Article

Common-Mode Voltage Mitigation of Dual T-type Inverter Drives using Fast MPC Approach

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Abstract

This paper proposes an intensive study for common-mode voltage (CMV) elimination/reduction in a five-level dual T-type multilevel converter (5LDT-MLC) drive. An advanced and fast model predictive control (MPC) approach is developed for CMV reduction (CMVR) and CMV elimination (CMVE) based on preselection of the switching states (SS). In addition, the proposed approach considers the torque control and the capacitor balancing of the proposed drive as essential aspects of MLC drives. A detailed study for the impact of the converter SS on the CMV is presented. The main features of the proposed MPC approach are reducing the complexity of the cost-function, the tuning burden of the weighting factors, and the computation time by more than 80% compared to conventional MPC techniques. A hardware implementation based on Silicon Carbide (SiC) T-type MLC is built. The experimental results demonstrate the effectiveness of the proposed MPC approach to mitigate/eliminate the CMV along with achieving the torque command and balancing the DC link capacitors. Unlike conventional CMVR techniques, the proposed approach reduces the CMV by 75% of its normal values without jeopardizing the harmonic contents, drive efficiency, and flux as well as torque ripples.

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... However, too many unique possibilities still exist and must be examined continuously. A fast MPC (FMPC) for multi-level T-type converter was proposed in [23] based on the predefined selection of the switching states. This method succeeded to reduce the computation load about 80% without affecting the response of the controlled converter. ...
... Case Study 3: Experimental-Based Computational Load Comparison: To show the advantages of the proposed IMPC in terms of computational load, the classical MPC, FMPS [23], and IMPC (proposed) are implemented on STM32H745 microcontroller to capture the required com- putational time for controlling the most common multi-level topologies. ...
... As this experiment aims solely to compute the processing time for classical MPC, FMPS [23], and IMPC, only the control loops were implemented with constant states measurements without using physical multi-level converters. ...
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... In order to eliminate the differential term of state variables in (25), the estimation value of the equivalent load currentî o is defined as follows: ...
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flying-capacitor modular multilevel converter (FC-MMC) overcomes the zero/low-fundamental-frequency operation issues of conventional MMC without injecting common-mode voltage (CMV). However, FC-MMC suffers from high current stress due to the large amplitude of inner high-frequency current. The square-wave design for the inner high-frequency components could effectively reduce the current stress, but the per-phase LC circuit (formed by arm inductor and flying-capacitor) challenges the square-wave current control. This paper investigates the equivalent LC circuit in FC-MMC, and proposes a control method to improve the performance of inner current control. Accordingly, the desired square wave is achieved for inner high-frequency current. The current stresses on semiconductor switches and flying capacitor are reduced by around 25% and 45% respectively. Simulation and experimental results prove the effectiveness of the proposal.
Article
This paper proposes a high efficiency single-phase T-type BCM microinverter. The conventional full-bridge BCM microinverter has achieved ZVS soft switching and thereby improved the efficiency, but it suffers from high switching losses in light load conditions. The proposed T-type BCM microinverter reserves ZVS soft switching and uses multilevel technique to further decrease the switching losses. The BCM operation with multilevel technique will have too low switching frequency when the grid voltage approaches half of the DC link voltage. To solve this problem, this paper adopts a third operation mode for the T-type switching leg to maintain the switching frequency above a minimum value. The corresponding mode transitions are also detailed to ensure a smooth operation. Because of the turn-off delay of the freewheeling transistor, the actual lower current boundary deviates from the programmed one, which will distort output current. To address this issue, this paper also proposes a boundary compensation method. A prototype has been built for performance verification, which can test both full-bridge and T-type topology. Compared with the full-bridge BCM microinverter, the proposed T-type BCM microinverter has a higher efficiency over the whole load range.
Conference Paper
Predictive current control is the use of predictive model for controlling load current tracking reference value, which forecasts future current values based on the selection one of the 27 voltage vectors of T-type NPC inverter. The cost function will minimize tolerance between control and reference current and 2 capacitor voltage values. These distortions depend on system load parameter elements. However, they are not the constant in the real event, which vary with operational conditions causing the distortion in control. In this paper, the new inductance estimation method is applied to predict future inductance values on-line, future current values as well as voltage values of 2 capacitors in order to improve the current quality. The proposed method is introduced and compared with the conventional algorithm to express the advantage of new technique. Simulation results are obtained by PSIM software and experimental results verify the feasibility and effectiveness of the algorithm.
Article
Multilevel converter topologies for open-end stator winding medium-voltage (MV) induction motor drives have been researched from the last two decades. In this paper, a dual n -level modular multilevel converter (MMC) topology has been proposed for open-end stator winding MV induction motor drives. The control requirements of the proposed system are low device switching frequency, minimal harmonic distortion of machine stator currents, elimination of common-mode voltages in machine stator windings, and maintaining floating capacitor voltages around their nominal value. Based on these requirements, an emerging modulation technique for MV induction motor drives known as synchronous optimal pulsewidth modulation has been developed for the proposed dual nL-MMC topology. The laboratory measurements from a dual three-level MMC fed 1.5-kW open-end stator winding induction motor drive demonstrate the performance of proposed technique.
