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In Vitro Comparative Study of Microhardness and Flexural Strength of Acrylic Resins Used in Removable Dentures

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Abstract

Polymethylmethacrylate is the material of choice for prosthetic bases. Depending on the type of polymerization, acrylic resins may present some mechanical weaknesses that may lead to the failure of a prosthesis. The microhardness and flexural strength of a dental material determine its applicability. The objective of the present investigation was to evaluate the in vitro Knoop microhardness and flexural strength of a thermopolymerizable (Probase Hot) and an autopolymerizable (Probase Cold) resin, according to ISO 20759-1: 2013.
Article
In Vitro Comparative Study of Microhardness and Flexural
Strength of Acrylic Resins Used in Removable Dentures
Marta Costa 1, * , Sara Neves 1, Joana Carvalho 1, Sofia Arantes-Oliveira 2and Sérgio Félix 1,3


Citation: Costa, M.; Neves, S.;
Carvalho, J.; Arantes-Oliveira, S.;
Félix, S. In Vitro Comparative Study
of Microhardness and Flexural
Strength of Acrylic Resins Used in
Removable Dentures. Med. Sci. Forum
2021,5, 45. https://doi.org/
10.3390/msf2021005045
Published: 28 July 2021
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4.0/).
1Departamento de Reabilitação Oral, Instituto Universitário Egas Moniz, 2829-511 Almada, Portugal;
nevessara98@gmail.com (S.N.); joanapscarvalho@gmail.com (J.C.); sfelix1050@gmail.com (S.F.)
2Faculdade de Medicina Dentária, Universidade de Lisboa, Rua Professora Teresa Ambrósio,
Cidade Universitária, 1600-277 Lisboa, Portugal; sofiaaol@fmd.ulisboa.pt
3Centro de Investigação Interdisciplinar Egas Moniz (CiiEM), Instituto Universitário Egas Moniz,
2829-511 Almada, Portugal
*Correspondence: marta.leonor@hotmail.com
Presented at the 5th International Congress of CiiEM—Reducing Inequalities in Health and Society, Online,
16–18 June 2021.
Abstract:
Polymethylmethacrylate is the material of choice for prosthetic bases. Depending on the
type of polymerization, acrylic resins may present some mechanical weaknesses that may lead to
the failure of a prosthesis. The microhardness and flexural strength of a dental material determine
its applicability. The objective of the present investigation was to evaluate the
in vitro
Knoop micro-
hardness and flexural strength of a thermopolymerizable (Probase Hot) and an autopolymerizable
(Probase Cold) resin, according to ISO 20759-1: 2013.
Keywords: denture; acrylic resins; polymerization; microhardness; flexural strength
1. Introduction
Acrylic resins based on polymethylmethacrylate (PMMA) are obtained by the poly-
merization of the methylmethacrylate monomer and can be divided into two large groups:
“heat-cured” or thermopolymerizable, when polymerization starts with heat, and “cold-
cured” or autopolymerizable, when they are chemically activated [1].
Despite some desirable characteristics, PMMA also has some mechanical weaknesses
that can lead to fracture, making its ability to resist to fracture a very important parameter
that must be be evaluated, specifically, through microhardness and three-point bending
tests [2,3].
2. Materials and Methods
Respecting the manufacturer’s standards and in accordance with ISO 20759-1: 2013 [
4
],
a total of 10 rectangular specimens of PMMA-based resin were made, i.e., 5 of Probase Hot
(PBH) resin and 5 of Probase Cold (PBC) resin, with dimensions of 64
×
10
×
3.3 mm. The
specimens were polished with 500 and 100 grain silicon carbide sandpaper and then cooled
to room temperature. The specimens were stored in water and incubated at the temperature
of 37
±
1
C for 48
±
2 h. The microhardness of each sample was determined using the
Knoop test through a Knoop indenter connected to a microhardness machine. In each
sample, five indentations were made that the program converted to Knoop microhardness
values expressed in kg/mm
2
, obtaining the average values. For flexural strength evaluation,
the specimens were submitted to the three-point bending test, performed on a universal
servo-hydraulic testing machine. Each specimen was tested, applying a distance between
the supports of 50 mm and a load to the center of each specimen, using a cross speed
of 5 mm/min. Then, the values of the individual measurements (width and thickness)
for each specimen were entered into the machine software. Finally, the load was applied,
Med. Sci. Forum 2021,5, 45. https://doi.org/10.3390/msf2021005045 https://www.mdpi.com/journal/msf
Med. Sci. Forum 2021,5, 45 2 of 2
following guidelines from other similar studies until the specimen was fractured, and the
fracture load value was recorded in Newton (N). The results obtained were analyzed and
compared with a t-test, using SPSS software.
