charger is proposed in
[90], here the diode bridge rectifier and line filters are
connected to the neutral point of motor winding via a
mechanical switch, shown in Figure 27. After rectification,
the three-phase inverter and the motor windings act as an
interleaved boost converter. Since all the motor windings are
utilized together, the current stress at the active switches is
low.
Since accessing the midpoints of motor windings is a
tedious task and requires a specially designed electric
machine, the aforementioned solutions still require reliability
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enhancements and tests before their widespread adoption and
deployment.
Step-Down
Low Frequency
Transformer
ac-dc
Conversion
Stage
dc-dc
Conversion
Stage
ESS
(EV Battery)
ac-dc
Conversion
Stage
dc-dc
Conversion
Stage
ESS
(EV Battery)
Low Voltage ac Grid
Three-Phase Utility Grid
(a)
Step-Down
Low Frequency
Transformer
ac-dc
Conversion
Stage
dc-dc
Conversion
Stage
ESS
(EV Battery)
Low Voltage ac Grid
Three-Phase Utility Grid
dc-dc
Conversion
Stage
ESS
(EV Battery)
Common dc Bus
(b)
Figure 28: Off-board EV charger configurations with common (a) ac link,
and (b) dc link.
E. Off-Board EV Chargers
For fast high power EV charging, on-board EV chargers are
not feasible due to their increased component cost, size,
weight, and volume. As an alternative solution for fast
charging, the chargers are located outside the EV and are not
an integral part of an EV. In off-board charging stations, each
charging unit shares either a common ac link or a common
dc link, shown in Figure 28. The size of off-board EV
chargers is reduced by incorporating high-frequency
transformers instead of low-frequency transformers that are
bulky, shown in Figure 29. The high-frequency transformer
is utilized as a solid-state transformer (SST) for the dc-dc
conversion stage of the EV charger.
Tesla EV charger is based on this configuration and
constitutes 12 paralleled modules [91]. Table 5 summarizes
specifications of various commercially available EV chargers
based on the aforementioned configuration [14], [91].
The standardized protocols have been developed for off-
board EV chargers by the governing bodies that are
summarized in Table 6. The IEC 62196-3 standard [92]
defines four EV coupler configurations for charging; (a)
configuration-AA, which is proposed and implemented by
CHAdeMO association; (b) configuration-BB, commonly
known as GB/T and used in China only; (c) configuration-
EE, Type-1 combined charging system (CCS) used by North
America; and (d) configuration FF, Type-2 CCS adopted by
Europe and Australia. There is a patented configuration
developed by Tesla and is used exclusively for Tesla EVs.
The ratings of charger and cables decide the limits on the
power to be delivered to the EV in addition to the charge
acceptance ability of ESS. Currently, CHAdeMO supports
the highest power capacity, confer Table 6. For fast charging,
cables with large diameters are needed to avoid overloading
and heating, the approximate weight of the charging cable is
9 kg for a 50 kW charger [93]. In [94], a solution is proposed
to reduce the size and weight of the charger cable without
affecting the power level. Authors have suggested increasing
the voltage limit at which the power is transferred, it reduces
the charging current, and correspondingly the diameter, size,
and weight are also reduced. Cable liquid cooling is another
solution that effectively reduces the thermal stress of the EV
charging cable and thus the target of low weight cable is
achieved. The off-board EV charging stations are categorized
as the ac-connected chargers and dc-connected chargers
based on the common ac link and dc link, respectively,
shown in Figure 28. The ac-connected chargers have a step
low-frequency transformer between the utility and a common
three-phase ac link operating at 250 480 V line-to-line RMS
voltage. The common ac link powers each charger at the
station, and each charger has a separate ac-dc power
conversion stage for controlled charging. This approach
increases the power conversion stages between the utility and
the dc link.
ac-dc
Conversion Stage
Three-Phase Utility Grid
dc-ac
Conversion stage
High-Frequency
Transformer
ac-dc
Conversion Stage EV Batter
y
Isolated dc-dc Converter
Figure 29: Off-board EV charger with solid-state transformer.