Book
Describes the general principles and current research into Model Predictive Control (MPC); the most up-to-date control method for power converters and drives. The book starts with an introduction to the subject before the first chapter on classical control methods for power converters and drives. This covers classical converter control methods and classical electrical drives control methods. The next chapter on Model predictive control first looks at predictive control methods for power converters and drives and presents the basic principles of MPC. It then looks at MPC for power electronics and drives. The third chapter is on predictive control applied to power converters. It discusses: control of a three-phase inverter; control of a neutral point clamped inverter; control of an active front end rectifier, and; control of a matrix converter. In the middle of the book there is Chapter four - Predictive control applied to motor drives. This section analyses predictive torque control of industrial machines and predictive control of permanent magnet synchronous motors. Design and implementation issues of model predictive control is the subject of the final chapter. The following topics are described in detail: cost function selection; weighting factors design; delay compensation; effect of model errors, and prediction of future references. While there are hundreds of books teaching control of electrical energy using pulse width modulation, this will be the very first book published in this new topic. Unique in presenting a completely new theoretic solution to control electric power in a simple way. Discusses the application of predictive control in motor drives, with several examples and case studies. Matlab is included on a complementary website so the reader can run their own simulations.
Article
This paper proposes a space-vector modulation (SVM) algorithm for a five-phase open-end winding motor drive system, fed by a dual nonsquare matrix converter (MC). The input to each of the MCs (MC-1 and MC-2) is a three-phase utility grid, and the output is a five-phase with variable voltage, variable frequency capability. The major contribution of this paper is the elimination of the detrimental common-mode voltage (CMV) that appears across the motor winding. In addition, the proposed SVM allows for a unity power factor at the input side, while boosting the output phase voltage by up to 150% of input. This paper presents a comprehensive analysis, to obtain the expression for the SVM modulating signals that are used to generate the switching pulses for the MC. To verify the idea, a modular, reconfigurable 5-kW MC prototype, feeding a five-phase induction motor is built. The control algorithm is implemented on a dSPACE-1006 platform. The test shows that the CMV is successfully eliminated from the motor winding. Other results (i.e., current and voltage waveforms) are also found to be in very close agreement with the theoretical prediction and MATLAB simulation.
Article
Exploiting the rich switching redundancies of the dual inverter, new hybrid pulsewidth-modulation (PWM) switching methods are proposed in this paper using the degree of freedom of operating the individual inverters independently, in addition to exercising the degree of freedom of controlling the switching action of the individual legs independently. Two voltage entities, namely, common-mode voltage (CMV) and differential-mode voltage are identified in the dual inverter, and all hybrid PWMs are envisaged aimed at reducing and also eliminating the CMV in it. The effects of such attempts on motor shaft voltage and also the motor bearing currents are presented in detail. Furthermore, bearing current profiles of an open-end winding induction motor are also presented with both conventional and hybrid PWMs proposed in this paper. Electric discharge machining discharge currents are completely eliminated with the use of all hybrid PWM methods proposed in this paper. In addition, implications of completely eliminating the CMV are also presented in this paper. All hybrid PWMs proposed in this paper are first simulated using MATLAB and are experimentally verified on a dual two-level inverter feeding a 1.1-kW 415-V 3-φ open-end winding induction motor drive.
Article
In this paper, the conventional I- and T-type three-level neutral-point-clamped (3L-NPC) inverter for low-voltage renewable energy systems is first investigated. Literature research shows that the T-type inverter improves I-type's insulated-gate bipolar transistor (IGBT) + IGBT current paths. However, the IGBT + diode paths are the same. The calculation in this paper further reveals that the IGBT + diode current paths dominate the conduction losses and even the whole semiconductor losses. Based on the aforementioned recognitions, a novel T-type inverter is presented as an alternative to be applied in the low-voltage renewable energy systems. In the proposed 3L-NPC, four CoolMosfets replace the IGBT + diode middle bidirectional switch. In the proposed topology, there is no diode involved in the current path supposing the unity power factor. In this way, the conduction loss is expected to be reduced compared with that from the conventional T-type 3L-NPC, particularly in the low and medium power ranges.
Book
The book develops a systematic approach to motor drives. While the emphasis is on practice; extensive modeling, simulation and analysis is developed to assist readers in their understanding of the subject matter from fundamental principles. Also, each motor drive is illustrated with an industrial application in detail at the end of chapters to enable readers to relate theory to practice.