3. Results and Discussion
The results obtained through the microhardness test and the three-point bending test
(Figure 1) showed significant differences (p< 0.001) for the resins under study (Figure 2).
Med. Sci. Forum 2021, 1, 2
thickness) for each specimen were entered into the machine software. Finally, the load
was applied, following guidelines from other similar studies until the specimen was frac-
tured, and the fracture load value was recorded in Newton (N). The results obtained were
analyzed and compared with a t-test, using SPSS software.
3. Results and Discussion
The results obtained through the microhardness test and the three-point bending test
(Figure 1) showed significant differences (p < 0.001) for the resins under study (Figure 2).
Figure 1. Tests: (a) Knoop indentation visualized with an optical microscope; (b) three-point bend-
ing test.
Figure 2. Mechanical characteristics of Probase Hot (orange) and Probase Cold (blue) acrylic resins
measured by (a) the Knoop microhardness test and (b) the three-point bending test.
Thus, within the limitations of this study, the PBH resin presented higher microhard-
ness and flexural strength values than the PBC resin. Scientific evidence demonstrates that
autopolymerizable acrylic resins have a lower degree of polymerization. Incomplete
polymerization in highly porous structures reduces the physical and mechanical quality
of resins [5]. Therefore, this may explain the lower microhardness and flexural strength of
PBC.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: The data required to reproduce these findings cannot be shared at this
time as the data also forms part of an ongoing study.
Conflicts of Interest: The authors declare no conflict of interest.
References
1. Cervino, G.; Cicciù, M.; Herford, A. S.; Germanà, A.; Fiorillo, L. Biological and Chemo-Physical Features of Denture Resin.
Materials 2020, 13, 3350, doi:10.3390/ma13153350.
2. Ozkir, S. E.; Yilmaz, B.; Unal, S. M.; Culhaoglu, A.; Kurkcuoglu. Effect of heat polymerization conditions and microwave on the
flexural strength of polymethylmethacrylate. Eur. J. Dent. 2018, 12, 116–119, doi:10.4103/ejd.ejd_199_17.
3. Camacho, D.; Svidzinki, T.; Furlaneto, M.; Lopes, M.; Corrêa, G. Acrylic resins for dental use based polymethylmethacrylate.
Braz. J. Surg. Clin. Res. 2014, 63, 63–72, doi:10.1155/2020/8941876.
4. ISO 20795-1. Dentistry—Base Polymers—Part 1: Denture Base Polymers; International Organization for Standardization: Geneva,
Switzerland, 2013.
5. Kostic, M.; Petrovic, M.; Krunic, N.; Igic, M.; Janosevic, P. Comparative analysis of water sorption by different acrylic materials.
Acta Med. Median. 2014, 53, 5–9, doi:10.1016/j.chemosphere.2009.11.052.
Figure 1.
Tests: (
a
) Knoop indentation visualized with an optical microscope; (
b
) three-point bend-
ing test.
Med. Sci. Forum 2021, 1, 2
thickness) for each specimen were entered into the machine software. Finally, the load
was applied, following guidelines from other similar studies until the specimen was frac-
tured, and the fracture load value was recorded in Newton (N). The results obtained were
analyzed and compared with a t-test, using SPSS software.
3. Results and Discussion
The results obtained through the microhardness test and the three-point bending test
(Figure 1) showed significant differences (p < 0.001) for the resins under study (Figure 2).