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Table 5: Specifications of off-board EV chargers
Table 6: Standards for off-board dc-fast EV chargers
Standard CHAdeMO
IEEE 2030.1.1
IEC 62196-3
(Configuration AA)
GB/T
GB/T 20234.3
IEC 2196-3
(Configuration BB)
CCS Type 1
SAE J1772
IEC 62196-3
(Configuration EE)
CCS Type 2
IEC 62196-3
(Configuration FF)
Tesla
Coupler
Inlet
Maximum
Voltage
1000 V 1000 V 600 V 1000 V 410 V
Maximum
Current
400 A 250 A 200 A 200 A 330 A
Available
Power
400 kW 120 kW 150 kW 175 kW 135 kW
Manufacturer ABB Tritium PHIHONG TESLA EVTEC ABB
Model Tera 53 Veefil-RT Integrated Type Supercharger espresso&charge Terra HP
Power 50 kW 50 kW 120 kW 135 kW 150 kW 350 kW
Supported
Protocols
CCS Type-1
CHAdeMO- 1.0
CCS Type 1&2
CHAdeMO- 1.0
GB/T Supercharger SAE Combo-1
CHAdeMO 1.0
SAE Combo-1
CHAdeMO 1.2
Input Voltage 480 Vac 380-480 Vac
600-900 Vac
380 Vac ± 15%
480 Vac ± 15%
380-480 Vac 400 Vac ± 10% 400 Vac ± 10%
Output Voltage 200-500 V
50-500 V
200-500 V
50-500 V
200-750 V 50-410 V 170-500 V 150-920 V
Output Current 120 A 125 A 240 A 330 A 300 A 375 A
Volume/Power
(L/kW)
15.16 9.90 4.92 7.75 10.54 5.41
Weight/Power
(K/kW)
8.0 3.3 2.0 4.44 2.66 3.82
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Moreover, the overall complexity and the cost of the charger
are increased due to the higher number of power conversion
stages. The advantages of adopting the ac link base EV
charging station include the availability and maturity in the ac-
dc and dc-ac power conversion technology, availability of the
ac protective devices, and switchgear [95]-[98]. For the dc-
connected chargers, a central front-end ac-dc converter
rectifies grid power and feds to dc link (confer Figure 28). Due
to the presence of a common dc link, distributed energy
resources (DER) and renewable energy resources (RES) can
be interfaced easily in an efficient way. The central front-end
constitutes a low-frequency transformer followed by an ac-dc
conversion stage or an SST (confer Figure 28). The voltage at
the dc link is 1000 V to accommodate the wide EV battery
range (400-800 V). Each charger is interfaced between the dc
link and a dc-dc converter for EV charging and the need for an
individual ac-dc converter is elevated. Compared to ac-
connected chargers, dc-connected chargers have higher
efficiency due to the reduced number of power conversion
stages. The advantages of the dc-connected charger include
load diversification resulting from varying EV battery
capacities; the absence of reactive power in the dc systems,
and the opportunity of utilizing partial power converters to
interface dc link and the [99] [102]. The partial power
converters process only a portion of power that is delivered to
EV and thus cost and ratings of the converter are reduced
while efficiency is increased. Despite the aforementioned
advantages, the hurdles in the dc-connected chargers are the
undeveloped technology of adequate dc protection and
metering system [103]. Also, there is a lack of established
standards for protection in the dc-connected chargers due to
complex grounding configuration, fault type, component
specification, system topology [104]. For bidirectional
chargers, this issue is more pronounced because they are more
sensitive to disturbances and becomes unstable in absence of
fast fault clearance. In [105], [106], protection strategies are
presented base on coordination between different protective
devices and loop-type, respectively. The commonly used ac-dc
converters at the front-end are shown in Figure 30 and their
specifications are summarized in Table 7. These converters are
unidirectional or bidirectional in nature and incorporate input
line filters for power conditioning [107]-[112].
LCL Input Filter
ac-dc Conversion St age
(a)
LCL Input Filter
ac-dc ConversionStage
(b)
LCL Input Filter
ac-dc Conversion Stage
(c)
LC Input Filter
ac-dc Conversion Stage
(d)
Figure 30: Configurations of ac-dc front-end converters (a) three-phase
PWM rectifier, (b) neutral point clamp rectifier, (c) vienna rectifier, and (d)
three-phase buck.
The dc-dc converters at the latter stage may be isolated or
non-isolated, depending on the presence of a low-frequency
transformer in the front-stage. If isolation is not provided at
the front-end then non-isolated dc-dc converters are utilized,
else the isolated dc-dc converters with a high-frequency
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Table 7: Comparison of front-end ac-dc converters
transformer are utilized. Figure 31 and Figure 32, show non-
isolated and isolated converters, respectively, for controlled
charging of EV and their comparison are summarized in
Table 8 [113]-[151].