Article
Open-end winding three-phase drive topologies have been extensively investigated in the last two decades. In the majority of cases supply of the inverters at the two sides of the winding is provided from isolated dc sources. Recently, studies related to multiphase open-end winding drives have also been conducted, using isolated dc sources at the two winding sides. This paper investigates for the first time a five-phase open-end winding configuration, which is obtained by connecting a two-level five-phase inverter at each side of the stator winding, with both inverters supplied from a common dc source. In such a configuration it is essential to eliminate the common-mode voltage (CMV) that is inevitably created by usual PWM techniques. Based on the vector space decomposition (VSD), the switching states that create zero CMV are identified and plotted. A space vector pattern with large redundancy of switching states is obtained. Suitable space vectors are then selected to realize the required voltage reference at the machine terminals with zero CMV. The large number of redundant states enables some freedom in the choice of switching states to impress these space vectors. Out of numerous possibilities, two particular switching sequences are chosen for further investigation. Both are implemented in an experimental setup, and the results are presented and discussed.
Article
The development of high-processing-capability microprocessors allows the implementation of new digital control methods for neutral-point-clamped (NPC) multilevel converter in power-electronic applications. This paper presents a new predictive digital control method for multilevel converters, called “fast predictive.” This method computes the optimal vector using the NPC three-phase multilevel dynamic model equations just once in each control cycle, while current predictive methods need 27 calculations. The closest vector to the optimal vector is found by minimizing the distance between each one of the 27 available vectors to the optimal vector. Space vector modulation could be also used. The obtained performance is similar to the predictive optimal control that uses the converter model to find all the 27 responses of the multilevel and then searches for the vector that minimizes control errors. Relative to predictive optimal control, the fast predictive improves digital processing speed by at least 150% in multilevel converters with 27 vectors. This speed improvement would allow multilevel converters with five or higher number of levels (125 instead of 27 vectors) to be controlled using the same sampling frequency of the three-level inverter. The fast-predictive controller is used in a multilevel rectifier with near-unity power factor to enforce the ac currents. Fast predictive control is also used in the rectifier dc voltage to reduce sensitivity of the dc voltage to dc load disturbances. The simulation and experimental results show that the fast-predictive controller is able to control the ac currents of a three-phase multilevel rectifier, achieving nearly 1.5% total harmonic distortion while balancing the capacitors' dc voltages. The use of predictive control to regulate the dc voltage shows an improvement of approximately 7% compared to a proportional-integral controller.
Conference Paper
In this paper two of the most extensively used high performance control strategies for electrical drives as Field Oriented Control (FOC) and Direct Torque Control (DTC) are compared to a new Predictive Torque Control method (PTC). Same commutation and sampling frequency are taken into account in order to compare these techniques. Preliminary results verify the excellent performance of the predictive strategy both in transient and steady state.
Article
This paper provides theoretical and experimental discussions on conducted electromagnetic interference (EMI) emissions from an inverter-driven motor rated at 400 V and 15 kW. It focuses on a line EMI filter and its combination with a motor EMI filter, along with their effects on attenuation of conducted emission voltage. When no EMI filter is connected, the motor drive cannot meet the conducted emission limits prescribed by Category 3 in the IEC61800-3 regulations. The reason is that the common-mode voltage generated by a voltage-source pulse width modulation (PWM) inverter causes a common-mode leakage current flowing into the ground wire lead through parasitic capacitors inside the motor. When the line EMI filter is connected, the motor drive can meet Category 3. The motor EMI filter eliminates the common-mode voltage from the motor terminals, thus bringing a drastic reduction to the leakage current. The combination of the two EMI filters can comply with the limits prescribed by Category 2, which are much stricter than those by Category 3.
Article
The phenomenon of dc-capacitor-voltage drift is the main technical drawback of a passive front-end multilevel diode-clamped converter (DCC). This paper formulates and analyzes the dc-capacitor-voltage-drift phenomenon of a passive front-end five-level DCC, which operates based on a sinusoidal pulsewidth-modulation (SPWM) switching strategy. The analysis shows dependence of the voltage drift on the modulation index and the ac-side power factor of the DCC. The analysis concludes that an SPWM strategy, without the use of auxiliary power circuitry, is not able to prevent the voltage-drift phenomenon of a five-level DCC. This paper also proposes a space-vector-modulation (SVM)-based switching strategy that takes advantage of redundant switching vectors of the SVM method to counteract the voltage-drift phenomenon. The limit to the range of operation of a five-level DCC, which is based on the proposed SVM strategy, is also presented. The salient feature of the proposed strategy is that it enables voltage balancing of the dc capacitors with no requirements for additional controls or auxiliary-power circuitry, within the specified range of operation. The performance of a DCC under various operating conditions, based on time-domain simulation studies in the MATLAB/SIMULINK environment, is evaluated. This paper demonstrates capability of the proposed SVM strategy to control and maintain voltage balance of dc capacitors.