Figure 1. Tests: (a) Knoop indentation visualized with an optical microscope; (b) three-point bend-
ing test.
Figure 2. Mechanical characteristics of Probase Hot (orange) and Probase Cold (blue) acrylic resins
measured by (a) the Knoop microhardness test and (b) the three-point bending test.
Thus, within the limitations of this study, the PBH resin presented higher microhard-
ness and flexural strength values than the PBC resin. Scientific evidence demonstrates that
autopolymerizable acrylic resins have a lower degree of polymerization. Incomplete
polymerization in highly porous structures reduces the physical and mechanical quality
of resins [5]. Therefore, this may explain the lower microhardness and flexural strength of
PBC.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: The data required to reproduce these findings cannot be shared at this
time as the data also forms part of an ongoing study.
Conflicts of Interest: The authors declare no conflict of interest.
References
1. Cervino, G.; Cicciù, M.; Herford, A. S.; Germanà, A.; Fiorillo, L. Biological and Chemo-Physical Features of Denture Resin.
Materials 2020, 13, 3350, doi:10.3390/ma13153350.
2. Ozkir, S. E.; Yilmaz, B.; Unal, S. M.; Culhaoglu, A.; Kurkcuoglu. Effect of heat polymerization conditions and microwave on the
flexural strength of polymethylmethacrylate. Eur. J. Dent. 2018, 12, 116–119, doi:10.4103/ejd.ejd_199_17.
3. Camacho, D.; Svidzinki, T.; Furlaneto, M.; Lopes, M.; Corrêa, G. Acrylic resins for dental use based polymethylmethacrylate.
Braz. J. Surg. Clin. Res. 2014, 63, 63–72, doi:10.1155/2020/8941876.
4. ISO 20795-1. Dentistry—Base Polymers—Part 1: Denture Base Polymers; International Organization for Standardization: Geneva,
Switzerland, 2013.
5. Kostic, M.; Petrovic, M.; Krunic, N.; Igic, M.; Janosevic, P. Comparative analysis of water sorption by different acrylic materials.
Acta Med. Median. 2014, 53, 5–9, doi:10.1016/j.chemosphere.2009.11.052.
Figure 2.
Mechanical characteristics of Probase Hot (orange) and Probase Cold (blue) acrylic resins
measured by (a) the Knoop microhardness test and (b) the three-point bending test.
Thus, within the limitations of this study, the PBH resin presented higher microhard-
ness and flexural strength values than the PBC resin. Scientific evidence demonstrates
that autopolymerizable acrylic resins have a lower degree of polymerization. Incomplete
polymerization in highly porous structures reduces the physical and mechanical quality
of resins [
5
]. Therefore, this may explain the lower microhardness and flexural strength
of PBC.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement:
The data required to reproduce these findings cannot be shared at this
time as the data also forms part of an ongoing study.
Conflicts of Interest: The authors declare no conflict of interest.
References
1.
Cervino, G.; Cicciù, M.; Herford, A.S.; Germanà, A.; Fiorillo, L. Biological and Chemo-Physical Features of Denture Resin.
Materials 2020,13, 3350. [CrossRef] [PubMed]
2.
Ozkir, S.E.; Yilmaz, B.; Unal, S.M.; Culhaoglu, A.; Kurkcuoglu. Effect of heat polymerization conditions and microwave on the
flexural strength of polymethylmethacrylate. Eur. J. Dent. 2018,12, 116–119. [CrossRef] [PubMed]
3.
Camacho, D.; Svidzinki, T.; Furlaneto, M.; Lopes, M.; Corrêa, G. Acrylic resins for dental use based polymethylmethacrylate. Braz.
J. Surg. Clin. Res. 2014,6, 63–72. [CrossRef]
4.
ISO 20795-1. Dentistry—Base Polymers—Part 1: Denture Base Polymers; International Organization for Standardization: Geneva,
Switzerland, 2013.
5.
Kostic, M.; Petrovic, M.; Krunic, N.; Igic, M.; Janosevic, P. Comparative analysis of water sorption by different acrylic materials.