(a)
(b)
(c)
(d)
(e)
Figure 31: Nonisolated dc-dc converters (a) boost converter, (b)
interleaved boost converter (c) three-level boost converter (unidirectional)
(d) three-level boost converter (bidire ctional), and (e) three-level flying
capacitor converter.
Converter configuration Switches THD (%) PF Range
Active Passive
Three-phase PWM converter 6 0 Low Wide
NPC Convereter 12 6 < 1 Wide
Vienna Converter 6 6 <1 Limited
Three-phae buck converter 6 6 Low Limited
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(a)
(b)
(c)
(d)
Figure 32: Isolated dc-dc converters (a) phase shift full-bridge converter, (b) LLC
converter, (c) dual active bridge converter, and (d) CLLC converter.
IX. Impact of EV chargers on Utility
The increased deployment of EV chargers increases the load
on utility. For poorly maintained utility, this issue is more
pronounced. This section explores the impact of EV chargers
on various parts of the utility grid and the initiatives are
discussed to reduce them.
A. Impact of RES
Incorporating RES in the utility grid is one of the challenges
due to their intermittency. The evolution of power
electronics-based converters and high-density ESS have
elevated the issues of intermittency and hurdles in interfacing
the EV chargers. A solution to reduce the dispatchability of
wind energy resources is discussed in [152]. The idea is to
control the supply and demand balance of utility during EV
charging and discharging. A study in [153] suggested
maintaining constant power at the feeder that feeds EV
chargers and RES. In [154], an islanded grid operation is
discussed for EV charging and a case study confirmed its
effectiveness with the integration of RES. Study in [155]-
[157] has successfully shown the incorporation of solar
energy for EV charging. A detailed analysis is also presented
to demonstrate the design of solar based EV charging station.
The aforementioned studies show that the incorporation of
RES in the utility grid enhances the grid in terms of power
quality without any negative impact on it.
B. Impact on Grid Stability
The EV load on the grid may raise the problems of stability
in grid utility. Many distribution systems work on the verge
of instability even without the EV load, thus stability analysis
is a must before connecting EV chargers as load. Stability
analysis on IEEE 3-bus test system is performed for
determining the stability of the grid, with and without the EV
charger load [158]. The study confirmed that the EV charger
load reduces the stability of the grid. In another study, the
EV chargers were modeled as a constant power and a
constant impedance load for the stability analysis and the
results show that the constant power model of the EV charger
lowers the grid stability [159], [160]. The incorporation of
EV chargers in V2G mode enhances the grid stability and
even the owners of EVs are able to earn during peak load
periods on the grid [161]-[163].
C. Impact on Supply-Demand Balance of Grid
A study in the city of Australia was carried out to evaluate
the effect of uncontrolled EV charging. For this, all EVs in
the city were considered and results from the study proved
that uncontrolled EV charging increases the load on the grid
and this can lead to total blackout if uncontrolled charging is
carried out during peak load periods [164], [165]. Thus, the
idea of coordinated charging was proposed to avoid
blackouts during peak load periods on the grid. Another
study performed in the city of the United Kingdom showed
that increased penetration of EV charging load by 10%
caused an 18% hike in the demand from utility grid [166],
[167]. To meet the supply-demand balance it is necessary to
integrate the RES in the charging station and utilize the smart
charging techniques that include coordinated charging [168]-
[172].
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Table 8: Comparison of dc-dc converters
D. Impact on Grid Assets
The main grid components that are affected by EV load,
include transformers, transmission lines, and switchgear
protective devices. These components deteriorate their life
due to thermal overloading [173], [174]. A study in [175]
based on EV chargers installed in the parking area, showed
that there is a need to install new transformers to cope with
the required power demand without exceeding the thermal
limit and reducing the life of transformers. Another study
performed in [176] with different levels of EV penetration
shows the trend of system overloading. This study helps
decide the EV charger locations and further modifications in
the utility system. The study performed in [177] shows that
the Ontario grid is adequate to absorb the EV load
penetration till the end of 2025 without any modifications.
EV load penetration significantly reduces the performance of
the transformer and when a fleet of EVs is charged at night
then the oil-cooled transformers are highly affected and
degraded since transformers are loaded more than their
specified average load [178], [179]. In [180] a study
performed shows that excessive overloading due to EV
charger load leads to insulation failure in the transformer,
however, a controlled EV charging may even derate it [181].
Thus, there is a need for reinforcement in the present grid
structure and research is required to incorporate the smart
charging with the V2G facility such that the negative impact
of charging on grid assets may be reduced or elevated [182]-
[183].
E. Impact on Grid Voltage
This section deals with how the grid voltage is affected as the
penetration of EV chargers is increased. A study performed
in [184] shows 12.7%-43.3% voltage deviation as the
penetration of EV chargers is increased from 20% to 80%.
Penetration of single-phase EV chargers also leads to poor
PF and unbalancing in the grid. 1%-2% penetration of EV
chargers shows the voltage sag [185]. In [186], a study is
performed with 50% to 100% penetration of EV chargers and
the results show that even a level-1 charging is capable to
cause voltage deviations from the normal specified values.
Thus, the EV charger penetration limits must be decided
beforehand and these must be followed to avoid voltage
problems.
F. Impact on Grid Current Harmonics
The non-linear power electronics involved in the EV
chargers are responsible for injecting the current harmonics
into the grid. The amount of THD in the line current drawn
by the EV charger depends directly on the circuit topology of
the charger [187]. Usually, odd harmonics dominate and
contribute to THD in the input line current. Usually, EV
chargers have input line filters before the front-end rectifier
to smooth out the input current so that the harmonics injected
in current are reduced [188]. To reduce the current
harmonics, EV chargers involve high-frequency PWM or
modified PWM techniques, also matrix converters are
involved for multi-phase EV chargers. These high-frequency
converters reduce THD in current but increase the charger
circuit complexity [189], [190]. Active power conditioning
circuits along with the active filters are used for harmonic
reduction. The increased harmonics content in input line
current directly affects the PF which in turn increases the
RMS value of line current and deteriorates the different
assets of the grid (transformer). Thus, the modern EV
chargers deployed at the charging station draw current with
low THD and high PF [191]-[192].
Non-Isolated
Converter
Switches
Advantages Disadvantages
Active Passive
Boost converter 2 0 Simple control Limited voltage & current capability
Interleaved boost converter 6 0 Simple control, modular, high
voltage, and current capability
Limited voltage capability
Three-level boost converter 4 0 Small charging current ripples Non-modular
Flying capacitor converter 4 0 Modular &
Stable operation
Limited protection
Isolated
Phasde shifted full-bridge 4 4 Simple control, Low efficiency
LLC converter 4 4 Soft switching, high PF Low efficiency, complex control
Dual active bridge converter 8 0 Wide output voltage range Soft switching not possible, low
efficiency
CLLC converter 8 0 High PF Complex control
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G. Impact on Grid Losses
The losses in the grid due to EV chargers are because of
increased RMS current which in turn increases the I2R losses,
where I is the RMS value of current drawn and R is the
equivalent resistance of the grid [165]-[167]. The increased
losses in the grid are also responsible for deteriorating the
life span of grid components. These losses are increased by
40% during the off-peak charging period, while 62% during
the peak period. To reduce these losses the EV charger must
draw the input line current with lower harmonic content and
at a high power factor.
H. Initiatives to Reduce Grid Impact
To reduce the negative impact of EV chargers, various
measures are proposed and are discussed in the literature.
The EV chargers do not overload the grid if it is connected in
a well-planned coordinated way [193]. The losses in the grid
can be minimized by incorporating the smart metering
system to maintain the supply and demand balance [194],
[195]. For reduction of current harmonics in the line current
drawn by the EV chargers, the proposed methods include the
deployment of EV chargers with input line filters for power
conditioning, adopting advanced PWM techniques for
reducing lower order harmonics, and avoiding common
mode current to reduce electromagnetic interference (EMI)
[195]. Usage of RES also reduces the negative impacts of EV
chargers on the grid.
X. International Standards for EV Chargers
The international standards are developed by a team of
experts and are adopted universally. For deployment of EV
chargers successfully various international standards are
developed and published. These are well developed to fulfill
the safety issues, reliability, and interoperability issues of the
EV industry [196]. Various industries that utilize these
standards include EV manufacturers, ESS manufacturers,
utility companies, EV charger manufacturers, code officials,
EV charger safety equipment manufacturers, and insurance
companies.
Different EV charging standards [196]-[204] in the
literature that is utilized are discussed as follows-
A. Society For Automobile Engineers (SAE)
J1772: EV conductive connector/charging method.
J2894: Issues of power quality.
J2836/2847/2931: Communication purposes.
J1773: Inductive coupled charging.
J2293: For energy transfer systems to find the
requirements for EVs.
B. National Fire Protection Association (NFPA)
NFPA 70: Safety management.
NEC 625/626: Charging systems for EVs.
NFPA 70E: For safety.
NFPA 70B: Maintenance of electrical equipment.