Acta Med. Median. 2014,53, 5–9. [CrossRef]
... It has been estimated that a considerable proportion, ranging from 22% to 30% of repairs for dentures, are associated with the detachment of teeth, primarily in the anterior region. This phenomenon can be attributed to the limited availability of ridge lap surface areas for bonding purposes and the specific orientation of the stresses experienced during functional activities [3]. ...
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Introduction The debonding of acrylic teeth from the denture base, particularly in cases of prominent ridges, is a common problem faced by clinicians and patients. The present study was conducted to assess the effects of various chemical treatments on the shear bond strength (SBS) of acrylic teeth bonded to different high-impact denture base materials. Materials and methods The present in vitro study was conducted on 80 wax specimens with acrylic teeth bonded to two high-impact denture base materials (DPI Tuff (DPI Dental Products of India Ltd, Mumbai) and Trevalon HI (Trevalon HI, Dentsply, Karnataka)). The two main groups were further divided into four subgroups of 10 specimens each, depending on the chemical treatment at the ridge lap area of the tooth: control group without any chemical treatment, chemical surface treatment (CST) with dichloromethane and monomer mix, CST with ethyl acetate, and CST with acrylic adhesive cyanoacrylate. The SBS was tested using a universal testing machine (UTM). Analysis of variance (ANOVA) and post-hoc Tukey tests were used for statistical analyses. Results The mean SBS of Group A (DPI Tuff) was 111.75 N as compared to 118 N in Group B (Trevalon HI). The differences were statistically significant (p<0.05). ANOVA and post-hoc Tukey’s tests revealed significant differences between subgroups. The highest mean SBS was noted with a dichloromethane and monomer mix (1:1 volume), followed by the ethyl acetate, control, and cyanoacrylate subgroups. Conclusion The cross-linked acrylic teeth treated with a dichloromethane and monomer mixture (1:1 by volume), processed with Trevalon HI high-impact denture base resin had the highest SBS and thus were indicated for bonding teeth with the suggested denture base.
... Vickers microhardness measurement of acrylic samples using a microhardness tester (made by SCTMC Company, Model HV-1000Z) in the Central Laboratory of Tabriz University was performed under a force of 30 grams at 30 seconds according to ISO 20759-1: 2013 [22]. Each sample was subjected to a hardness test 3 times (once in the center and twice in the sides), and we reported an average of 3 tests. ...
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Polymethyl methacrylate (PMMA) is a widely used material in prosthetics and is used to fabricate denture bases. The main disadvantage of this material is its polymerization shrinkage which causes clinical problems during use. The present study aimed to investigate and compare the microhardness, surface roughness, and water sorption of a commercial acrylic resin denture, which were processed by two different methods including conventional and pressure-packed injection molding techniques. A total of 60 polymethyl methacrylate samples were prepared in two groups: conventional acrylic resin (vertex) for the compression molding method and injection acrylic resin (vertex) for the injection molding method (10 samples of each material per test). The microhardness test was performed using a Vickers microhardness test device, the surface roughness test was performed by using a profilometer, and the water sorption test was performed using a digital scale. Data were analyzed using an independent sample t-test with Statistical Package for the Social Sciences (SPSS), version 17. The significant level was considered to be 0.05. According to the results, there was a significant difference between microhardness, surface roughness, and water sorption of the samples in the two groups. The results of the independent t-test showed that the microhardness of injection vertex acrylic resin samples was significantly higher than that of conventional pressure-packed vertex acrylic resin samples (P value
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Acrylic resins for dental use based polymethylmethacrylate
  • D Camacho
  • T Svidzinki
  • M Furlaneto
  • M Lopes
  • G Corrêa
Camacho, D.; Svidzinki, T.; Furlaneto, M.; Lopes, M.; Corrêa, G. Acrylic resins for dental use based polymethylmethacrylate. Braz. J. Surg. Clin. Res. 2014, 6, 63-72. [CrossRef]
Acrylic resins for dental use based polymethylmethacrylate
  • Camacho