C. Institute of Electrical and Electronics Engineers
(IEEE)
IEEE 2030.1.1: Quick DC charging for EVs.
IEEE P2690: Charging network management,
Vehicle authorization.
IEEE P1809: Electric transportation guide.
IEEE 1547: Interconnecting electric system with
distributed resources/Tie Grid.
IEEE 1901: Provide data rate while vehicles are
charged overnight.
IEEE P2030: Interoperability of smart grid.
IEEE 519-2014: Power quality standards.
D. International Electromechanical Commission (IEC)
IEC-1000-3-6: Issues of power quality.
IEC TC 69: Regarding infrastructure of charging
and safety requirements.
IEC TC 64: Electrical installation, electric shock
protection.
IEC TC 21: Regarding battery management.
E. Underwriters Laboratories (UL) Inc.
UL 2231: Safety Purposes.
UL 2594/2251,2201: EVSE.
F. International Organization for Standardization
ISO 6469-1:2009: Used for on-board rechargeable
energy storage systems.
ISO/CD 6469-3.3: Safety specifications.
G. Japan Electric Vehicle Association
JEVS C601: EVs charging plugs.
JEVS D701: Batteries.
JEVS G101-109: Fast Charging.
H. Isolation and Technical Safety Standards
SAE J-2929: This standard is related to the safety of
the propulsion battery system.
SAE J-2910: This standard deals with the electrical
safety of buses and test for hybrid electric trucks.
SAE J-2344: Defines rules for EV's safety.
SAE J-2464: Standard defines the safety rules for
recharge energy storage systems (RESS).
ISO 6469-1:2009 (IEC): Standard is related to
electrically road vehicles, on-board RESS, inside
and outside protection of a person.
ISO 6469-2:2009 (IEC): Safe operation of EVs,
protect against inside failure.
ISO 6469-2:2001 (IEC): Electrical hazard
protection.
IEC TC 69/64: EVs infrastructure safety, electrical
installation, electric shock protection.
NFPA 70/70 E: Standards related to workplace
safety, charging system safety, branch circuit
protection.
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UL 2202: Standard is related to the protection of the
charging system.
UL 2231: This standard deals with the protection of
the supply circuits.
UL 225a: It provides rules of protection regarding
couplers, plugs, and receptacles.
DIN V VDE 0510-11: Provides safety regulations
for battery installation and secondary batteries.
XI. Near to Future Advancements in EV Technology
Since EVs are supposed to take the place of conventional
vehicles, the development in technology is growing every
day. At present, there are lots of EV charger manufacturers
and these are being even deployed in most of the developed
and developing countries. However, research is going on
towards further improvement and currently, researchers are
more focused towards:
1) Development of robust and cost-effective off-board and
on-board EV chargers with improved power quality at
grid and EV side.
2) Development of high-voltage (1100 V DC) off-board
chargers to reduce the overall footprint of the charging
station.
3) Development of on-board charger with the minimum
requirement of additional PEI.
4) New and optimized design of power pads for efficient
WPT.
5) Optimized planning of EV charging such that the grid
stability is improved and the EV owner can earn by
selling its extra energy either to utility (V2G operation)
or to other EV owners (V2V operation).
6) Usage of wide band-gap power semiconductor devices
such as silicon carbide (SiC) and gallium nitride (GaN).
Key features of these devices are high efficiency, high
power density, and low thermal stress.
7) Development of ESS with high energy density, low cost,
volume, and weight.
XII. Conclusion
This paper describes the need for EVs in the transportation
sector and provides a comprehensive review of different
components of EV technology. EVSE is mentioned along
with the different ESS for EVs. The detailed classification of
EVs is mentioned that include BEVs, PHEVs, and BEVs.
Different on-board and off-board chargers are discussed with
low-/high-frequency transformers in the front-stage and end-
stage, respectively. It is shown that the on-board chargers are
integrated with EVs and are usually low power chargers that
take a long time to fully charge the EVs. While off-board
chargers are high-power chargers that are deployed outside
the EVs and take less than an hour to charge the EV. The
different charging standards, CHAdeMO, GB/T, and CCS
are discussed along with their specifications and connectors.
The concept of IPT for charging the EV while moving is
explained. Furthermore, the negative impacts of EV chargers
on the grid are mentioned along with the remedial solutions.
Different international standards for EV technology are
mentioned that need to be followed universally for the
successful penetration of EVs in the transportation sector.
Finally, the future trends and research areas have been
highlighted that need to be worked on.
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